Spearhead 8999070 Handbook & Parts Manual Download Page 47

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Spearhead AGRICUT

240 Offset

77.745.32 – GEARBOX, PTO & GUARDS ASSEMBLY – AGRICUT

240 OFFSET

REF. PART No.

DESCRIPTION

QTY.

05.264.01

SETSCREW M8 X 20MM PLATED

05.264.22 SETSCREW M12 X 25MM PLATED

05.264.36 SETSCREW M16 X 45MM PLATED

05.281.01

FLAT WASHER 8MM PLATED

05.282.01

SPRING WASHER 8MM PLATED

05.282.03 SPRING WASHER 12MM PLATED

05.286.04

NUT M16 PLATED

08.548.14

PTO GUARD

08.548.15

GUARD - COVER

08.548.16

PTO SHAFT W/FLEX GUARD

08.548.17

PTO GUARD RING

21040.03

PTO SHAFT T50 SHEAR B&

O/RUN

48262.04

GEARBOX TEE

48262.05

GEARBOX 90 DEGREE

48262.06

GEARBOX TEE

48779.01

GUARD - COVER

48779.02

GUARD - COVER

Summary of Contents for 8999070

Page 1: ...Spearhead AGRICUT 240 Offset 1 AGRICUT 240 Offset Edition 2 0 February 2016 Part No 8999070...

Page 2: ...ed by the selling dealer to verify that your machine has been registered with Spearhead Machinery Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsib...

Page 3: ...his warranty does not apply to any expendable items such as blades flails bushes belts flap kits skids shields guards wear pads or pneumatic tyres 1 05 Temporary repairs and consequential loss i e oil...

Page 4: ...t forth herein and implied warranties with respect to the goods including but not limited to merchantability and fitness for a particular purpose 3 02 The manufacturer makes no warranty as to the desi...

Page 5: ...1 2007 Safety of Machinery Risk Assessment Part 1 Principles Part 2 Practical Guide and Examples of Methods BS EN ISO 12100 1 2010 Safety of Machinery Part 1 Basic Terminology and Methodology Part 2 T...

Page 6: ...24 Preparing the Machine for Work 26 Running Up the Machine 28 Machine Operation 29 Cleaning the Machine 32 Maintenance 33 Lubricants 41 Torque Settings 41 Trouble Shooting Guide 42 Ordering Parts 43...

Page 7: ...40 Offset model is a fully offset machine for working directly to the side of the tractor and features a cutting width of 8 Agricut 240 Offset machines are equipped with twin rotors that rotate in opp...

Page 8: ...ble cutting height o Floatation system Specifications Description Agricut 240 Offset Model Cutting Width 2400mm Deck Width 2679mm Overall Width In transport mode 1856mm Overall Width In work mode 4366...

Page 9: ...re in good working condition o Mower sections or wings are running close to and parallel to the ground without exposed blades o Passersby are outside the existing thrown object zone o All areas have b...

Page 10: ...lt Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor Before leaving the tractor seat...

Page 11: ...ious injury can result from failure to maintain this machine in good working order Never leave the machine in the raised transport position the machine could fail inadvertently and cause injury or dea...

Page 12: ...at hearing protection be worn at all times when the noise level experienced in the operator s position exceeds 80db Noise in excess of 85db on a long term basis can cause permanent total hearing loss...

Page 13: ...and Keep Out Zone Keep out of the way of moving components of the tractor and the machine at all times whilst in operation Result in serious injury or even death may occur unless care is taken Bystand...

Page 14: ...f limbs under covered rotating parts Do not reach or probe under the machine when it is driven by the tractor Raised Wing Danger Danger from rotating blades and flying objects whilst the machine is in...

Page 15: ...he machine Machine Lifting Points When lifting the machine with other than approved tractor attachment points use the marked lifting points for safe and balanced lifting Input PTO Speed The rated PTO...

Page 16: ...AGRICUT 240 Offset 16 Blade Rotation Anticlockwise Blade on the machine rotates anticlockwise Timing Blades It is important to time the blades perpendicular to each other to allow for correct machine...

Page 17: ...functions and manoeuvrability An incorrect ratio between tractor and machine can be dangerous All Other Yellow White Decals Agricut 240 Offset Model Agricut 240 Offset machines are connected to the t...

Page 18: ...ns of which are indicated in the illustration above Ensure the machine is evenly balanced before attempting to raise the machine and keep all bystanders at a safe distance from the raised load Remove...

Page 19: ...fety instructions could result in serious injuries to either yourself or others Therefore when connecting the machine and the tractor you should Make sure the tractor cannot roll Make sure that the tr...

