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29

Servicing the Fluid Section

Use of non-Speeflo service parts may void warranty.  Ask
for original parts made by Speeflo for best services.  This
pump should receive a routine servicing after approximately
1,000 hours of use.  Earlier servicing is required if there is
excessive leakage from the top packing or if pump strokes
become faster on one stroke or the other.  The use of
Speeflo Piston Lube (P/N 314-480) is recommended as an
upper packing lubricant.  Do not substitute oil, water, or
solvent for an upper packing lubricant.
Disassembling the Fluid Section

1. Remove the siphon hose assembly.  Unthread the foot valve

housing (20) and the pump cylinder (14) with a strap wrench. 

2. Slide the retaining ring (1) up with a small screwdriver,

then push the connecting pin (2) out. 

3. Pull the displacement rod (6) through the lower cavity of

the motor/pump block. 

4. Remove the motor/pump block, 

PTFE

 o-ring (3), upper

packing spring (5), and upper packing set (4). 

5. Hold the displacement rod (6) in a vise by the flats at the

top of the displacement rod and remove the outlet valve
housing (13) with a wrench while holding the
displacement rod horizontal with a wooden support, if
necessary.  Remove the seal washer (12), outlet valve
seat (11), outlet valve ball (10), outlet valve cage (9),
lower packing set (4), lower packing spring (8), and spring
retainer (7).

6. Using a 1/2” extension bar attached to a 1/2” drive

ratchet, insert the end of the extension bar into the square
opening of the foot valve cage (16) inside the foot valve
housing (20).  Unscrew and remove the foot valve cage
from the foot valve housing.

7. Remove the 

PTFE

 o-ring (3), foot valve ball (17), foot

valve seat (18), and seat o-ring (19) from the foot valve
housing (20).

8. Replace the connecting pin (2) and retainer ring (1) with

new parts.

9. Remove the o-ring (15) from the pump cylinder (14).

Reassembling the Fluid Section

1. Place a new seat o-ring (19) into the groove in the bottom

of the foot valve housing (20).

2. Inspect the foot valve seat (18) for wear.  If one side is worn,

flip the seat to the unused side.  If both sides are worn, install
a new seat.  Place the new or flipped seat (worn side down)
into the bore at the bottom of the foot valve housing (20).

3. Place a new foot valve ball (17) onto the foot valve seat

(18).  Using a 1/2” extension bar attached to a 1/2” drive
ratchet,  insert the end of the extension bar into the
square opening of the foot valve cage (16) and screw the
cage into the foot valve housing (20).  Torque the cage to
300 in./lbs. (25 ft./lbs.).

4. Insert a new 

PTFE

 o-ring (3) into the groove of the foot

valve housing (20). Lubricate the o-ring using oil or grease.

5. After soaking the leather packings in oil (preferably

linseed oil), reassemble the lower packing set (4).  Place
the set onto the outlet valve housing (13) with the peak of
the “V” packings pointing down toward the hex on the
outlet valve housing.

6. Inspect the outlet valve seat (11) for wear.  If one side is

worn, flip the seat to the unused side.  If both sides are
worn, use a new seat.  Insert the outlet valve cage (9),
new outlet valve ball (10), new or flipped seat (worn side
away from ball), and a new seal washer (12) into the
displacement rod (6).

7. Clean the threads on the outlet valve housing (13) and

coat the threads with blue Loctite #242.  Make sure the
Loctite is only on the threads.

NOTE: Use 

PTFE

 tape on all threaded pipe

connections.

CAUTION

8. Place the lower packing spring (8) onto the outlet valve

housing (13) followed by the spring retainer (7).

9. Screw the displacement rod (6) and the outlet valve housing

(13) together.  Tighten in a vise to 900 in./lbs. (75 ft./lbs.).

10. Insert the 

PTFE

 o-ring (3) into the upper grove of the

motor/pump block.

11. Insert the upper packing set (4) into the motor/pump block

with the peak of the 

V” packings pointing up toward the

motor.

12. Place the upper packing spring (5) into the motor/pump

block with the small tapered end facing up toward the
motor/pump block.

13. Insert the displacement rod (6) up through the upper

packings in the motor/pump block.

14. Align the holes in the displacement rod (6) and the

hydraulic piston rod and insert the connecting pin (2).

15. Thread the short threads of the pump cylinder (14) into

the motor/pump block and tighten with a strap wrench.

16. Place the o-ring (15) onto the top grove of the pump

cylinder (14).

17. Thread the foot valve housing (20) onto the pump cylinder

(14), tighten with a strap wrench, then back off to align the
siphon hose.

Fluid Section Cut-Away

Peaks of upper 

packings must 

face up.

Torque outlet 

valve housing 

to 75 ft./lbs. 

(1095 N/m). 

Use blue 

Loctite.

Oil cup area 
for piston lube 
packing 
lubricant.

