SPE DFG460-4 Operating Manual Download Page 3

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DFG460-4

Operating Manual

INDEX

Page No

Starting Work

DFG460 Tooling

Maintenance

Safety

Spare Parts Breakdowns

6-7

Main Gearbox Assembly

8-9

Main Drive Assembly

10-11

Pivot Frame Assembly

12-13

Axle Frame Assembly

14-15

Adjustable Strut Assembly

16-17

Handle Assembly

18-19

Drive Gear Assembly

20-21

Intermediate Gear Assembly

22-23

Driven Gear Assembly

Electrical Components

Specification Sheet

Warranty

Declaration of Conformity

Conditions of Sale

Summary of Contents for DFG460-4

Page 1: ...and is only to be used as a guideline The SPE machines are manufactured and covered by SPE design registrations granted and pending SPE International Ltd reserves the right to alter the equipment design and specification as required without notice The SPE product range is subject to amendment and improvement as a result of on going research Honeyholes Lane Dunholme Lincoln LN2 3SU England Tel 44 0...

Page 2: ...perator The safety regulations must be followed at all times Service of electrical components should be carried out by authorised personnel WARNING Failure to follow these instructions may result in serious personal injury or death SPE disclaims all responsibility for damage to persons or objects arising as a consequence of incorrect handling of the machine and failure to inspect the machine for d...

Page 3: ...x Assembly 8 9 Main Drive Assembly 10 11 Pivot Frame Assembly 12 13 Axle Frame Assembly 14 15 Adjustable Strut Assembly 16 17 Handle Assembly 18 19 Drive Gear Assembly 20 21 Intermediate Gear Assembly 22 23 Driven Gear Assembly 24 Electrical Components 25 Specification Sheet 26 Warranty 27 Declaration of Conformity 28 Conditions of Sale ...

Page 4: ...ition The red light will illuminate on the electric panel 6 Turn on the vacuum 7 Ensure that the emergency stop button is out by turning clockwise 8 Turn the speed control knob on top of the electrical panel to a low speed setting 9 Press the green button on top of the electrical panel The green light will illuminate and the inverter will power up There may be a delay of 2 3 seconds before the ele...

Page 5: ... resin tool holders part no 5495 x9 with the Velcro backing that will accept most standard 60mm diameter Velcro backed resin tools 1 Disconnect the machine from the power supply 2 Tip the DFG460 backwards onto the operator handle the machine must be secured and supported 3 Fit the resin tool holders into the drive plates by locating the dovetail on the back of the tool holder into the chamfered sl...

Page 6: ...gs that support the drive plates should be checked on a weekly basis the couplings should be firm without excessive movement The planetary gear case is sealed and should not require any maintenance the internal gears are lubricated with Lithium EPO grease All components should be checked daily for tightness All plugs sockets and electrical leads should be checked for condition and damage Periodica...

Page 7: ...ds until the grinding plates have stopped rotating and the machine has been isolated at the main supply Noise and vibration will occur at various levels dependent on the grinding attachments and work being completed It is recommended that tests are taken on site to provide the operator with accurate information on using the equipment within the guidelines laid down by the Health Safety Executive N...

Page 8: ...DFG460 4 Operating Manual 5 ...

Page 9: ...DFG 460 0068 1 Page 22 23 5 1 5525 Main Hub 6 1 5505 Upper Gear Ring 7 1 5506 Lower Gear Ring 8 1 5507 Lower Gear Plate 9 1 7424 Lip Seal 10 6 BOLT246 M8 x 16 Cap HD Skt Screw 11 6 WASHER004 M8 Flat Washer 12 6 WASHER024 M8 Spring Washer 13 6 BOLT226 M6 x 45 Cap HD Skt Screw 14 12 BOLT225 M6 x 40 Cap HD Skt Screw 15 6 BOLT224 M6 x 12 Cap HD Skt Screw 16 18 NUT043 M6 Nyloc Nut 17 24 WASHER003 M6 Fl...

Page 10: ... 5 1 6058 Electric Motor 6 1 5512 Dust Skirt 2 7331 Dust Skirt Spring 7 1 5503 Cowl 8 1 SPCG LNM20 Cable Gland 9 1 SP210 409 16A 4Pin Trailing Plug 10 1 7520 2 5mm Armoured Cable 11 2 BOLT094 M16 x 45 Set Screw 12 2 WASHER008 M16 Flat Washer 13 4 BOLT082 M12 x 40 Set Screw 14 1 BOLT282 M12 x 30 Cap HD Skt Screw 15 4 WASHER006 M12 Flat Washer 16 4 BOLT263 M10 x 30 Cap HD Skt Screw 9 ...

Page 11: ...al PIVOT FRAME ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION 1 1 5501 Frame 2 1 5540 Frame Lock Washer 3 1 5508 Cover Plate 4 3 5515 Thumb Screw 5 2 BOLT064 M10 x 40 Set Screw 6 1 BOLT062 M10 x 30 Set Screw 7 2 NUT005 M10 Nut 11 ...