Page 20: ...tractor apply the parking brake and remove the starter key Attach the lower link arms to the machine using CAT II pins supplied and secure with lock pins Attach the tractor top link to the single hol...

Page 21: ...e NOTE On initial installation the PTO shaft length may need adjusting to suit refer to PTO driveshaft installation page for details of this procedure Connect the hydraulic hose fittings to the tracto...

Page 22: ...out the need to shorten proving it allows for a minimum 150mm 6 overlap when fitted If the shaft is longer subtract the required shaft length plus an additional 75mm 3 the resulting figure is the exce...

Page 23: ...ven when it is disconnected there are moveable components on the machine that can risk injury Machine Storage At the end of the season the machine should be readied for winter storage The storage loca...

Page 24: ...sure tractor manoeuvrability is not adversely affected by any attached machinery the steering axle of the tractor should be loaded with at least 20 of the tractor s dead weight Carry of passengers on...

Page 25: ...around the machine before you start Be aware of children in the danger area of the machine o Do not exceed 30 km h o Adjust the speed according to road conditions o Avoid sudden sideways movement wit...

Page 26: ...position This gives free flow of oil return to the tractor should an obstacle be encountered Failure to operate without free float return to the tractor may result in serious damage to your machine Wi...

Page 27: ...Latch will automatically lock the swing arm in position when the ram is fully extended At no time should the machine be moved from working to transport position whilst the PTO is engaged or the machin...

Page 28: ...e first time it should be tested to ensure it operates correctly before putting it to work Use the following procedure when running the machine for the first time 1 Lower the machine so the skids are...

Page 29: ...that the top link is attached with its pin in the slotted hole on the headstock to allow better flotation NOTE When turning at headlands lift the machine so the skids just clear the ground This will...

Page 30: ...per can be adjusted to cut at heights from 30mm to 150mm This is achieved by moving the bolt on skids at each side of the machine to the desired height position see photo below Request assistance when...

Page 31: ...ive access to the shear bolt for inspection and replacement o Inspect the machine shaft and work area for possible causes of failure Check that the blades rotate freely and are not fouling on the body...

Page 32: ...will protect you from dirt and oil splashes Insufficient protection of body and face can lead to severe skin and eye injuries Cleaning Agents Some cleaning products contain chemicals that are hazardou...

Page 33: ...ghten if required Maintenance Schedule MACHINE COMPONENT MAINTENANCE INTERVAL Weekly Fortnightly Monthly Annually PTO Shaft Inspect and lubricate refer to manufacturer s manual Centre Gearboxes Check...

Page 34: ...or other serious skin disorders Avoid excessive skin contact with used lubricating oils and always adhere to the health protection precautions o Avoid prolonged and repeated contact with oils particu...

Page 35: ...on the front of the cover and tilting it rearwards on its hinges Gearboxes Mounting Bolts Check the mounting nuts and bolts of all 3 gearboxes at the intervals stated in the maintenance schedule and r...

Page 36: ...e filler plug indicated 1 in the photos until it starts to seep from the level plug orifice replace both plugs securely to complete the task NOTE The primary gearbox can be drained of oil with the gea...

Page 37: ...ntral gearbox o Slide the short driveshaft towards the relevant outer gearbox o Remove the flexible coupling and both driveshaft and store them safely o Lift and support the machine on safety supports...

Page 38: ...pling mounting bolts to the correct torque Repeat with the other drive coupling Refer to Specific Torque Settings chart Ensure that the opposite blade carriers and blades are at 90 to each other after...

Page 39: ...ow o With assistance remove the four nuts and mounting bolts securing the gearbox to the machine o Remove the gearbox Blade Carrier Replacement Replacement is the reverse of removal procedure stated a...

Page 40: ...n opposing pairs to retain rotor balance Replace bushes and blade fixings immediately should excessive signs of wear or damage be detected Ensure that the machine is safely supported using suitable li...

Page 41: ...HD 80W 90 Retinax A Malleus HDX Texaco Geartex EP C 9 W 90 Molytex 2 Molytex EP 2 Way Lubricant OK OK Gearoil GL 5 80W 90 OK Molygrease OK Compound 2 Hydro Hypoid Gearoil 80W 90 Moly D Grease Moly Cha...

Page 42: ...tacle encountered Inspect ground for stones stumps etc before replacing with the correct grade of bolt Excessive vibration Broken or missing blade Check blades and replace with new if necessary Excess...

Page 43: ...rt Number and quantity Description Serial number of machine Delivery instructions e g next day Delivery is normally via carrier direct to your dealer Services there are currently available are Next Da...

