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1

Introduction

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1   Introduction

Introduction

APPLICATION AREA:

 Industrial (non-consumer) "Motor speed control utilising DC Motors".

DRIVE 

MODEL

AC SUPPLY 

VOLTAGE

AMERICAN 

OPTIONS

NOMINAL 

OUTPUT 

VOLTAGE

MAXIMUM 

CURRENT

PRODUCT 

DISSIPATION  

at full current

ISOLATION

1600i/LV

60/30

48/24

16 A

50 W

isolated

1600i

240/110

180/90

16 A

50 W

isolated

3200i/LV

60/30

48/24

8/16/32/48 A

25/50/100/150 W

isolated

3200i

415/240

240/110

320/180/90 * 8/16/32/48 A

25/50/100/150 W

isolated

*   USA

The 1600i and 3200i have identical functionality, however the 1600i is designed for operation 

Line-to-Neutral (240 V nominal) and the 3200i for operation Line-to-Line (415 V nominal).
•  All models are of open chassis construction for use in a suitable enclosure.
•  The drives have isolated control electronics.
•  Closed loop control of both armature current and feedback voltage for precise control of 

motor torque and speed. 

•  Motor and drive are protected by a stall timer to automatically remove power after 30 

seconds if the required speed cannot be achieved. 

•  Up to 150% of the preset maximum current for up to 30 seconds allowing for high, short-

term torques during acceleration etc. 

•  Independent control of either the current or speed loops by external inputs allow for 

torque or speed control applications with overspeed or overcurrent protection. 

•  Demand signal can be derived from a potentiometer, 0-10 V signal or 4-20 mA loop. 
•  Speed feed back signal selection: ARMATURE VOLTAGE, or shaft-mounted TACHOMETER.

Input and 

outputs

+aux input

speed output

+24 V unregulated output

-aux input

current output

+12 V regulated output

current input

ramp output

+10 V precision reference

4-20 mA input

demand output

-12 V regulated output

0 to 10 V input

zero/stall relay

-24 V unregulated output

Adjustable 

parameters

Max speed

Up ramp

Max current

Min speed

Down ramp

IR comp
Stability

Switched 

functions

Max current range

Max feedback

Tacho feedback

Relay function

Power up hold

AV feedback

Jumper 

functions

Torque mode

Dual supply voltage

Phase angle limit

Zero reference interlock

4-20 mA input

50% stall threshold

Performance 

features

Dual loop control

Precision tacho rectifier

Compact design

Relay driver outputs

International compatibility

System inputs/ outputs

Summary of Contents for 1600i

Page 1: ...HG105272EN00 Issue 1 04 2021 World Class Design World Class Function 30 Years Expertise in Industrial Motor Control Product Manual DC MOTOR DRIVE 1600i 3200i...

Page 2: ...s and operators understand the included WARNINGS CAUTIONS and NOTES which alert the user to safety issues COMPLY WITH WARNINGS AND CAUTIONS AT ALL TIMES Each of these carries a special meaning and sho...

Page 3: ...IPMENT DAMAGE HAZARD We thoroughly test our products However before installation and start up inspect all equipment for transit damage loose parts packing materials etc Installation must observe the r...

Page 4: ...d parameters that de ne the product s operation must be installed correctly before returning to use Failure to do so may create a hazard and risk of injury The packaging is in ammable and incorrect di...

Page 5: ...le drives 4 2 5 Requirements for EMC compliance 5 2 6 Typical applications 6 2 7 Block diagram and terminal specifications 8 3 Commissioning 11 3 Commissioning 11 3 1 Initial settings without power 11...

Page 6: ......

Page 7: ...not be achieved Up to 150 of the preset maximum current for up to 30 seconds allowing for high short term torques during acceleration etc Independent control of either the current or speed loops by ex...

Page 8: ...any warranty FUSING The drive MUST BE FUSED EXTERNALLY with semiconductor fuses that MUST be rated at 1 75 x armature current and have an A2 s rating lower than the I2 t value listed on page 16 Any wa...

