Spearhead Rollicut 500 Handbook Download Page 32 | Manualshive

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Spearhead Rollicut

500 & 600

32

Transmission Covers

On the top of each of the mowing bodies there are two covers, these are to guard the
operator from the moving parts inside and also to keep grass and debris away from
the transmission. These covers will need to be removed to check belt tension or to
replace a belt.

.

Belt Tensioners

Replacing a Belt

COVERS

COVERS

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Summary of Contents for Rollicut 500

Page 1: ...Spearhead Rollicut 500 600 1 Rollicut 500 600 Rotary Mower Edition 1 0 January 2015 Part No 8999092...

Page 2: ...d by the selling dealer to verify that your machine has been registered with Spearhead Machinery Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibi...

Page 3: ...is warranty does not apply to any expendable items such as blades flails bushes belts flap kits skids shields guards wear pads or pneumatic tyres 1 05 Temporary repairs and consequential loss i e oil...

Page 4: ...forth herein and implied warranties with respect to the goods including but not limited to merchantability and fitness for a particular purpose 3 02 The manufacturer makes no warranty as to the desig...

Page 5: ...2007 Safety of Machinery Risk Assessment Part 1 Principles Part 2 Practical Guide and Examples of Methods BS EN ISO 12100 1 2010 Safety of Machinery Part 1 Basic Terminology and Methodology Part 2 Te...

Page 6: ...19 Lights 20 Transport Release Rope 21 Uncoupling Machine 24 Before Operating Machine 27 Daily Checks 27 Lifting and Lowering the Machine 27 Starting the Machine for the First Time 27 Cutting Height...

Page 7: ...r cab always ensure that all the rotary body are firmly on the ground no weight is on the machines hydraulics and the rotors has stopped spinning Check that all guards are properly fitted check there...

Page 8: ...Handbook and are familiar with the controls Never use a machine that is poorly maintained or has guards that are damaged or missing Never allow an inexperienced person to operate without supervision N...

Page 9: ...flails Part No 8770360 Warning Shut off engine and remove key before performing maintenance or repair work Part No 8770358 Warning Carefully read operator s manual before handling this machine Observ...

Page 10: ...Spearhead Rollicut 500 600 10 Safety Decal Location B E F B E F B E F D G A C H...

Page 11: ...ree to float up and down independently they are also able to pivot to follow the ground contours The three bodies are raised into transport position by independent hydraulic rams either controlled fro...

Page 12: ...Spearhead Rollicut 500 600 12 Machine Specification...

Page 13: ...port especially for a machine which is used between several sites Roller Scrapers we offer an option of wire rope roller scrapers which help remove cut grass and soil from the rollers Electric control...

Page 14: ...r Tractor Requirements Spearhead recommended 70 80HP tractor for the Rollicut 500 80 90HP tractor for the Rollicut 600 Fixed clevis drawbar minimum height 17 430mm at maximum extension 14 355mm PTO mu...

Page 15: ...ion so they do not contact the PTO shaft or drawbar when turning Before coupling to the tractor it is important to check that the tractor draw bar is out at its longest setting which will give the tig...

Page 16: ...r is adjustable to set both the height and length of the hitch The drawbar length may need to be lengthened if wide turf tyres are fitted to the tractor To adjust the drawbar remove the two bolts and...

Page 17: ...tubes without bottoming at the shortest operation position To check first connect the mower to the tractor Pull the PTO shafts next to each other in the shortest working position If necessary shorten...

Page 18: ...Pull back on the shaft to check the shaft is securely attached The PTO shaft is fitted with a non rotating safety guard It should be secured to the machine and tractor with the two retaining chains p...

Page 19: ...Spearhead Rollicut 500 600 19 Storage Jack The jack can be stored when not in use in the tool box at the front of the machine...

Page 20: ...Rollicut 500 600 20 Lights The lights are connected to the tractor with a 7 pin plug When the lights are connected they should be checked to make sure all functions work correctly before road work is...

Page 21: ...tractor cab in a location where it is able to be pulled whilst operating the auxiliary hydraulic controls Ensure that the rope stays away from the input shaft and any other moving parts It must also b...

Page 22: ...rhead Rollicut 500 600 22 OPERATOR PULLING ROPES TO RELEASE THE TRANSPORT LOCKS AS THE OPERATOR PULLS THE ROPES TO RELEASE THE TRANSPORT LOCKS THEY ALSO NEED TO PRESSURISE THE WING AND REAR BODY LIFT...

