background image

12

Commissioning

5. 

For an intial start, adjust the following presets:

3.3  Operating the drive

1. 

Note the armature voltage rating given on the motor rating plate.

2. 

Apply mains power to the unit. 

The ON lamp will light.

3. 

Close the RUN contact.

4. 

Gradually increase the external setpoint to start the motor rotating. If the direction is 

wrong, TURN OFF THE POWER, WAIT FOR THE MOTOR TO STOP TURNING and swap over 

the cables connected to the A1+ and A2- terminals.

5. 

MAX SPEED

: Increase the external setpoint further to ramp up to full speed. Fine adjust 

using the MAX SPEED preset to achieve the armature voltage stated on the motor rating 

plate.

6. 

Reduce the external setpoint to ramp the drive to zero. The motor will stop rotating. 

7. 

MIN SPEED

: Adjust MIN SPEED to provide a speed preset. 

8. 

RAMP UP/RAMP DOWN

: Run the motor up and down while adjusting the RAMP UP and 

RAMP DOWN potentiometers.

9. 

STABILITY

: Adjust the STAB potentiometer to improve response. Clockwise rotation 

gives a faster response. (Excessive rotation in either direction may lead to instability, 

depending on load.)

10. 

IR COMP

: Speed droop on heavy loads may occur where armature voltage feedback is 

used. Compensate for this by clockwise adjustment of the IR comp preset. Excessive 

rotation may lead to instability. 

The drive is now commissioned for use in Armature Voltage feedback.

MIN SPEED

Fully anti-clockwise

UP RAMP

Fully anti-clockwise

DOWN 

RAMP

Fully anti-clockwise

STABILITY

Mid-way 

IR COMP

Fully anti-clockwise

MAX 

CURRENT

Set MAX CURRENT from your motor rating plate. Rotating clockwise gives 

0-100% of the drive current rating as set by switches S1/S2, e.g. if S1/S2 are 

set to limit the current to 8 A, 50% rotation will give a 4 A current limit.

6. 

If a tachogenerator is fitted, disconnect the tacho wire from terminal T9 and insulate.

3.2  Pre-operation motor check list

With no power applied, 

complete the following check list:

•  Check for the correct insulation between all motor windings and earth (disconnect all 

drive cables before testing).

•  Check inside the motor connection box for foreign objects, damaged terminals etc.
•  Check that motor brushes are in good condition, correctly seated and free to move in 

brush boxes.

•  Check for the correct action of brush springs.
•  Check that motor vents are free of any obstruction or protective covers.

Summary of Contents for 1600i

Page 1: ...HG105272EN00 Issue 1 04 2021 World Class Design World Class Function 30 Years Expertise in Industrial Motor Control Product Manual DC MOTOR DRIVE 1600i 3200i...

Page 2: ...s and operators understand the included WARNINGS CAUTIONS and NOTES which alert the user to safety issues COMPLY WITH WARNINGS AND CAUTIONS AT ALL TIMES Each of these carries a special meaning and sho...

Page 3: ...IPMENT DAMAGE HAZARD We thoroughly test our products However before installation and start up inspect all equipment for transit damage loose parts packing materials etc Installation must observe the r...

Page 4: ...d parameters that de ne the product s operation must be installed correctly before returning to use Failure to do so may create a hazard and risk of injury The packaging is in ammable and incorrect di...

Page 5: ...le drives 4 2 5 Requirements for EMC compliance 5 2 6 Typical applications 6 2 7 Block diagram and terminal specifications 8 3 Commissioning 11 3 Commissioning 11 3 1 Initial settings without power 11...

Page 6: ......

Page 7: ...not be achieved Up to 150 of the preset maximum current for up to 30 seconds allowing for high short term torques during acceleration etc Independent control of either the current or speed loops by ex...

Page 8: ...any warranty FUSING The drive MUST BE FUSED EXTERNALLY with semiconductor fuses that MUST be rated at 1 75 x armature current and have an A2 s rating lower than the I2 t value listed on page 16 Any wa...