Page 44: ...PART No DESCRIPTION QTY 1 05 953 03 GREASE NIPPLE M10 2 2 08 297 01 BUSH PLASTIC 60 X 50 X 50 2 3 08 297 02 BUSH PLASTIC 47 X 40 X 40 2 4 30 070 62 NUT THIN M24 Z P 4 5 48774 03 ARM 2400 1 6 48774 10...

Page 45: ...6 86 PIN DIA 40 246 LONG 1 4 05 264 04 SETSCREW M8 X 35MM PLATED 2 5 05 287 01 SELF LOCKING NUT M8 PLATED 2 6 05 287 02 SELF LOCKING NUT M10 PLATED 2 7 05 292 11 BOLT M10 X 80MM PLATED 1 8 05 292 12 B...

Page 46: ...0 Offset 46 77 745 38 SKID ASSEMBLY AGRICUT 240 OFFSET REF PART No DESCRIPTION QTY 3 05 282 03 SPRING WASHER 12MM PLATED 8 4 05 286 03 NUT M12 PLATED 8 6 48763 03 SKID 2400 2700 2 7 05 264 23 SETSCREW...

Page 47: ...05 281 01 FLAT WASHER 8MM PLATED 18 5 05 282 01 SPRING WASHER 8MM PLATED 18 6 05 282 03 SPRING WASHER 12MM PLATED 4 8 05 286 04 NUT M16 PLATED 8 9 08 548 14 PTO GUARD 2 10 08 548 15 GUARD COVER 1 11 0...

Page 48: ...OFFSET REF PART No DESCRIPTION QTY 1 05 281 03 FLAT WASHER 12MM PLATED 6 2 05 287 03 SELF LOCKING NUT M12 PLATED 7 3 05 291 30 BOLT M12 X 75MM PLATED 1 4 05 292 21 BOLT M12 X 80MM PLATED 6 5 1096287 C...

Page 49: ...F PART No DESCRIPTION QTY 1 05 281 04 FLAT WASHER 16MM PLATED 4 2 05 287 04 SELF LOCKING NUT M16 PLATED 12 3 05 291 36 BOLT M16 X 55 PLATED 12 4 47050 05 TOPPER BLADE LH 2 5 47050 06 TOPPER BLADE RH 2...

Page 50: ...UT 240 Offset 50 77 745 35 HOSE KIT AGRICUT 240 OFFSET REF PART No DESCRIPTION QTY 1 10 003 30 HOSE 3 8 BSP STXST S SEAL 2000 2 2 10 004 06 HOSE 3 8 BSP STX90 S SEAL 300 1 3 10 004 08 HOSE 3 8 BSP STX...

Page 51: ...P X BSP 2 2 05 124 01 ADAPTOR 3 8 BSP X 3 8 BSP 6 3 05 146 01 Q R COUPLING BSP MALE 2 4 05 264 07 SETSCREW M8 X 50MM PLATED 2 5 05 282 01 SPRING WASHER 8MM PLATED 2 6 05 290 04 BONDED SEAL 3 8 BSP 6 7...

Page 52: ...M10 PLATED 1 4 05 287 03 SELF LOCKING NUT M12 PLATED 1 5 05 292 11 BOLT M10 X 80MM PLATED 1 6 05 969 02 SELF TAP SCREW No 14 3 4 HEX HD 2 7 46125 01 PIN CAT 2 TOP LINK 3 8 46505 01 LITERATURE HOLDER P...

Page 53: ...7 SHIPPING KIT AGRICUT 240 OFFSET REF PART No DESCRIPTION QTY 1 05 264 24 SETSCREW M12 X 35MM PLATED 8 2 05 281 03 FLAT WASHER 12MM PLATED 8 3 05 282 03 SPRING WASHER 12MM PLATED 8 4 05 286 03 NUT M12...

Page 54: ...ED 540 ACW 1 3 09 821 23 DECAL PINCH POINT 1 4 09 821 29 COMBINED EURODECAL FOR 1 5 09 821 30 COMBINED EURODECAL UNBLOCK 1 6 09 821 34 DECALS EURO DECAL MINIATURISE 1 8 09 821 51 DECAL BLADE ANGLE 1 9...

Page 55: ...ETING DECAL KIT AGRICUT 240 OFFSET REF PART No DESCRIPTION QTY 1 8770486 AGRICUT 240 OS DECAL 1 2 8770373 SPEARHEAD 615mm LONG 2 3 8770330 SERIAL NUMBER PLATE 1 4 7103230 1 8 POP RIVET BI 4 5 D138 DEC...

Page 56: ...Spearhead AGRICUT 240 Offset 56 Notes...

Page 57: ...Spearhead AGRICUT 240 Offset 57...

Page 58: ...earhead AGRICUT 240 Offset 58 Spearhead Machinery Green View Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery co...

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