Page 23: ...LIFT HOOK CLEAR OF LOCKING BAR ON WING ARM PRESSURISE LIFT RAM AND PULL ROPE TO LIFT HOOK CLEAR OF LOCKING BAR ON WING ARM ONCE HOOK IS CLEAR OPERATE SPOOL LEVER TO LOWER WINGS ONCE THE LOCKING BAR IS...

Page 24: ...chine park the machine on level ground either with wings in transport position or lowered to the ground If in transport position ensure that the transport lock are taking the weight of the wings Stop...

Page 25: ...Spearhead Rollicut 500 600 25 Unplug the lights hydraulic pipes and remove the transport release rope from cab Disconnect the input PTO shaft and place on the PTO stand PTO STAND...

Page 26: ...ut 500 600 26 Fit the jack and slightly raise the mowers towing eye off the tractor drawbar Remove the drawbar pin and check there is nothing connected between the tractor and mower before pulling the...

Page 27: ...ear body first pressurise the hydraulic spool to raise the body slightly then pull the transport release catch rope When holding the rope tight move the hydraulic leaver to lower the body Make sure th...

Page 28: ...safe as the blades are all enclosed To adjust the cutting height of the machine first the locking nut A must be loosened there are 4 of the locking bolts one on each corner To then adjust the height...

Page 29: ...sh is determined by the forward speed i e a slow speed will produce a high quality of cut whereas faster forward speeds are used when high output is first priority When in work always ensure the hydra...

Page 30: ...ength terrain moisture Depending on conditions ground speed can vary from very slow to 20Kph depending on ground conditions and terrain Always slow down when mowing over rough ground and close to obst...

Page 31: ...ng parts of the machine have stopped turning Never attempt any repairs maintenance service or any other work with the machine held on the tractor hydraulics alone Always fully lower to the ground or s...

Page 32: ...ng bodies there are two covers these are to guard the operator from the moving parts inside and also to keep grass and debris away from the transmission These covers will need to be removed to check b...

Page 33: ...n mounted onto the underside of the rotor spindle The blades can be removed with only one spanner tool due to the bolt being located into the blade carrier by a square location shoulder WARNING Genuin...

Page 34: ...nd weathering Replace all damaged components and all shielding removed during maintenance Do not use PTO adaptors with CV drivelines Replace special Taper Pin Bolts only with genuine OEM parts periodi...

Page 35: ...y so should only need additional grease as the grease is used during operation To grease the spindles on each body there are a bank of 3 grease nipples at the rear of the body on the top face The posi...

Page 36: ...ut 500 600 36 WARNING It is imperative the grub screws are checked on the pulley taper locks fitted to the output shaft of the gearboxes and the top shaft on the spindles once bedded in loctite glue m...

Page 37: ...ditional grease as the grease is used during operation There are grease nipples located in the end skids of each body which are used to grease the roller bearings WARNING It is imperative the grub scr...

Page 38: ...Spearhead Rollicut 500 600 38 Gearbox Before first use check gearbox oil level thereafter check every 8 hours...

Page 39: ...inspect gearbox seals If oil is leaking replace immediately It is your responsibility to maintain a long and reliable working life Check that gearbox bolts are fully tightened 85 Nm Max WARNING Check...

Page 40: ...Spearhead Rollicut 500 600 40 Tyres and Wheels Check wheel nuts for tightness 140Nm Tyre pressures Turf Tyres 39psi max Road Tyres 60psi...

Page 41: ...ng or belt components If debris gathers around these parts remove it by brushing or low pressure compressed air Always grease the mower before washing and avoid directing hoses at bearing components e...

Page 42: ...Weekly Grease driveshaft tubes Check driveshaft joints for wear Check drive belt condition Check all mower deck pivots Check wheel stud nuts for tighness Monthly Check road wheel bearings Check condit...

Page 43: ...in bearing See rotor vibration Remove wire string Grease bearings to schedule Expel water with grease Rotor Vibration Flails broken or missing Bearigs worn or damaged Rotor damaged bent Build up of de...

Page 44: ...e working The maximum recommended speed is 20MPH 30K Storage of Mower At the end of the season before storing thoroughly wash the machine off removing all traces of grass and dirt Great care must be t...

Page 45: ...Spearhead Rollicut 500 600 45...

Page 46: ...head Rollicut 500 600 46 Spearhead Machinery Limited Green View Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery...

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