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P

ARTS

M

ANUAL

4300 BULK BED

Part #: 290318

Revision: 4/18/2018

ii

Table Of Contents

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iv

....................................................................................................................................................

v

Limited Warranty Policy for New Spudnik Machinery

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vi

......................................................................................................................................................

vii

Product Characteristics

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viii

1.

Safety

1.1

Recognize Safety Information

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1

1.2

Understanding Safety Signal Words

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1

1.3

Exemption from Liability

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1

1.4

General Guidelines

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1

1.5

Identification of Training Requirements

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2

1.6

Accident Prevention Guide & Regulations

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2

1.7

Risks of Ignoring Accident Prevention

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3

1.8

Connecting a Tractor to the Machine

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3

1.9

Connecting Machine PTO

........................................................................................................

3

1.10

Connecting Machine Hydraulics

...............................................................................................

3

1.11

Operating Safety Practices

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3

1.12

Transporting/Towing Safety Practices

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4

1.13

Electrical System and Electronics

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5

1.14

Hydraulic Systems

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5

1.15

Machine Storage

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5

1.16

Maintenance and Inspection Guidelines

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5

1.17

Acknowledgement Signature

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7

1.17.1

Safety Acknowledgement Signature Form

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7

2.

Machine Overview

2.1

Safety and Information Labels

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8

2.2

Label Identification and Part Number

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9

2.3

Installing Replacement Labels

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9

2.4

Label Locations

........................................................................................................................

10

-

14

2.5

Machine Operation/Maintenance

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16

-

20

3. Parts Manual

3.1

Standard Parts

Belt Lacing Options

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23

STANDARD PARTS GROUP MDL 4300

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24

CYLINDER FUNCTIONS, 4300 BULK BED

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25

MAINFRAME GROUP 4300

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26

-

27

BULK BED,24 FT, 4300 STAINLESS FLOORS

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28

BULK BED,24 FT, 4300 STANDARD SIDES

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30

-

31

MDL 4300 REAR TOP WALL, NO DOOR OPTION

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32

PTO DRIVE 24' BBED,4300

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33

BELT DRIVE,PTO ONLY, 4300 BULK BED

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34

...............................................................

35

MDL 4300 STAINLESS PTO COVER OPTION

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36

4300, CAB SWITCH CONTROL SD/RD ASMB

.........................................................

37

MDL 4300 WITH TAIL LIGHTS

...................................................................................

38

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Summary of Contents for 290318

Page 1: ...PARTS MANUAL Model 4300 BULK BED PART 290318 Serial 4300 55 45 Revision 4 18 2018...

Page 2: ......

Page 3: ...espective trademark owners Copyright 2017 by Spudnik Equipment Company LLC All rights reserved Corporate Headquarters 584 West 100 North P O Box 1045 Blackfoot ID 83221 Phone 208 785 0480 E Mail spudn...

Page 4: ...ems 5 1 15 Machine Storage 5 1 16 Maintenance and Inspection Guidelines 5 1 17 Acknowledgement Signature 7 1 17 1 Safety Acknowledgement Signature Form 7 2 Machine Overview 2 1 Safety and Information...

Page 5: ...ns Reference 5 1 Fastener Torque Guidelines 60 5 1 1 Fastener Torque Chart SAE 60 5 1 2 Fastener Torque Chart Metric 60 5 1 3 Fastener Grade Class Marking 60 5 2 Shear Pin Guidelines 61 5 3 Hydraulic...

Page 6: ...available for reference and to document the training of new operators This manual should be transferred to the new owner if the machine is sold Warranty is provided as part of the Spudnik Equipment C...

Page 7: ...ent prevention and environmental protection In addition to country or regional rules and regulations the generally recognized technical rules for safe and proper use operation are included by referenc...

Page 8: ...immediately upon failure to prevent additional damage e Make the product and or failed parts available to the dealer or service center within 90 days following submittal of claim transportation shippi...

Page 9: ...persons who operate service or check this machine Particular attention should be paid to the Safety section Any instructions which are not understood must be clarified before initial operation of the...

