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  08/2005  

510200020-510230020                                                                

          

13/26

 

Pneumatic Chain Saw  5 1020/5 1021/5 1022/5 1023

 

 
 

MAINTENANCE AND REPAIRS 

 
Service life and performance of the chain saw are determined by 
 

a)  Degree of air purity 

 

b)  Lubrication and maintenance 

 
To a)  Blow the air hose clear before connecting it to the saw. Install dirt and water separators 

upstream  of  the  saw,  if  it  is  not  possible  to  prevent  the  formation  of  rust  and  water 
condensation in the air distribution lines. 

 

 

To b)  The  motor  is  lubricated  by  the  lubricator  installed  in  the  handle.  Fill  the  lubricator  with 

resin-  and  acid-free  SAE  5W  –  SAE  10W  lubricating  oil.  Thick  flowing  oil  will  clog  the 
vanes  and  affect  the  start-up  and  performance  of  the  motor.  Only  proper  maintenance 
can  ensure  constant  performance,  reduction  in  wear  and  thus,  a  decrease  in  operating 
costs and an increase in servic life. 

 

We therefore highly recommend to install service units upstream of the machine. 

 
 

Obsere the comments in the information sheet 

„MAINTENANCE OF PNEUMATIC TOOLS“ 

 

Enclosed greased ball bearings must not be flushed. 

 

After use, clean the saw and rinse it with light oil or provide alternate corrosion protection. 

 

Regularly check and clean the air inlet screen. 

 

In winter, or when using very moist air, an intifreeze lubricant, such as BP Energol AX 10,  
Kilfrost  or  Kompranol  should be used. 

 

Replace wear parts – in particular the vanes – when necessary. 

 

Vanes are considered worn if their width is less than 16 mm. 

 
Lubricating  of  the  chain  works  through  the  second  lubricating  system  with  automatic  line  oil 
pump. The oil tank (250 ccm) is located in the motor housing and has to be filled with chain saw 
oil before starting. It contains oil for approx. twoe working hours. Check transparent oil line, if oil 
is conveyed to the chain or hold running saw with the bar pointing downwards and if adjustment 
is correct, an oil trace will be clearly observed on a light coloured floor or paper. 
Use    machine  oil    with    adhesive    additive    of  a  viscosity  of  49-55  c  ST  (6,5  –  7,5  E)  at  50°C 
(122 F). Replace valves of the oil pump, if they are no more leakproof. Before assembling the 
valve  should  be  dipped  into  oil.  Pay  attention  to  the  right  sequence  of  the  valves  (ball  and 
feather should lay next to both valves at the left). 
 
 
Filling in chain lubricating oil 
 
 
 
 
 
-  Clean the tank screw-cap and the area around, so that the tank cannot get dirty. 
 
-  Fill in chain lubricating oil. 
 
 

Summary of Contents for 5 1020 0020

Page 1: ...nfabrik GmbH Fellerstr 4 42555 Velbert Tel 02052 605 0 Fax 02052 605 29 Date 08 2005 510200020 510230020 Pneumatic Chain Saws 5 1020 5 1021 5 1022 5 1023 OPERATING MANUAL Tech Doc No 509 Pneumatic Cha...

Page 2: ...Disengaging the chain brake 15 Controlling the function of the chain brake 15 Maintaining the chain brake 16 Keeping the bar proper 16 During the first period of operation 16 During the operation 16 A...

Page 3: ...sks that can be against other people or their property Do only give the motor saw to people who know the model and its handling and do always give them the operating instructions Who is working with a...

Page 4: ...afety boots with maximal grip and steel cap Use a hard hat if parts could fall down Do also use goggles Use personal hear protection Like ear flaps Wear tight and non slip gloves Made of chromium leat...

Page 5: ...n has to be tensioned the right way valve lever and valve lever latch have to be fingertip easy Valve lever has to spring back into the neutral position by itself Do not make changes concerning the op...

