background image

safe

.inspiring.green.

Product manual 

Wallbox Pure/Wallbox Smart Pro

Wallbox Pure/Smart Pro

Summary of Contents for Wallbox Pure

Page 1: ...safe inspiring green Product manual Wallbox Pure Wallbox Smart Pro Wallbox Pure Smart Pro ...

Page 2: ...echargingcable 15 9 7 Connectingthesupplycable 16 9 8 Connecting the PV system signal line optional Wallbox Smart Pro only 18 9 9 Connecting the LAN optional Wallbox Smart Pro only 18 9 10 Necessary tests and measurements 18 9 10 1 Testingtheinsulationresistance 19 9 11 Initial commissioning 19 9 12 Closingtheenclosurecover 19 10 Setup 20 10 1 Installing the Spelsberg wallbox app 20 10 2 Instructi...

Page 3: ...3 Maintenance 31 13 1 Updatingthefirmware 31 13 1 1 Updatingthefirmware offline 31 13 1 2 Firmware updates for a networked wallbox online Smart Pro only 31 14 Troubleshooting 32 14 1 Readingoutfaults WallboxPure 32 14 2 Reading out faults Wallbox Smart Pro 32 14 3 Unlocking the charging plug in an emergency 32 15 Repair 33 15 1 Safety 33 15 2 Contact service 33 15 3 Genuinespareparts 33 15 4 Repla...

Page 4: ...y may result in injury Avoid the danger Achtung Failure to comply may result in damage to property Avoid the damage Note Explanatory note Important additional information 2 Safety instructions The operator is responsible for ensuring that the wallbox is always kept in a proper and safe condition and must check it at regular intervals See 13 Maintenance page 29 The manufacturer is not liable for da...

Page 5: ...they are supervised or have been instructed on using the device safely and they understand the hazards involved Children must not be allowed to play with the device Cleaning and operator maintenance must not be performed by children without supervision 3 Intended readers 3 1 Operator As the operator you are responsible for the device You are responsible for the proper use and safe operation of the...

Page 6: ...wall or pedestal Only pedestals provided by Spelsberg may be used for mounting The wallbox must be operated in accordance with the applicable international and national regulations The following international regulations and national implementations must be observed IEC 61851 1 IEC 62196 1 IEC 60364 7 722 IEC 61439 7 The wallbox can be used in areas with unrestricted access The wallbox is intended...

Page 7: ...horised by the user before it begins After charging the permanently connected charging cable can be stored using the cable management of the wallbox The protective cap prevents moisture from entering the charging plug A status LED and a buzzer signal the states of the wallbox and the charging process The wallbox switches off the voltage in the following situations DC fault currents above 6 mA Exce...

Page 8: ...g 2 General view Item Description 1 Nameplate under the design cover 2 Status LED buzzer and RFID reader 3 Charging cable 4 Cable management 7 2 Nameplate Fig 3 Nameplate Pos Description 1 designation of the wall box 2 technical specifications 3 protection class 4 manufacturer address 5 serial number 6 item number 4 1 2 3 6 5 1 4 2 3 ...

Page 9: ...can be opened if necessary The wallbox has the following cable entries and knockouts Knockouts Suitable double membrane seals DMS Top Bottom Rear Sealing area size 3x M16 3x M16 3x M16 5 9 mm M16 1x M25 32 equipped with DMS M25 1x M25 32 equipped with DMS M25 1x M25 32 9 16 mm M25 14 21 mm M32 1x M25 for the charging cable equipped with DMS M25 9 16 mm M25 8 Storage Keep the device as well as the ...

Page 10: ...rovided on site to protect the wallbox Pre fuse with a maximum rating of 16 A The manufacturer recommends 230 V Miniature circuit breaker C characteristic 1 pole 400 V Miniature circuit breaker C characteristic 3 pole Residual current device RCD Type A with IΔn 30 mA 230 V Residual current circuit breaker 2 pole 400 V Residual current circuit breaker 4 pole Depending on the installation location O...

Page 11: ...a DMS bottom right of the wallbox For the power supply there are double membrane seals on the top and bottom of the wallbox Knockouts only have to be opened if additional cables are to be connected or the supply cable is to be fed into the wallbox from the rear If the diameter of the supply cable is too big for the sealing area of the pre installed DMS M25 Remove the DMS M32 Open the appropriate k...

Page 12: ... 5 1x USB type B service port 10 Connection for supply voltage Check that all connectors are firmly fitted 9 5 Installation for wall mounting Note Wall plugs and screws are included in the scope of delivery Use screws with a flat head not countersunk screws To fasten the wallbox you will need 4 screws maximum diameter 6 mm screw head diameter at least Ø 12 mm maximum Ø 15 mm 4 suitable wall plugs ...

Page 13: ...r the fastening points Insert the wall plugs into the holes Screw on the mounting rail Fig 9 Marking the fastening points for the wallbox Centre the wallbox on the mounting rail 1 Mark the fastening points for the wallbox 2 Only for cable entry through the base Mark the cable entries Take the wallbox off the mounting rail 150 mm 1 2 ...

Page 14: ... the required cables e g power supply LAN cable Connect the charging cable see 9 6 Connecting the charging cable page 15 Only for cable entry through the base Push the required cables through the appropriate cable entries in the base of the wallbox Fig 11 Screwing on the wallbox Place the wallbox centrally on the mounting rail Screw the wallbox tight with the 2 screws ...

Page 15: ... Pull the charging cable back slightly so that the DMS forms a downward funnel The sheath of the cable must still protrude at least 1 cm from the strain relief Tighten the strain relief tightening torque 0 9 Nm Make sure that the charging cable cannot be pulled out of the strain relief Fig 13 Connecting the charging cable Connect the charging cable Fig 13 2 1 1 cm 3 4 PE CP N L3 L2 L1 ...

Page 16: ... power supply Secure it against being switched on again Check that all poles are de energised Earth and short circuit Cover or enclose adjacent live parts Observe the local regulations and laws Before connecting make sure that the supply line plugs and connection sockets are clean and dry Never touch the plugs if your hands are wet or you are standing in water Take care not to damage the cables an...

Page 17: ... load is distributed evenly over the different phases to avoid imbalances Feed the supply cable through the required DMS Pull the supply cable back so that the DMS forms a funnel away from the enclosure Strip the wires of the supply cable to 10 12 mm Fig 15 3 phase connection of the supply cable 400 V Fig 16 1 phase connection of the supply cable 230 V Connect the wires as follows L1 brown L2 blac...

Page 18: ...too much it may be damaged and the function may be restricted Observe the bending radii of the LAN cable used Feed the LAN cable through the required DMS Use a LAN cable of category 6 or 7 Cat 6 or Cat 7 Pull the LAN cable back so that the DMS forms a funnel away from the enclosure Crimp an RJ45 connector onto the LAN cable Connect the LAN cable to the LAN 1 socket in the cover Fig 6 3 Tie the LAN...

Page 19: ...y fitted 9 11 Initial commissioning Check the connections Apply the supply voltage by switching on the fuse Check the voltage and the rotating magnetic field Close the enclosure cover See 9 12 Closing the enclosure cover page 19 Continue with the setup See 10 Setup page 20 9 12 Closing the enclosure cover Fig 18 Closing the enclosure cover Close the enclosure cover Make sure that the cables are no...

Page 20: ...n sensitive access data Keep the setup QR codes in a safe place Stick the setup QR codes in the manual or onto the invoice for example Do not affix the setup QR code to the wallbox or anywhere it can be seen from the outside 10 1 Installing the Spelsberg wallbox app An NFC capable smartphone is required for initial setup via smartphone Prerequisites Android version 6 or higher API level 23 e g Sam...

Page 21: ...ng 3 phase charging mode 16 A installation current limit Transfer the data to the wallbox via NFC when the configuration is complete The smartphone must be held near the RFID logo on the wallbox for this 9 The set parameters are transmitted to the wallbox Note During the data transfer the app also reads and displays any wallbox system messages messages This means that the data transfer should be c...

Page 22: ...ng points With active energy management EMS this can specify the available charging current so that the wallbox does not provide too much energy Select the menu item System Settings Advanced settings Installation Follow the instructions in the app 10 5 Setting up the Smart Pro wallbox in a network Note The Smart Pro wallbox can be integrated into the existing IT infrastructure either via LAN cable...

Page 23: ... Dynamic load management DLM enables multiple charging points to be operated on a limited grid connection This means that within the charging network the charging power of individual charging points is reduced in order not to exceed the maximum load or to distribute the load to different phases Optimal load management depends on the capacity of the grid connection the use of phase rotation when co...

Page 24: ...ed settings OCPP backend Note Only OCPP 1 6 JSON is supported at present 10 6 4 Parametrising a PV system The support of a PV system must be parametrised in the app Select the menu item System Settings Advanced settings Energy management systems Select the corresponding mode e g PV charging via enabling contact If necessary set the maximum charging current Note For more information on solar power ...

Page 25: ...at are dirty or damp Only connect the charging cable to vehicle inlets that are protected from water moisture and other liquids There are electric vehicles that can be started with the charging cable plugged in Always be sure to disconnect the charging cable before driving off Do not use the charging cable with an extension lead or adapter Never touch the charging cable if the connector is smoking...