Page 9: ...th screw provided using a star washer to obtain optimum earth continuity Fixing bolts 1600i M5 x 35 mm 3200i M5 x 50 mm 150 mm 150 mm 140 mm 150 mm 85 mm fin 75 mm side view plan view ER 1600i airflow...

Page 10: ...ensure that the noise emissions and immunity are optimised EN618003 specifies two alternative operating environments These are the Domestic 1st environment and Industrial 2nd environment There are no...

Page 11: ...e screen earthed at the drive end only Minimise the length of screen stripped back and connect it to an analogue earth point 1 The motor cable must be screened or armoured with 360 degree screen termi...

Page 12: ...rque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12 63 SS 62 12 61 COM 58 DO 57 SO 56 RO 55 IO 54 ZS 53 ST 52 24 51 Earth for protective class 1 code acw cw 10K RUN CONTACT MOTOR ARMATURE MOTOR FIELD AC...

Page 13: ...peed speed demand ramp reset min speed COM quench o p current demand stall LOW HIGH SUPPLY SELECT stab max current 50 100 S1 S2 S3 S4 5K 5K S5 S6 6 torque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12...

Page 14: ...OMP DEMAND DO 57 STAB LINK 50K 100K 470K 50 100 HOLD 100K S7 MAX SPEED SPEED TORQUE TD RAMP RAMP RESET RANGE S3 S4 5 P I AMP STALL TIMER DRIVE RUN LOGIC RECTIFIER MAX CURRENT CURRENT FEEDBACK SPEED OU...

Page 15: ...INGS ACCORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 11 1600i Terminal specifications 68 Drive common 67 24 V output 25 mA maximum do not short 66...

Page 16: ...CORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 12 3200i Terminal specifications Top terminals 68 Drive common 67 24 V output 25 mA maximum do not s...

Page 17: ...0 V 1600i current ranges S1 S2 Min Max OFF OFF 0 A 4 A ON OFF 0 A 8 A OFF ON 0 A 12 A ON ON 0 A 16 A 3200i current ranges S1 S2 Min Max 8 16 32 48 OFF OFF 0 A 2 A 4 A 8 A 12 A ON OFF 0 A 4 A 8 A 16 A...

Page 18: ...ty depending on load 10 IR COMP Speed droop on heavy loads may occur where armature voltage feedback is used Compensate for this by clockwise adjustment of the IR comp preset Excessive rotation may le...

Page 19: ...25 50 50 100 100 200 200 400 OFF ON ON STALL 1 10 2 MIN 3 I P 4 COM 5 COM 6 AUX 7 RUN 8 COM 9 TACH 10 11 12 A1 A2 F2 F1 N L F2 F1 A1 A2 L2 N L S1 S2 MAXIMUM CURRENT RANGE Select between four maximum...

Page 20: ...re intended for connection to Terminal 9 WARNING possible high voltage Note this voltage stop the motor and turn off the supply 2 Set the Tach Avf switch S8 to OFF left to disconnect Avf and then reco...

Page 21: ...Motor slows down for anti clockwise rotation T1 becomes shorted to T2 6 Loose or intermittent tacho coupling causes instability or overspeeding make sure coupling is secure and non elastic 7 Incorrec...

Page 22: ...mA OR 0 20 mA LOOP ALLOWS CURRENT LOOP SIGNAL INPUT FOR SPEED 5 V COMPLIANCE 50 STALL LEVEL ALLOWS LARGE PEAK CURRENTS 150 PEAK SUPPLY RANGES LV30 LV60 110 240 415 OVER FULL TEMP RANGE WITH OUTPUTS L...

Page 23: ...Regulations 2005 Metal and plastic materials can be recycled however disposal of the printed circuit board requires compliance with all valid environmental control laws Products that must be recycled...

Page 24: ...re obligation of Sprint Electric The warranty contained in the contract between the parties is the sole warranty of Sprint Electric Any statements contained herein do not create new warranties or modi...

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