Page 9: ...th screw provided using a star washer to obtain optimum earth continuity Fixing bolts 1600i M5 x 35 mm 3200i M5 x 50 mm 150 mm 150 mm 140 mm 150 mm 85 mm fin 75 mm side view plan view ER 1600i airflow...

Page 10: ...ensure that the noise emissions and immunity are optimised EN618003 specifies two alternative operating environments These are the Domestic 1st environment and Industrial 2nd environment There are no...

Page 11: ...e screen earthed at the drive end only Minimise the length of screen stripped back and connect it to an analogue earth point 1 The motor cable must be screened or armoured with 360 degree screen termi...

Page 12: ...rque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12 63 SS 62 12 61 COM 58 DO 57 SO 56 RO 55 IO 54 ZS 53 ST 52 24 51 Earth for protective class 1 code acw cw 10K RUN CONTACT MOTOR ARMATURE MOTOR FIELD AC...

Page 13: ...peed speed demand ramp reset min speed COM quench o p current demand stall LOW HIGH SUPPLY SELECT stab max current 50 100 S1 S2 S3 S4 5K 5K S5 S6 6 torque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12...

Page 14: ...OMP DEMAND DO 57 STAB LINK 50K 100K 470K 50 100 HOLD 100K S7 MAX SPEED SPEED TORQUE TD RAMP RAMP RESET RANGE S3 S4 5 P I AMP STALL TIMER DRIVE RUN LOGIC RECTIFIER MAX CURRENT CURRENT FEEDBACK SPEED OU...

Page 15: ...INGS ACCORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 11 1600i Terminal specifications 68 Drive common 67 24 V output 25 mA maximum do not short 66...

Page 16: ...CORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 12 3200i Terminal specifications Top terminals 68 Drive common 67 24 V output 25 mA maximum do not s...

Page 17: ...0 V 1600i current ranges S1 S2 Min Max OFF OFF 0 A 4 A ON OFF 0 A 8 A OFF ON 0 A 12 A ON ON 0 A 16 A 3200i current ranges S1 S2 Min Max 8 16 32 48 OFF OFF 0 A 2 A 4 A 8 A 12 A ON OFF 0 A 4 A 8 A 16 A...

Page 18: ...ty depending on load 10 IR COMP Speed droop on heavy loads may occur where armature voltage feedback is used Compensate for this by clockwise adjustment of the IR comp preset Excessive rotation may le...

Page 19: ...25 50 50 100 100 200 200 400 OFF ON ON STALL 1 10 2 MIN 3 I P 4 COM 5 COM 6 AUX 7 RUN 8 COM 9 TACH 10 11 12 A1 A2 F2 F1 N L F2 F1 A1 A2 L2 N L S1 S2 MAXIMUM CURRENT RANGE Select between four maximum...

Page 20: ...re intended for connection to Terminal 9 WARNING possible high voltage Note this voltage stop the motor and turn off the supply 2 Set the Tach Avf switch S8 to OFF left to disconnect Avf and then reco...

Page 21: ...Motor slows down for anti clockwise rotation T1 becomes shorted to T2 6 Loose or intermittent tacho coupling causes instability or overspeeding make sure coupling is secure and non elastic 7 Incorrec...

Page 22: ...mA OR 0 20 mA LOOP ALLOWS CURRENT LOOP SIGNAL INPUT FOR SPEED 5 V COMPLIANCE 50 STALL LEVEL ALLOWS LARGE PEAK CURRENTS 150 PEAK SUPPLY RANGES LV30 LV60 110 240 415 OVER FULL TEMP RANGE WITH OUTPUTS L...

Page 23: ...Regulations 2005 Metal and plastic materials can be recycled however disposal of the printed circuit board requires compliance with all valid environmental control laws Products that must be recycled...

Page 24: ...re obligation of Sprint Electric The warranty contained in the contract between the parties is the sole warranty of Sprint Electric Any statements contained herein do not create new warranties or modi...

Reviews: