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Steam Requirements

M414905

48

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Piping Recommendations

Trap each steam coil individually. Always keep 
the trap clean and in good working condition.

When tumbler is on the end of a line of 
equipment, extend header at least 4 feet (1.2 m) 
beyond tumbler. Install shut-off valve, union, 
check valve and bypass trap at end of line. If 
gravity return to boiler, omit trap.

Insulate steam supply and return lines for safety 
of operator and safety while servicing tumbler.

Keep tumbler in good working condition. Repair 
or replace any worn or defective parts.

Installing Steam Trap and Making 
Condensate Return Connections

The steam trap must be installed and the coil outlet 
connections must be connected to the condensate 
return lines. The following steps outline the procedure 
for installing the steam trap and connecting the 
condensate return lines. Refer to 

Figure 23

 for typical 

installations.

1. Use flexible lines between steam inlet solenoid 

and steam coils, as well as outlet between steam 
coil and traps.

2. If necessary, install a strainer at the end of each 

flexible hose.

3. Install a steam trap to each strainer.

IMPORTANT: Steam trap must be installed a 
minimum of 18 inches (457 mm) below the steam 
coil outlet connections

.

4. Install a shut-off valve to each steam trap.

5. Connect to the condensate return lines.

6. For steam solenoid valve wiring connections, 

refer to Wiring Diagram supplied with tumbler.

Thermal Oil Prep

It is the responsibility of the customer to install 
appropriate coil and heating system for thermal oil 
prep models. Alliance Laundry Systems, LLC. is not 
responsible for the performance or safety of the 
customer installed thermal oil system. To ensure 
proper operation, refer to the 

Specifications and 

Dimensions

 section for the BTU input of equivalent 

steam models. Thermal oil systems that do not deliver 
appropriate BTUs will dry slower. For solenoid valve 
wiring connections, refer to the Wiring Diagram 
supplied with tumbler.

WARNING

All system components must have a 
125 psig (8.6 bar) working pressure. 
Shut-off valves must be installed upstream 
of the steam solenoid valve and 
downstream of each steam trap so 
components can be isolated for 
maintenance or emergency purposes. 

All components (solenoid valve, traps) 
must be supported to minimize loads on 
the tumbler steam coil connections.

W480R2

WARNING

The flexible steam hoses connecting the 
coil outlet connections and steam traps 
must have a minimum of 125 psig 
(pounds per square inch gauge) (8.79 kg/
sq. cm.) working pressure. A shut-off 
valve must be installed downstream from 
each steam trap so the condensate return 
line can be isolated in event a steam trap 
requires maintenance.

Each steam trap must be supported so 
minimum load is exerted on the coil outlet 
connection.

W066

Summary of Contents for AT050E

Page 1: ...fer to Page 4 for Model Identification TMB795C TMB795C NOTA Para bajar una copia de estas instrucciones en espa ol visite www comlaundry com Part No M414905R11 August 2008 Keep These Instructions for...

Page 2: ......

Page 3: ...ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your buil...

Page 4: ...6 Pre Installation Inspection 16 Location Requirements 17 Position and Level the Tumbler 18 Bolt On Angle Option 18 To Reverse the Loading Door 20 Before Placing Tumbler into Service 23 Required for C...

Page 5: ...Ready Mode 50 Start Mode 50 Run Mode 50 Setting Dry Time Dipswitches 50 Dipswitch Settings 51 Rotary Coin Drop Timer 53 Installing Accessory Timing Cam 53 Removal of Existing Timing Cam 53 Installatio...

Page 6: ...50T UT050S UT050T UU050S UU050T YT050S YT050T AT050E CHD50E2 CT050E CHD50E2 CU050E DR55E2 BT050E DR55E2 BU050E GT050E GU050E HT050E HU050E IPD50E2 IT050E ST050E SU050E UT050E UU050E YT050E 75 Pound AT...

Page 7: ...ual timer RT reversing manual timer BL basic electronic central pay NC NetMaster coin SD single drop BU basic electronic prep card open NR NetMaster card SX single drop prep for coin BX basic electron...

Page 8: ...rical data on the serial plate Serial Plate Location When calling or writing for information about your product be sure to mention model and serial numbers Model and serial numbers are found on serial...

Page 9: ...ppearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built i...

Page 10: ...sonnel 15 If not installed operated and maintained in accordance with the manufacturer s instructions or if there is damage to or mishandling of this product s components use of this product could exp...

Page 11: ...w the fabric care instructions supplied by the garment manufacturer 27 Never operate the tumbler with any guards and or panels removed 28 DO NOT operate the tumbler if it is smoking grinding has missi...

Page 12: ...50 22 7 75 34 75 34 Air Outlet Diameter Inches mm 8 203 8 203 10 254 Maximum Static Back Pressure W C I mbar 0 5 1 3 0 5 1 3 0 5 1 3 Maximum Airflow C F M L sec 750 354 Gas Steam 60 Hz 920 434 Gas St...

Page 13: ...29 5 in 749 mm 50 Pound Steam 30 75 in 781 mm 28 75 in 730 mm 28 25 in 717 mm 33 87 in 860 mm 47 in 1194 mm 80 in 2032 mm 38 625 in 981 mm 33 in 838 mm 29 5 in 749 mm 75 Pound Gas and Electric 30 75...

Page 14: ...M414905 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Exhaust Outlet Locations TMB811N A B C Models A B C 50 75 Pound 5 375 in 137 mm 8 in 203 mm 13 375 in 340 mm F75 6 5 in 165 m...

Page 15: ...aundry Systems LLC DO NOT COPY or TRANSMIT Gas Connection Locations TMB812N TMB812N A B Models Diameter A B 50 Pound 1 2 in NPT 15 5 in 394 mm 65 75 in 1670 mm 75 Pound 1 2 in NPT 15 75 in 400 mm 65 7...

Page 16: ...undry Systems LLC DO NOT COPY or TRANSMIT Electrical Connection Locations TMB813N TMB813N GAS AND STEAM ELECTRIC A B B A Models A B Gas and Steam 9 5 in 241 mm 63 5 in 1613 mm Electric 19 in 483 mm 64...

Page 17: ...M414905 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Steam Connection Locations TMB814N TMB814N C A B D Models Diameter A B C D 50 75 Pound 3 4 in NPT 15 25 in 387 mm 72 75 in 1848 m...

Page 18: ...al building codes water supply regulations electrical wiring regulations and any other relevant statutory regulations Due to varied requirements applicable local codes should be thoroughly understood...

Page 19: ...earance for servicing and operation refer to Figure 1 Figure 1 WARNING To reduce the risk of serious injury install lockable door s to prevent public access to rear of tumblers W055 TMB2131N NOTE Shad...

Page 20: ...ing legs with nuts previously installed NOTE The front of the tumbler should be slightly higher than the rear approximately 0 125 inch 3 18 mm This will prevent the clothes while tumbling from wearing...

Page 21: ...ertical trunnion channels 12 Remove the junction contactor box Refer to Figure 4 13 Remove the exhaust thimble 14 The gas supply line may require removal if it extends past the rear panel If so discon...

Page 22: ...inge assembly securely to prevent it from dropping once side screws are removed from door hinge lug Figure 6 WARNING To reduce the risk of electric shock fire explosion serious injury or death Disconn...

Page 23: ...button toward center of machine Reinstall plug in switch s previous location Refer to Figure 7 Figure 7 7 Cut wire ties along right side of machine to remove door switch harness from lint panel switc...

Page 24: ...screws and guide lugs 13 Adjust door catch if necessary to allow 7 15 pounds pull 0 48 1 03 bar at center of handle 14 Reinstall control assembly using mounting screws 15 Reinstall control panel and l...

Page 25: ...rom the gas lines To reset open and close the loading door and restart tumbler If lockout condition persists check that the manual gas shut off valve is in the ON position and that the gas service is...

Page 26: ...etroleum L P Gas not regulated no governor Machines configured for Natural Gas regulator governor may be converted to L P Gas not regulated no governor with block open kit Part No M400763 Serial plate...

Page 27: ...075 3 7 3 6 2 3 M401000 M401014 L P Gas B P 30 No Governor 050 075 2 1 2 0 2 3 M401003 M400999 B P 50 28 5 050 075 2 1 2 0 2 3 M401003 M400999 NL Natural Gas L 25 12 6 050 075 3 7 3 6 2 3 M401000 M40...

