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SURVIVAIR Opti-Fit

 Convertible Facepiece

11

higher. If the hazard ratio is less than 20, you 

may use a full facepiece respirator with a filter 

efficiency of 95% or higher. If the hazard ratio is 

less than 100, you may use a full facepiece res-

pirator with a filter efficiency of 99% or higher. If 

the hazard ratio is greater than 100, you must 

use another type of respirator.

N-series  filters  must  only  be  used  for  non-oil 

containing  aerosols  or  particulates.  R  or  P- 

series  filters  can  be  used  if  the  atmosphere 

contains  oil  (e.g.,  lubricants,  cutting  fluids, 

glycerin, etc.). An R-series filter used in an oil-

containing atmosphere must be replaced after 

each 8-hour shift. A P-series filter can be used 

for more than one 8-hour shift. Please refer to 

Section VIII, Part A.6, Chemical and Particulate 

Filter Service Life and Replacement, for impor-

tant additional information. Refer to the NIOSH 

publication Guide to the Selection and Use of 

Particulate Respirators Certified Under 42CFR 

84 for additional  guidelines  on use limitations 

for filters.

WARNING

Filters  improperly  used  or  improperly 

assembled to the facepiece could cause 

leakage,  which  could  lead  to  personal 

injury, illness, or death.

c. Cartridge/Filter Installation

Ensure that you have the correct cartridge and/

or filter type for the contaminants in your work 

area. If you are not sure, consult your supervi-

sor or safety professional.

Install  cartridges  and  filters  by  threading 

i. 

them onto the facepiece connectors and 

hand tightening. Do not overtighten.

If using filter pads, insert the appropriate 

ii. 

pad into the filter retainer so that the side 

stamped with the model number will face 

towards  the  facepiece  when  installed. 

Completely  snap  the  filter  retainers  onto 

the cartridges or filter holders.
Inspect  the  filter  through  the  retainer  to 

iii. 

ensure that the entire edge of the filter is 

making contact with the retainer and the 

filter is not bunched or folded. The outer 

edge of the pad must be compressed be-

tween the top edge of the cartridge or filter 

holder and the inner sealing rings of the 

retainer. Install filter holders in the same 

manner as cartridges.

WARNING─Continued

for  more  than  8  hours  or  one  shift, 

even  though  the  calculated  service 

life estimate is greater that 8 hours or 

one shift. These contaminants can mi-

grate through the canister even when 

the canister is not in use (e.g., over-

night) and collect in the facepiece.

● Do not use this respirator without the 

appropriate SPERIAN cartridges and/

or filters securely attached onto the 

facepiece. Always  read  cartridge  la-

bels prior to use and be certain that 

you  have  cartridges  and/or  filters 

that will provide the required protec-

tion.  This  respirator  must  be  used 

for protection against only those air 

contaminants listed on the air purify-

ing cartridge, filter and/or the NIOSH 

approval  label.  Respirators  labeled 

for  protection  against  particulates 

only shall not be used for gases/va-

pors. Respirators labeled for protec-

tion against gases/vapors only shall 

not be used for particulates.

● This respirator does not supply ox

-

ygen.  Do  not  use  the  respirator  in 

atmospheres  containing  less  than 

19.5% oxygen by volume.

● Failure to comply with this warning 

may  lead  to  personal  injury,  illness, 

or death.

1. Installing Chemical Cartridges and Particulate 

Filters

a. Mercury Vapor Cartridges

Special or Critical User’s Instructions: The mer

-

cury vapor cartridges incorporate passive end-

of-service-life  indicators  (ESLI).  Each  ESLI, 

yellow  in  color  when  new,  turns  gray  when 

exposed  to  mercury  vapor.  Do  no  use  these 

cartridges unless you can distinguish between 

the  safe  and  discard  colors  of  the  ESLI.  The 

indicators  must  be  visible  when  wearing  the 

respirator  without  having  to  manipulate  either 

the facepiece or the indicator. If the indicators 

cannot be seen, do not wear the respirator. The 

cartridges  must  be  replaced  when  the  ESLI 

change  color  from  yellow  to  gray,  when  the 

ESLI become dirty or damaged, after 30 days 

of use, or if removed from their original packag-

ing and not used within 30 days. Never enter 

or remain in a hazardous atmosphere if one or 

more of the ESLI is gray.