Page 10: ...able materials should be disposed of in a proper way i e plastics rubber scrap metal etc should be recycled Collect and dispose of used oil in accordance with local regulations The entire designation...

Page 11: ...many other factors can have an effect on the vulnerability of the produce The examples are not intended to be exhaustive 3 To avoid damage to agricultural produce the user must adapt the machine to t...

Page 12: ...g or starting the equipment 7 The operator and other personnel should wear close fitting clothing and restrain long hair Avoid loose or dangling jewelry and loose fitting or tattered clothing that cou...

Page 13: ...rd on the towing vehicle fit the overload or freewheel coupling on the machine side 7 When connecting the machine PTO driveline to the PTO spline on the tractor always make sure the PTO is correctly m...

Page 14: ...hields in place until all moving parts have come to a complete standstill 13 Never open safety devices such as covers flaps etc while the machine is in operation 14 Never reach under or behind safety...

Page 15: ...of the machine Only approved devices complying with the relevant national regulations may be installed The device s must be installed permanently The mobile device s in the tractor or on the machine...

Page 16: ...delines Cont 3 Perform adjustment maintenance and inspection ac tivities according to the directions and schedule speci fied in this manual These tasks must be performed by trained personnel 4 Alert o...

Page 17: ...o operate this equipment until such information has been reviewed It is recommended that this information be reviewed annually before season start up Make these periodic reviews of SAFETY and OPERATIO...

Page 18: ...12Part 300041 Item 12 Part 300042 Item 12 Part 300386 Item 5Part 300003 Item 1 Part 300113 Item 3 Part 300104 Item 11 Part 300175 Item 6 Part 300466 Item 13 Part 300910 Item 7 See Page 14 Item 8 See P...

Page 19: ...1 300919 TRUCK POWER 415V3P CONNECTOR 13 1 300920 TRUCK POWER 480V3P CONNECTOR 13 1 300921 TRUCK POWER 600V3P CONNECTOR 14 1 300959 LABEL OPEN BALL VALVE BEFORE OPERATION 15 1 300957 LABEL MOTOR ROTA...

Page 20: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 10 Section 2 Machine Overview 2 4 Label Locations Cont 1 4 7 10 4 4...

Page 21: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 11 Section 2 Machine Overview 2 4 Label Locations Cont 11 12 2 12 16 12 11 18 17 17...

Page 22: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 12 Section 2 Machine Overview 2 4 Label Locations Cont 4 4 4 4...

Page 23: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 13 Section 2 Machine Overview 2 4 Label Locations Cont 4 4 4 4 4 4 4 4...

Page 24: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 14 Section 2 Machine Overview 2 4 Label Locations Cont...

Page 25: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 15 This page is purposely left blank...

Page 26: ...n it becomes dirty and or contaminated 18 All bearings are of sealed type and are lubricated by manufacturer Bearings will only need to be grease at the start of season Over greasing sealed bearings w...

Page 27: ...ck of the Bulk Bed with a rope 5 Putting the belt into the Bulk Bed is always a two man job NEVER ATTEMPT TO PULL BELT WITHOUT SOMEONE READY TO SHUT OFF THE POWER SWITCH NOTE A short piece of belt lac...

Page 28: ...ed control handle to the STOP or DOWN position f Make sure belt lacing does not stop on the rear drive roller g Close rear door completely using REAR DOOR ROCKER SWITCH before getting an other load of...

Page 29: ...AL 4300 BULK BED Part 290318 Revision 4 18 2018 19 Section 2 Machine Overview 2 5 Machine Operation Maintenance SPEED CONTROL POWER SUPPLY SWITCH REAR DOOR ROCK ER SWITCH SPEED CONTROL HANDLE POWER SU...

Page 30: ...as follows The belt tension must be great enough to prevent slippage between drive pulley and belt If there is slippage between the drive pul ley and belt adjust the take ups on both sides of the pul...

Page 31: ...by advancing the nut up or down along the threaded rod until the latch works properly 3 After adjustment is made then refasten the two bolts that hold it in place Side Door Safety Pin The Side Door Sa...

