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MAF-01600                                 FORD F-100 1973-1979 TKO Installation, Rev 0                                 11/29/17 
 
 

 

 

 

 

C.  TEST FITMENT 

 

1.  A trial fit for the TKO tunnel clearance should be done before permanently 

attaching the new tunnel body metal. 

 

2.  Lower engine and install transmission to bellhousing using Hardware Pack 

HWM-Pack A.  Support the transmission with a jack.  

 

3.  The original crossmember must be modified for the TKO isolator.  

a)  Drill spot weld (2) places and remove original iso mount bolt bracket.     

See Fig. 5-1. 

b)  Drill (2) 7/16

” dia holes thru crossmember at 1.5” center to center as 

shown on Fig. 5-1. 

 

4.  Install isolator mount to TKO using M10-1.5 x 30 bolts and lock washers from 

HWG-PACK H. 
 

5.  Raise the transmission enough to be able to install the modified crossmember 

under the isolator mount.  
 

6.  Use the original crossmember to body bolts, washers, and nuts.  Raise rear of 

transmission to allow crossmember to be installed.   

 

7.  Position crossmember under isolator mount and lower transmission to rest on 

crossmember 

– there is no need to install crossmember to isolator bolts for the 

clearance test fit.   

Fig 4-1. 

Tunnel cut template. 
 
 

1/8” shifter locating hole. 
Located 16.65

” from 

TKO mounting face. 

Cut opening in tunnel. 
Remove hatched area. 

Summary of Contents for TKO 5-speed

Page 1: ...E A PROFESSIONAL PERFORM THE JOB FOR YOU REFER TO FSM FOR ADDITIONAL DETAILS OF THE PROCEDURES BELOW AS REQUIRED The material herein is the intellectual property of Silver Sport Transmissions SST and...

Page 2: ...Remove breather assembly and fan shroud 3 Remove distributor cap if the engine is a small block 4 Place shifter in neutral Remove shift boot and lever 5 Remove console if equipped 6 Raise car securel...

Page 3: ...Some tunnel modification will be required to install the TKO transmission to the proper driveline angle to obtain acceptable driveshaft operating angles Due to variation in dimensions on these cars fr...

Page 4: ...thru crossmember at 1 5 center to center as shown on Fig 5 1 4 Install isolator mount to TKO using M10 1 5 x 30 bolts and lock washers from HWG PACK H 5 Raise the transmission enough to be able to ins...

Page 5: ...outside diameter Loop it over the transmission at the bellhousing and see if you can slide it all the way to the tail housing If the transmission has less than 1 4 clearance at any point in the tunnel...

Page 6: ...n inch 0 0005 0 002 larger than the ID of the hole in your crankshaft If outside of this range a different pilot bearing is required or your crankshaft or pilot bearing may be modified to fit Contact...

Page 7: ...ons recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for the...

Page 8: ...s would be a good time to double check driveline operating angles to confirm front and rear angles are within recommended values Adjust as necessary 16 Connect clutch linkage do not preload mechanical...

Page 9: ...lete the circuit when the transmission is in neutral The plastic connector may be removed and the neutral safety switch may be spliced in to your starter circuit between the ignition switch and the st...

Page 10: ...ions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for th...

Page 11: ...other fluid will void your warranty Silver Sport Transmissions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is accep...

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