b. Particulate Filters

Before using a particulate filter, you must con

-

firm the atmosphere is non-IDLH and not oxy

-

gen deficient, the contaminant is a particulate 

hazard, and you must determine the hazard ra-

tio (hazard concentration/exposure limit). If the 

hazard ratio is less than 10, you may use a half 

mask respirator with a filter efficiency of 95% or 

Summary of Contents for SURVIVAIR Opti-Fit 7540

Page 1: ...PAPR Configurations WARNING DO NOT USE your respirator until you read and completely understand this instruction manual You are required to inspect the adapter prior to putting it into service Please...

Page 2: ...pm for tight fitting facepieces or six cfm 170 lpm for hoods and or helmet G If airflow is cut off switch to filter and or cartridge and immediately exit to clean air H Follow established cartridge an...

Page 3: ...How to Use the Respirator 13 5 Doffing Instructions for APR Configuration 13 6 Chemical and Particulate Filter Service Life and Replacement 13 B Continuous Flow Supplied Air Respirator CF SAR Configur...

Page 4: ...air purifying blower This range of connections allows the SURVIVAIR Opti Fit Convertible facepiece to be configured through the use of additional compo nents as a supplied air respirator CF SAR or pow...

Page 5: ...following general warnings must be observed for proper operation of all air purifying APR continuous flow supplied air CF SAR and powered air purifying PAPR respirator configurations Additional warni...

Page 6: ...Limits REL Many chemi cals e g isocyanates Mercury etc have no physical warning properties and you cannot taste or smell the contaminants even though they may WARNING Continued Do not use this respir...

Page 7: ...e individuals Discontinue use if you experience an allergic reaction Discontinue use if you experience skin irritation or discoloration This product may provide less than adequate protection if improp...

Page 8: ...rt numbers Air Purifying Respirator APR SURVIVAIR Opti Fit Facepiece Side mount Tube CF Supplied Air Respirator CF SAR SURVIVAIR Opti Fit Facepiece Front mount Tube CF SAR 5 Pt Strap S M L 981500 9815...

Page 9: ...ible Facepiece Powered Air Purifying Respirator Mask mounted Blower Powered Air Purifying Respirator Belt mounted Blower PAPR CF SAR APR SURVIVAIR Opti Fit Convertible Facepiece Models 5 Pt Headstrap...

Page 10: ...SURVIVAIR Opti Fit Convertible Facepiece 7 B Parts List Matrix SURVIVAIR...

Page 11: ...ick coupler kit style Hansen 930840 Quick coupler kit style OBAC Table 3 Powered Air Purifying Respirator PAPR Belt Mounted Cartridges Part No Item Description 150100 OV Cartridge 150200 AG Cartridge...

Page 12: ...r locking tab from inside the lens and turning the adapter counterclockwise Figures 2 and 3 Insert the nozzle gasket item 25 P N 763016 into the nozzle port Figure 4 Thread in the nozzle plug item 26...

Page 13: ...tube and therefore the low profile nozzle plug kit cannot be used C Powered Air Purifying Respirator PAPR Both the mask mounted and belt mounted powered air purifying respirator PAPR configurations r...

Page 14: ...ING Continued for more than 8 hours or one shift even though the calculated service life estimate is greater that 8 hours or one shift These contaminants can mi grate through the canister even when th...

Page 15: ...3 Verify that two filters and or cartridges are at tached to the threaded side connectors of the facepiece 4 Adjust the top straps until one inch of strap ex tends through each buckle Fully loosen the...

Page 16: ...adjust the facepiece and head strap then retest If filter retain ers are used do not remove them after the fit check is completed Removing the filter retainers may shift the facepiece and break the fa...

Page 17: ...e depends on the user s breathing rate the characteristics of the contami nant and the environmental conditions such as temperature and humidity Saturated cartridges will leak trace amounts of contami...

Page 18: ...ry protection program per OSHA 29 CFR 1910 134 in place then these filters may be used continually but only for a maxi mum of 30 days or 40 total hours whichever comes first Even when used in non oil...

Page 19: ...s storage cylinders valves regulators fittings and oth er hardware must be large enough to deliver the air volume required by all users at peak demand You are responsible for air quality and complianc...

Page 20: ...ouplers and plugs FAILURE TO COMPLY WITH THIS WARNING MAY LEAD TO PERSONAL INJURY ILLNESS OR DEATH CAUTION Do not exceed the maximum continuous duty or maximum intermittent duty operat ing pressure of...

Page 21: ...ns An audible click should be heard when attaching the breathing tube to the front adapter port on the facepiece nozzle See Figure 13 Figure 13 Front Adapter Port and Screw Caps 6 Connect the air line...

Page 22: ...center the facepiece on your face See Figure 14 6 Hold the facepiece against your face and pull the straps over your head 7 Tighten the two lower straps temple straps then the top straps until a good...

Page 23: ...escape CF SAR configurations Cover the inlets of the filters with the palms of your hands or another suitable item such as a thin sheet of plastic or rubber NOTE Alternatively the P100 filters may be...

Page 24: ...seal to be dis turbed You must restore the facepiece to face seal and perform a fit check in a non hazardous environment before re entering the work area FAILURE TO COMPLY WITH THIS WARNING MAY LEAD T...

Page 25: ...100 you must use another type of respirator The service life of the filter depends on the charac teristics of the contaminant the user s breathing rate and the environmental conditions such as humidi...

Page 26: ...be charged at temperatures between 40 F and 80 F 4 5 C and 26 7 C Charg ing at higher temperatures may cause a re duction in capacity and may reduce battery pack life NOTE The battery switch may be le...

Page 27: ...he threaded blower inlets as shown in Figure 19 Figure 19 Blower Inlet Gaskets 2 If installing chemical cartridges remove the screw cap and plug from each cartridge Retain for reuse 3 Install the thre...

Page 28: ...DO NOT USE the PAPR Have the PAPR repaired by the SPERIAN factory repair center Using a PAPR that is operating improp erly may result in illness or death b Belt mounted PAPR Configuration Pre opera t...

Page 29: ...p erating improperly may result in illness or death 4 Donning Instructions for PAPR Configurations WARNING Always don remove and fit check the respirator in a safe uncontami nated area Prior to donnin...

Page 30: ...e neck strap if installed over your head 8 Place your chin against the chin cup and center the facepiece on your face See Figure 25 Figure 25 Place Chin in Chin Cup Hold the facepiece against your fac...

Page 31: ...airflow from the blower for both the mask mounted and belt mounted PAPR configurations the wearer can safely breathe through the blow er filter assembly until reaching an uncon taminated area WARNING...

Page 32: ...hange out schedule OSHA provides a rule of thumb method for determining the cartridge service life for mix tures The method addresses two situations The first is where the in dividual compounds of the...

Page 33: ...E filter as follows 1 Return to fresh air 2 Remove the combination cartridges or HE filter from the blower by turning counter clockwise Dispose of used cartridges in accordance with Federal state and...

Page 34: ...he hook latch and pulling the blower free of the facepiece Take care not to lose the o ring inside the blower connector c Immerse the facepiece top first in the solution until the exhalation valve is...

Page 35: ...Repair by the user is limited to replacement of com ponents listed in the Repair Tables of Section XV and as listed on the NIOSH approval lavel Disassembly should be performed only to the extent neces...

Page 36: ...MPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CONDITIONS To maintain this warranty this product must be used maintained and inspected as prescribed in the owner s instruction...

Page 37: ...5 Cuts nicks abrasions or excess stretching to the Nozzle Adapter O rings O RINGS TWIN SEALS Cuts nicks abrasions or excess stretching CARTRIDGE CONNECTORS 1 Cracks heat or impact damage 2 Cuts nicks...

Page 38: ...and facepiece turning on the blower and passing a fit test ampule P N 140098 near the facepiece breathing tube and blower If the wearer detects the banana oil odor a leak is detected Battery and Cord...

Page 39: ...er upward 3 To install engage the cover on the nozzle upper hook 4 Rotate cover downward until both lower latches engage the cover An au dible click should be heard Nozzle 1 Remove the nozzle cover as...

Page 40: ...www sperianprotection com...

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