Page 32: ...sing high pressure cleaning equipment to wash down the machine 2 Do not direct the jet of water at bearings 3 Do not direct the cleaning jet towards electrical electronic components 4 Only use a wide...

Page 33: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 23...

Page 34: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 24 Section 3 Parts Manual...

Page 35: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 25 Section 3 Parts Manual...

Page 36: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 26 Section 3 Parts Manual...

Page 37: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 27 Section 3 Parts Manual...

Page 38: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 28 Section 3 Parts Manual...

Page 39: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 29 Section 3 Parts Manual This page is purposely left blank...

Page 40: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 30 Section 3 Parts Manual...

Page 41: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 31 Section 3 Parts Manual...

Page 42: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 32 Section 3 Parts Manual...

Page 43: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 33 Section 3 Parts Manual...

Page 44: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 34 Section 3 Parts Manual...

Page 45: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 35 Section 3 Parts Manual...

Page 46: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 36 Section 3 Parts Manual...

Page 47: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 37 Section 3 Parts Manual...

Page 48: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 38 Section 3 Parts Manual...

Page 49: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 39 Section 3 Parts Manual...

Page 50: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 40 Section 3 Parts Manual...

Page 51: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 41 Section 3 Parts Manual...

Page 52: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 42 Section 4 Schematics 4 1 Electrical...

Page 53: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 43 Section 4 Schematics 4 1 Electrical...

Page 54: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 44 Section 4 Schematics 4 1 Electrical...

Page 55: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 45 Section 4 Schematics 4 1 Electrical...

Page 56: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 46 Section 4 Schematics 4 1 Electrical...

Page 57: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 47 Section 4 Schematics 4 1 Electrical...

Page 58: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 48 Section 4 Schematics 4 1 Electrical...

Page 59: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 49 Section 4 Schematics 4 1 Electrical...

Page 60: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 50 Section 4 Schematics 4 1 Electrical...

Page 61: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 51 Section 4 Schematics 4 1 Electrical...

Page 62: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 52 Section 4 Schematics 4 1 Electrical...

Page 63: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 53 Section 4 Schematics 4 1 Electrical...

Page 64: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 54 Section 4 4 2 Hydraulics...

Page 65: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 55 Section 4 4 2 Hydraulics...

Page 66: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 56 Section 4 4 2 Hydraulics...

Page 67: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 57 Section 4 4 2 Hydraulics...

Page 68: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 58 Section 4 4 2 Hydraulics...

Page 69: ...PARTS MANUAL 4300 BULK BED Part 290318 Revision 4 18 2018 59 Section 4 4 2 Hydraulics...

Page 70: ...18 24 3 8 16 15 20 23 31 33 44 7 16 14 25 33 37 50 52 70 1 2 13 35 47 57 77 80 108 9 16 12 50 67 80 108 115 156 5 8 11 70 95 110 149 160 217 3 4 10 130 176 200 271 280 379 7 8 9 125 169 320 433 450 6...

Page 71: ...here the swivel nut will no long er thread onto the mating connector when moderate torque is applied with the hand or fingers When this is complete wiggle the swivel nut back and forth to ensure full...

Page 72: ...nd cams Each notch carries a chain rod The distance between the notches defines the pitch of the chain See Figure 10 The Web Joiner conforms to the same pattern of notches and cams which is present on...

Page 73: ...ges of the web bing to create a bevel The bevel reduces interference when the webbing is inserted in the Web Joiner Slide the Web Joiner over the end of the webbing and check the fit The end of the we...

Page 74: ...Pull the ends of the Belted Chain together so the Web Joiners interlock with the Connecting Rod Hoops aligned See Figure 17 Working from one side insert the Connecting Rod through the Connecting Rod...

Page 75: ...valent 2 Gearbox Lube 80W90 gear oil 3 Roller Chains Spudnik chain lubricant PN 991707 or equivalent industrial chain spray 4 Hydraulic Oil AW32 5 5 2 Storing Lubricants 1 Store as specified on the co...

Page 76: ......

Page 77: ...584 West 100 North P O Box 1045 Blackfoot ID 83221 Phone 208 785 0480 Fax 208 785 1497 www spudnik com...

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