Page 28: ...ith machine and apply it to the serial plate over the ADJUSTED FOR ______ GAS ______ information 5 Commission tumbler for use Figure 11 Specific Conversion Procedures How to Convert Gas Valve from Reg...

Page 29: ...er to Figure 12 3 Install the new correct burner orifice s Refer to Figure 13 and Table 1 Torque each to 9 10 Nm 4 Reinstall spud holder assembly to gas valve making certain burner orifice s are in li...

Page 30: ...ug from pressure tap 3 Connect a U tube manometer or similar pressure gauge to the burner orifice manifold pressure tap 4 Start tumbler and note pressure once flame is burning Remove regulator cap and...

Page 31: ...ints do not permit the accumulation of lint DO NOT use plastic or thin foil flexible ducts Use exhaust ducts made of sheet metal or other noncombustible material Use duct tape or pop rivets on all sea...

Page 32: ...ized according to Figure 16 and Figure 17 This illustration indicates minimum diameters and should be increased if the collector length exceeds 14 feet 4 3 m and two 90 elbows The diameter of a round...

Page 33: ...t be sized per local codes NOTE Inside of duct must be smooth Do not use sheet metal screws to join sections Consult your local building code for regulations which may also apply TMB2103N 1 Removable...

Page 34: ...L K J I H G F E D C B A 3 1 2 ONE MANIFOLD ASSEMBLY Duct Station 50 75 Pound F75 8 in 203 mm Duct 10 in 254 mm Duct A 8 in 203 mm 10 in 254 mm B 12 in 305 mm 15 in 381 mm C 15 in 381 mm 18 in 457 mm...

Page 35: ...K J I CONTINUE TO A CONTINUE TO A TWO MANIFOLD ASSEMBLIES Duct Station 50 75 Pound F75 8 in 203 mm Duct 10 in 254 mm Duct A 13 in 330 mm 15 in 381 mm B 17 in 432 mm 22 in 559 mm C 18 in 457 mm 26 in...

Page 36: ...e gas service line to each tumbler Refer to Figure 18 Sediment traps Shut off valves Supply pressure taps It is important that equal pressure be maintained at all tumbler gas connections This can be d...

Page 37: ...these steps until burner ignites Use pipe compound resistant to actions of L P gas on all pipe threads Figure 18 WARNING Check all pipe connections internal and external for gas leaks using a non cor...

Page 38: ...r each 6 19 ft 5 8 m 75 pound tumblers 165 000 Btu hr each F75 pound tumblers 215 000 Btu hr each SAMPLE CALCULATIONS Equivalent length Total length of main gas supply pipe to the far end of the tumbl...

Page 39: ...40 1 25 40 1 25 31 75 1 25 31 75 1 5 38 10 1 5 38 10 2 50 80 2 50 80 2 50 80 2 50 80 2 50 80 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 3 76 20 3 76 20 3 76 20 3 76 20 3 76...

Page 40: ...M401003 91 200 8001 10 000 2441 3050 47 0 0785 2 0 M400999 81 600 75 Pound Natural Gas 2001 4000 610 1220 29 0 1360 3 4 3 M400997 151 800 4001 8000 1221 2440 30 0 1285 3 3 M401021 138 600 8001 10 000...

Page 41: ...el NOTE Activation of the emergency stop switch stops all machine control circuit functions but DOES NOT remove all electrical power from machine WARNING To reduce the risk of electric shock fire expl...

Page 42: ...on CE Gas or Steam Non CE Electric CE Gas or Steam CE Electric F U S E FUSE F U S E L1 L2 L3 F T1 T2 T3 Z Y X W V U F R Z Y X W V U F R F U S E FUSE F U S E TMB1274N Ground Screw Terminal Block Juncti...

Page 43: ...ads to the disconnect switch or circuit breaker Connect the wire leads to the appropriate labeled terminal on the terminal block The ground wire must be connected to the ground connection as shown in...

Page 44: ...re 21 T224S TMB2017N 1 Electrical Service Gas and Steam Models 6 Ground Screw Gas and Steam Models Only 2 Electrical Service Electric Models 7 Ground Buss Bar 3 Accessory Box 8 Contactor Box 4 Ground...

Page 45: ...the rear of the tumbler sign and date conversion label to document the conversion Ferrite Ring Installation Gas and Steam OPL Control Models Only The ferrite ring provided in the literature packet mus...