Page 6: ...xed only than start to cut Defend dangers in general When you have put on the hear protecting you need to be very attentive and careful because you cannot recognize dangers soon enough sounds like scr...

Page 7: ...unsolid places Never above shoulder level Never with only one hand Motor saw shall only be used for cutting not for lifting up or scooping away cut off pieces Only wood or wooden things shall be cut...

Page 8: ...s stuck in the cut Reducing danger of kickback Hold the saw tightly with both hands and sure grip Do only cut with full power Do always watch the bar nose Do not cut with the bar nose Do not bend forw...

Page 9: ...tting set Kickback arms right sharpened chains as well as a bar with a little barhead decrease danger of kickback It is a lot safer to decrease kickback with clever and right work Avoid drawing in and...

Page 10: ...f damaged Pay attention to sharpening instructions for right handling of chain and bar Keep chain in a perfect shape right sharpened and tensioned and lubricated Replace chain guide and sprocket in du...

Page 11: ...Put on the chain starting at the bar nose Put the guide bar over the screws 4 The cutting edges have to face to the right and put the fixing bore 5 over the pin of the clamp nut At the same time put...

Page 12: ...er to the right until the chain lies at the underside of the bar Go on lifting up the bar and tighten the nuts 1 very strong Check chain tension Stop the motor Put on protecting gloves The chain has t...

Page 13: ...with light oil or provide alternate corrosion protection Regularly check and clean the air inlet screen In winter or when using very moist air an intifreeze lubricant such as BP Energol AX 10 Kilfrost...

Page 14: ...SPITZNAS after sales service Checking the chain lubrication The chain always has to sling off a little oil Never work without chain lubrication If the chain is working dryly the cutting set can be des...

Page 15: ...n brake Pull the hand guard to the pipe handle Tip Before opening the handle valve except for the function control and before cutting the chain brake has to be released The chain brake works only if n...

Page 16: ...r once a year Keeping the bar proper Turn over the bar after every sharpening of the chain or replacing the chain to avoid wear out on one side only especially at the return steering and the underside...

Page 17: ...ttom side of the bar shall not come out of the groove Otherwise the chain can spring out Adjust tension of the chain paragraph Tensioning the chain After work it is important to relieve tension During...

Page 18: ...d sharpening and after every sharpening when cutting frozen wood 3 Place depth limiter gauge on cutting tooth If depth limiter is too high file off protruding part with as flat file Fig 1 4 Round off...

Page 19: ...ain Repair Shortening and lengthening the chain Chain added between two left hand cutting teeth Two coupling links and one drive link between cutting teeth Most chain saws are assembled with one coupl...

Page 20: ...nding recess of the anvil with the cutting tooth always pointing upward Press out rivets Installation of new parts 1 File the running surface of new 2 Place coupling link with chain links so that they...

Page 21: ...warrranty The bar of your chain saw needs as much care as the chain The running surfaces must be flat and smooth and the groove must not be expanded Inspect the groove as shown below Place straightedg...

Page 22: ...ored Improper use caused extreme lateral pressure on the running surface at the bar nose A common problem most often caused by log slippage Cavities in bar Impact of the chain behind the reinforced ar...

Page 23: ...nsions A chain with a wrong sharpening especially too low depth limiter can lead to high kickback slope of the saw danger of injury Choose sharpening tools which fit to the pitch of the chain Allowed...

Page 24: ...le holder and FG 1 te chain still stays on the guide bar if necessary fix the guide bar block the chain hand guard to the front for going on pulling back the chain pull the hand guard to the hand pipe...

Page 25: ...chain tension X X Chain sharpening X checking wear damage X cleaning and turning X X deburring X Guide bar replacing X X Sprocket checking X Accessible screws and nuts excepted adjusting screws tighte...

Page 26: ...tipped chisel chain and water cooling for cutting plastic Chain Saw 5 1022 for use underwater Chain Saw 5 1023 for use in underground mining Performance data at an operating pressure of 6 bar flow pr...

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