Page 12: ...anual AXLE FRAME ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION 1 1 5541 Axle Assembly 2 14 WASHER009 M20 Flat Washer 3 2 2013 Rear Wheel 4 1 5031 Oilite Bush 5 2 BOLT042 M8 x 20 Set Screw 6 2 WASHER053 M8 x 40 Repair Washer 13 ...

Page 13: ...M QTY PART NUMBER DESCRIPTION 1 1 5509 Height Rod 2 1 5510 Hose Y Piece 3 1 5518 Height Screw 4 1 9122 Yoke Clevis Pin 5 1 5519 Handwheel 6 2 BOLT227 M6 x 16 Cap HD Skt Screw 7 2 NUT043 M6 Nyloc Nut 8 2 WASHER003 M6 Flat Washer 9 1 BOLT302 M6 Grub Screw 15 ...

Page 14: ...in 2 1 5502 Handle Assembly 3 2 5516 Handle Clamp 4 2 5516 Handle Clamp 5 1 5517 Handle Bar 6 1 9134 Bearing 7 2 9104 Hand Grip 8 2 TI 011 Tube End 9 4 BOLT045 M8 x 35 Set Screw 10 2 BOLT043 M8 x 25 Set Screw 11 4 BOLT042 M8 x 20 Set Screw 12 2 NUT044 M8 Nyloc Nut 13 12 WASHER004 M8 Flat Washer 17 ...

Page 15: ...FG460 4 Operating Manual DRIVE GEAR ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION 1 1 5524 Drive Gear 2 1 5521 Bearing Housing 3 1 5523 Bearing Spacer 4 2 5522 Bearing 5 4 BOLT244 M8 x 35 Cap HD Skt Screw 19 ...

Page 16: ...nual INTERMEDIATE GEAR ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION 1 3 5536 Idler Gear 2 3 5534 Idler Post 3 3 NUT046 M13 Nyloc Nut 4 3 WASHER006 M12 Flat Washer 5 3 5535 Bearing 6 3 5537 Circlip Gear 7 3 5538 Circlip Post 21 ...

Page 17: ...27 Bearing Spacer 3 3 5528 Driven Shaft 4 3 5529 Driven Gear 5 3 9113A Key 6 3 5533 Tool Drive Plate 7 3 5531 Driven Plate 8 6 2213 Bearing 9 3 5530 Circlip 10 9 5532 Rubber Coupling 11 9 BOLT227 M8 x 16 Cap HD Skt Screw 12 9 BOLT145 M8 x 12 Csk Skt Screw 13 9 NUT044 M8 Nyloc Nut 14 9 WASHER004 M8 Flat Washer 23 ...

Page 18: ...cy Stop Button 1 SPZB4BZ102 Stop Switch 1 SPZBY9330 Emergency Stop Legend 1 SPZB4BV4 Panel Lamp 1 SPZB4BV04 Lens 1 SPZB4BVM3 Green LED 1 SPZBE101 N O Contact 1 SPZB4BW333 Green Lens Start Button 1 11124 Speed Control Knob Kit 2 SP541 2931 1 Amp Fuse 2 FUSE ASK1 Fuse End Holder 1 FUSE EW35 Fuse End Stop 1 SP410 409 16Amp 4Pin Panel Socket 4 9245 Rubber Mount 2 SPCG LNM20 Cable Gland 5 7562 2 5mm Ca...

Page 19: ...CATION SHEET Type DFG 460 Electric Part number DFG460 4 Power output 2 2kw Voltage 220v Cycles 50 Head speed r p m 0 231 variable Engine motor speed r p m 0 1420 Machine dimensions mm Length Width Height Weight kg 1040 470 1080 124 25 ...

Page 20: ...h the company Conditions of Sale copy attached Warranty start date As despatch date Model DFG 460 4 Serial no Customer name Customer Address Manufacturer SPE International Ltd Honeyholes Lane Dunholme Lincoln LN2 3SU England telephone 44 0 1673 860709 fax 44 0 1673 861119 Email sales spe int com Web site www spe int com Distributor 26 ...

Page 21: ...our sole responsibility for the supply manufacture of the product Description name DFG 460 Floor Grinder Model type DFG 460 4 to which this declaration relates is in conformity with the following standards and other normative documents following the provisions of Directive 2006 42 EC Brian Jacklin Technical Manager SPE INTERNATIONAL LTD 27 ...

Page 22: ...within surface Preparation equipment 5 5 3 Fair wear and tear of moving parts within the goods 5 6 Except in the case of death or personal injury caused by the Company negligence the Company shall not be liable for any consequential loss or damage whether for loss of profit or otherwise or other claims for consequential compensation 6 Carriage Packing carriage and insurance charges in respect of d...

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