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MAF-01600                                 FORD F-100 1973-1979 TKO Installation, Rev 0                                 11/29/17 
 
 

 

14. Disconnect reverse lamp wiring. 
15. Secure rear of engine with a hydraulic jack. 
16. Unbolt transmission isolator from the crossmember and remove crossmember.  

(Crossmember will be reused) 

17. Secure transmission (jack recommended) and unbolt from bellhousing, then move 

rearward and remove from vehicle. 

18. Remove bellhousing and clutch unit. 
19. Inspect flywheel ring gear teeth (no cracks, chips, wear), and friction surface (no 

cracks).  Silver Sport Transmissions strongly suggests removing flywheel and 
having it resurfaced, then dynamically balanced at a reputable automotive machine 
shop 

unless

 the engine was externally balanced with the flywheel installed. 

20. Remove manual transmission pilot bushing.  
 
 

B. TUNNEL MODIFICATION 

 

Some tunnel modification will be required to install the TKO transmission to the 
proper driveline angle to obtain acceptable driveshaft operating angles.   

 

Due to variation in dimensions on these cars from the factory, some cars might 
need an additional tunnel modification to achieve the correct driveline angle. 

 

1.  Remove the front seats and carpet. 

 

2.  Temporarily attach TKO bell housing to the engine.   

 

3.  From rear face of bell housing (transmission mounting face), measure 16.65

” 

on driveline centerline and mark tower center location on underside of tunnel.  
Drill 1/8” dia shifter locating hole thru tunnel.  
 

4.  Cut out the paper shifter hole cutting template TMG-10205 for the proper 

hole corresponding to the shifter boot that will be installed.  Place the paper 
template on the top of tunnel to align with the 

1/8” dia shifter locating hole 

and tape to tunnel.  See Fig 4-1. 

 

5.  Mark the area to be cut by tracing around the template area.  Carefully cut 

the shifter opening area thru the tunnel. 

 

 

Summary of Contents for TKO 5-speed

Page 1: ...E A PROFESSIONAL PERFORM THE JOB FOR YOU REFER TO FSM FOR ADDITIONAL DETAILS OF THE PROCEDURES BELOW AS REQUIRED The material herein is the intellectual property of Silver Sport Transmissions SST and...

Page 2: ...Remove breather assembly and fan shroud 3 Remove distributor cap if the engine is a small block 4 Place shifter in neutral Remove shift boot and lever 5 Remove console if equipped 6 Raise car securel...

Page 3: ...Some tunnel modification will be required to install the TKO transmission to the proper driveline angle to obtain acceptable driveshaft operating angles Due to variation in dimensions on these cars fr...

Page 4: ...thru crossmember at 1 5 center to center as shown on Fig 5 1 4 Install isolator mount to TKO using M10 1 5 x 30 bolts and lock washers from HWG PACK H 5 Raise the transmission enough to be able to ins...

Page 5: ...outside diameter Loop it over the transmission at the bellhousing and see if you can slide it all the way to the tail housing If the transmission has less than 1 4 clearance at any point in the tunnel...

Page 6: ...n inch 0 0005 0 002 larger than the ID of the hole in your crankshaft If outside of this range a different pilot bearing is required or your crankshaft or pilot bearing may be modified to fit Contact...

Page 7: ...ons recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for the...

Page 8: ...s would be a good time to double check driveline operating angles to confirm front and rear angles are within recommended values Adjust as necessary 16 Connect clutch linkage do not preload mechanical...

Page 9: ...lete the circuit when the transmission is in neutral The plastic connector may be removed and the neutral safety switch may be spliced in to your starter circuit between the ignition switch and the st...

Page 10: ...ions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is acceptable to use the less expensive DEXRON MERCON fluid for th...

Page 11: ...other fluid will void your warranty Silver Sport Transmissions recommends that the fluid be replaced after the first 500 1000 miles of normal driving and then every 30 000 miles thereafter It is accep...

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