Page 46: ...re failure of the motor s 7 Serial Plate Rating Terminal Block Connections Required Serial Plate Amps Recommended Circuit Nonreversing Reversing Breaker Rating Wire Size AWG mm2 120V 60Hz 1ph L1 Neutr...

Page 47: ...Wire Size AWG mm2 120V 60Hz 1ph L1 Neutral and ground 13 8 N A 20A 1 pole 12 3 31 200 208V 60Hz 1ph L1 Neutral and ground 7 6 N A 15A 1 pole 14 2 08 200 208 240V 60Hz 1ph L1 L2 and ground 7 6 N A 15A...

Page 48: ...ed to its own individual branch circuit breaker not fuses to avoid the possibility of single phasing and causing premature failure of the motor s Serial Plate Rating Terminal Block Connections Require...

Page 49: ...ll a bypass trap to drain condensate from the low point in the steam header to the return In both steam supply and steam return line it is recommended that each have a pipe union and shut off valve Th...

Page 50: ...e to each steam trap 5 Connect to the condensate return lines 6 For steam solenoid valve wiring connections refer to Wiring Diagram supplied with tumbler Thermal Oil Prep It is the responsibility of t...

Page 51: ...ws 1 Supply 8 18 in 457 mm Drop 2 12 in 305 mm Riser 9 Solenoid Valve Supplied with machine 3 Shut Off Valve 10 Steam Bonnet 4 Condensate Return Line from Supply Line 11 Flexible Line 5 Return 12 Unio...

Page 52: ...ge the dry time on the tumbler combinations of dipswitches can be set on the control There are eight dipswitches on the tumbler control The first six switches are used to program the amount of additio...

Page 53: ...N OFF OFF OFF 9 OFF OFF OFF ON OFF OFF 10 ON OFF OFF ON OFF OFF 11 OFF ON OFF ON OFF OFF 12 ON ON OFF ON OFF OFF 13 OFF OFF ON ON OFF OFF 14 ON OFF ON ON OFF OFF 15 OFF ON ON ON OFF OFF 16 ON ON ON ON...

Page 54: ...F ON OFF ON OFF ON 44 ON ON OFF ON OFF ON 45 OFF OFF ON ON OFF ON 46 ON OFF ON ON OFF ON 47 OFF ON ON ON OFF ON 48 ON ON ON ON OFF ON 49 OFF OFF OFF OFF ON ON 50 ON OFF OFF OFF ON ON 51 OFF ON OFF OFF...

Page 55: ...tch clears the ratchet tooth Installation of New Timing Cam 1 Insert drive fork into timing cam with wide prong in wide hole of cam 2 Position timing cam and drive fork over the timer shaft aligning t...

Page 56: ...ame pattern that flares to the right and left indicates no air is flowing through the tumbler Correct air and gas mixture is indicated if the flame pattern is primarily blue with small yellow tips and...

Page 57: ...person opening lint panel in front and another adjusting the counterweight in the rear of tumbler 2 Temporarily tape down the lint panel safety switch located behind the upper right corner of the lin...

Page 58: ...ystems LLC DO NOT COPY or TRANSMIT Figure 26 T041I 1 Airflow Switch 6 Switch Lever 2 Mounting Bracket 7 Spring Clip 3 Rear Panel of Tumbler 8 Counterweight 4 Switch Mounting Screws 9 Disc 5 Screw 10 V...

Page 59: ...roper belt tension is reached then retighten idler housing bolts 4 Replace the guard on rear of tumbler Reversing Models Refer to Figure 29 Proper tension is when the drive belt can be depressed appro...

Page 60: ...yright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 28 TMB816N 1 Poly V Belt Self Adjusting 4 Drive V Belt 2 Idler Housing Bolts 2 5 Idler Housing Assembly 3 Adjusting Bolt TMB816N NONR...

Page 61: ...undry Systems LLC DO NOT COPY or TRANSMIT Figure 29 TMB817N 1 Locking Bolt 5 Guide Rail 2 Adjusting Nut 6 Idler Housing Bolts 2 3 Adjusting Screw 7 Adjusting Bolt Not shown 4 Cylinder Belts 8 Drive Be...

Page 62: ...removed from service perform the following steps where applicable Turn off electrical supply external to machine Turn off electrical disconnect on machine Turn off gas supply external to machine Turn...

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