Peaks of lower 
packings must 
face down.

Lubricate O-ring.

NOTE: It is not necessary to over-tighten the foot

valve. O-ring seals perform sealing function
without excessive tightening. Full thread
engagement is sufficient. The foot valve may
be rotated backward up to 1/2 turn from full
engagement for convenient hose position.
For siphon hose attachment, it is critically
important that the threads of the siphon hose
fit snugly into the foot valve with the hose
assembly couplings 

PTFE

 taped and sealed to

prevent air leakage.

NOTE: The packings must be soaked in oil before

installation.

Summary of Contents for PowrTwin 6900XLT

Page 1: ...or professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference 0Model Number Gas Bare 448 305 Gas Complete 448 310 DC Electric Bare 448 315...

Page 2: ...eam DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pump...

Page 3: ...nd safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of...

Page 4: ...the tank DO NOT use this equipment to spray water or acid Do not lift by cart handle when loading or unloading Warning Labels Your sprayer has the English language warning labels If you require these...

Page 5: ...sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueli...

Page 6: ...l level is determined by the engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric...

Page 7: ...keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent 2 Place the bleed hose into a metal waste c...

Page 8: ...OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the bleed ho...

Page 9: ...any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the...

Page 10: ...clean the filter perform the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the filter cap assembly and spring 3 Pull the filter ele...

Page 11: ...ck Hydraulic Filter CAUTION Basic Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine shou...

Page 12: ...ted at the screw Tighten the screw 6 Place the spring on the brush as shown above Push in and hook the spring clip Repeat this procedure for the other side 7 Reinstall both inspection covers Brush Bru...

Page 13: ...ose and or reduce hose length 1 Replace packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adj...

Page 14: ...r start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is brok...

Page 15: ...ler tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increa...

Page 16: ...flammables Elles peuvent causer des blessures corporelles ou des dommages mat riels importants PR VENTION Veillez viter toute accumulation de vapeurs inflammables en vous assurant que la zone de pulv...

Page 17: ...curit du gouvernement am ricain sont r gies par la Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur les normes g n rales et la secti...

Page 18: ...o incendiarse Se pueden producir lesiones graves y da os materiales PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre...

Page 19: ...utilizar ning n adaptador Si el producto tiene que volverse a conectar para su uso en un circuito el ctrico de otro tipo la reconexi n debe ser realizada por personal de servicio cualificado Utilice...

Page 20: ...mbly 1 x 4 1 2 1 12 506 211 Convertokit DC electric 115V electric model not shown 1 Parts Lists and Service Instructions Main Assembly 6 7 8 9 10 3 11 1 4 3 5 2 Bleed Hose Assembly with Valve 1 2 3 4...

Page 21: ...utton 2 12 590 504 Sleeve 2 13 590 506 Washer 2 14 856 002 Washer 4 15 856 921 Screw 4 16 862 002 Lock washer 3 17 862 428 Screw 2 18 449 052 Spacer 1 19 862 001 Flat washer 1 20 862 411 Locknut 1 1 3...

Page 22: ...25 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 449 985 Shield 1 31 192 228 Elbow 1 32 449 126 Hose clamp 1 33 420 250 Tubing 37 1 34...

Page 23: ...2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 506 261 ON OFF switch CSA approved 1 9 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA a...

Page 24: ...asket 37 thick 1 1 1 5 920 070 Gasket 37 thin 1 1 1 6 891 193 O ring 37 1 1 1 7 180 909 Seat tungsten carbide 1 1 1 8 227 027 Pipe plug 1 1 1 9 930 920 Filter body 1 1 1 10 227 033 Pipe plug 2 2 2 11...

Page 25: ...1 10 944 010 Valve housing 1 11 944 043 Valve seat 1 12 944 044 Valve seal 1 13 944 013 Valve seat retainer 1 14 944 047 Hex screw 1 15 944 029 Flat washer 1 16 944 046 Spacer 1 944 000 Valve seal kit...

Page 26: ...spring 2 4 569 016 Ball SS 2 6 441 152 O ring 3 8 441 217 O ring 1 9 858 811 Flex lock nut 1 12 431 032 O ring 2 18 235 027 Piston seal 1 19 235 026 O ring 1 24 235 028 Rod seal 1 Servicing the Hydra...

Page 27: ...s 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for assembly CAUTION Connecting Pin Retaining Ring 3 Install sleeve retainer 13 followed by snap ring 14 int...

Page 28: ...HMWPE steel 2 5 142 004 Upper packing spring 1 6 143 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11...

Page 29: ...300 in lbs 25 ft lbs 4 Insert a new PTFE o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease 5 After soaking the leather packings in oil preferably linseed o...

Page 30: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Page 31: ...e desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below The following chart indicates the most common sizes and the appropriate materials to be spra...

Page 32: ...Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the En...

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