Page 26: ... not accepted Authorise the charging process with a valid RFID chip or authorise the vehicle Plug Charge function required Extend the authorisation to include the current RFID chip 0 s 2 s 1 s Continuous loop CHARGING 1 short beep A vehicle is charging 0 s 2 s 1 s Continuous loop RESERVED OCPP only 1 short beep The wallbox has been booked with an OCPP reserva tion and a vehicle is present The vehi...

Page 27: ...hicle charging plug into the vehicle inlet Make sure the connector is correctly and completely plugged in Authorise the charging process at the wallbox if necessary Start the charging process on the vehicle 9 The vehicle inlet locks the charging plug with an internal locking actuator To end the charging process follow the operating instructions of the electric vehicle 9 The duration of the chargin...

Page 28: ...ound the cable manager as necessary 11 4 Operation with the app Note Further information on settings in the Spelsberg wallbox app can be found in the FAQ section on the Spelsberg website To use the app it has to have been set up Set up as operator This requires the setup QR code Once this has been successfully done the Spelsberg wallbox app is available either in the home network Smart Pro or via ...

Page 29: ...can be viewed using the Spelsberg wallbox app Select the menu item Statistics Follow the instructions in the app 12 Cleaning Warnung Risk of fatal electric shock There is a risk of electrocution when working on the electrical components of the wallbox Only clean the charging cable when it is not connected to the vehicle Only clean the outside of the wallbox and the charging cable Achtung Unsuitabl...

Page 30: ...sly blue 9 As soon as the status LED of the charge controller flashes green the update is complete 9 The wallbox is ready for operation again Remove the USB stick Close the enclosure cover See 9 12 Closing the enclosure cover page 19 Attach the design cover See 15 5 2 Mounting the design cover page 34 13 1 2 Firmware updates for a networked wallbox online Smart Pro only Note The automatic update o...

Page 31: ...e Spelsberg wallbox app Open the menu item System Messages 14 3 Unlocking the charging plug in an emergency See the owner s manual of the electric vehicle 15 Repair 15 1 Safety Warnung Risk of fatal electric shock There is a risk of electrocution when working on the electrical components of the wallbox All work on the electrical components of the wallbox must be carried out by a locally certified ...

Page 32: ...the wallbox enclosure cover 90 anticlockwise and open the cover Make sure there is no voltage at the connection terminals Disconnect the charging cable from the connection terminals Open the strain relief clamp Achtung To ensure that the enclosure stays tight take care not to damage the double membrane seal when taking the charging cable out and putting it in Replace the seal if it has been damage...

Page 33: ...r you need At least 2 discs or suitably sized coins 15 5 2 Fig 21 Removing the design cover Release the design cover using the discs Fig 21 To do this insert the discs as far as they will go into the release holes on the back 9 The design cover is released Pull the design cover off the wallbox ...

Page 34: ...sure that the RFID logo is not covered with stickers or tape for example Otherwise the NFC functionality may be impaired Press the design cover onto the wallbox The Spelsberg logo must be legible see Fig 22 9 The design cover snaps into the hooks on the side panels of the wallbox ...

Page 35: ...llbox Insert the new retainer on the inside into the cover 1 Push the cover retainer into the wallbox until it catches 2 9 The cover retainer can no longer be pulled out of the wallbox 16 Warranty The statutory warranty period applies If the product is defective contact your electrical installer or the manufacturer s office in your country For repair or warranty cases you must send the following d...

Page 36: ...ycling waste Note When you finally discontinue use of the product please contact your nearest recycling centre or your dealer for information on the applicable disposal regulations 19 Technical data Pure Smart Pro Item number 591 415 01 591 417 01 591 515 01 591 517 01 591 435 01 591 437 01 591 535 01 591 537 01 Rated voltage UN 230 V AC 1 phase 400 V AC 3 phase Rated operating voltage Ue 230 400 ...

Page 37: ...witching No In preparation Operating temperature 25 to 40 C 24 h average 35 C Relative air humidity 15 100 Dimensions H x W x D 293 x 293 x 110 mm Installation altitude Max 2000 m above sea level Weight without charging cable 2 5 kg 3 kg Weight 5m charging cable 1 7 kg Weight 7m charging cable 2 3 kg Material Polycarbonate Colour cover RAL 7016 Graphite and RAL 9010 Polar Type of installation Stat...

Page 38: ...38 ...

Page 39: ...39 ...

Page 40: ...58571 Schalksmühle Tel 49 0 23 55 8 92 0 Fax 49 0 23 55 8 92 299 E mail info spelsberg de Internet www spelsberg de Buttstädt plant Vor dem Lohe 3 D 99628 Buttstädt Tel 49 0 3 63 73 98 400 Fax 49 0 3 63 73 98 499 www facebook com spelsberg de www twitter com spelsberg Follow us on Twitter Visit us on Facebook www twitter com spelsberg www facebook com spelsberg de www twitter com spelsberg ...

Reviews: