Spartan 758 Water Jet Owner'S Manual Download Page 55

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Page 55

Engine, 758 27HP Kawasaki

75818000

Item # Qty

Part #

Description

75816700

Pump, Fuel Electric Kawasaki

75817300

Tank, Coolant-Kawasaki

75824000

Starter, 27 HP Kawasaki

75824100

Fan, 27 HP Kawasaki

75825100

Shoud, Fan 27 HP

75826000

Radiator, 758 Jet 27 HP

75826500

Air Filter Element Kawa 27 HP

75826600

Outer Foam Element, Kawa 27 HP

Summary of Contents for 758 Water Jet

Page 1: ...nd give the number to the factory when ordering parts Serial Number SP SP SP SP SPART ART ART ART ARTAN AN AN AN AN 758 Water Jet Owner s Manual Spartan Tool L L C 800 435 3866 www spartantool com 758...

Page 2: ...nt in any confined space or area with inadequate ventilation Operate this equipment only when located outdoors or in an open well ventilated area Insurethejethosehasbeenplacedinthepipe minimumof6feets...

Page 3: ...Parts Accessories Section 28 Special Note 28 Electrical Components 29 Wiring Diagrams 29 30 Final Assembly 75800000 31 41 Pump Assembly 75802700 42 44 Wash Down Package 73817300 45 Handgun Lance VNoz...

Page 4: ...Length 120 Trailer Width 57 Trailer Height 48 Hitch 2 Ball Type Class II Tank Capacity 150 Gal Wheels 13 Tires ST175 80 R13 Blackwall Engine Horsepower 27 HP Cylinders 2 Bore Stroke 3 07 x 3 07 Fuel T...

Page 5: ...g hitch jack with caster wheel provided on trailer tongue Low water shut off Pulsation Unloader pressure control 100 of 5 8 water supply hose Foot pedal valve for reel rewind control Powered hose rewi...

Page 6: ...blockagesinliquidmanuresystem Housing Authorities Anydrains laundrylines garbagechutes clean outsandmanygrease removingapplications Institutions Clean runningdrainsandsewerlinesarea must inhospitals s...

Page 7: ...craters responsibility to torque the hitch Support the hitch and removeverticalsupportsunderframe Hookupjettotruckandpullfromcrate Removepackingmaterials from jet Door and engine keys are packed in a...

Page 8: ...lbs Towing capacity is required Vehicle GCWR Gross Combined Weight Rating Towing capacity GCWR minus vehicle weight minus cargo weight minus passenger weight NOTE GCWR is provided on your vehicle or i...

Page 9: ...elop in the system between the relief valve and hose reel valve or gun valve you will hear intermittent engine surges in bypass as the bypass pressure gradually drops and is built up again by the pump...

Page 10: ...essure and flow through a nozzle Controlled water pressure and flow propels a water jet through the sewer pipe allowing it to remove and wash away the obstruction See Fig 3 Ideally a sewer pipe is cle...

Page 11: ...140 F Ensure that water strainer is clean check daily or as needed Make sure the strainer valve between the tank and the pump is fully open during operations This valve stops tank flow to allow strain...

Page 12: ...Page 12 Operator Controls cont Pulsation Control See Pulsation section of manual Air Blow Out Water Supply Valve Inlet Filter...

Page 13: ...d Turnhighpressurereelsupplyvalve off Hold in red relay button and key start the engine Choke as necessary Allow the engine to warm up at idle for 3 to 5 minutes before putting engine under load Engin...

Page 14: ...mp endatthedownhillside Warning Trailermustbelevelforlowwatershutdowntooperatecorrectly Whentrailerisonanincline withhitchendatthedownhillsideandtankisempty enoughwatercanbeheldinthelowerfrontcorner o...

Page 15: ...Reel Release reel lock Moverewindengagementhandleto engage position Turnpowerswitch on Use panel mounted push button or air foot switch to energize rewind motor Note Turn power switch OFF when rewind...

Page 16: ...on up Refertooperating instructionsonpage22 4 Startturningpulsatorcontrolknob in clockwise Youmaystarttohearaclickingsoundmadebytheinlet valve plate moving back and forth against pulsator valve stem C...

Page 17: ...brication Maintenance Oil Fill Air Cleaner See Periodic Maintenance Chart below For fuel oil and coolant recommendations see page 21 SeeEngineOwner smanualforadditionalinformation PeriodicMaintenance...

Page 18: ...ntire unit daily for water fuel and oil leaks Inspect machine daily for loose or lost nuts bolts etc General Maintenance b a a Clean inlet filter daily b Check battery electrolyte level every week or...

Page 19: ...avier Grease rewind engagement mechanism every 25 hours Oil rewind final drive chain every 50 hours SAE 30 or heavier High Pressure Reel Assembly Pump Fill Changepumpoilafterfirst50hoursofoperation th...

Page 20: ...linecontainingupto10 ethanolbyvolume MTBE MethylTertiaryButylEther Youmayusegasolinecontainingupto15 MTBEbyvolume METHANOL MethylorWoodAlcohol Youmayusegasolinecontainingupto5 methanolby volume as lon...

Page 21: ...ris flow past as the nozzle penetrates a blockage When backed up water flows the line is probably open Continueworkingupthelinetoopenrestrictionsasdesired Nowpullthe working nozzlebackslowly tore clea...

Page 22: ...ines smallerthan6 For safety reasons always operate with 2 people when the pipe entrance is away from the jet location one person should stay near the jet to control the machine operation while the ot...

Page 23: ...s obstructions or tight corners See Fig 8 Fig 7 Fig 8 When Obstruction Are Encountered 1 4 Drain Hose The 1 4 hose and nozzle may be used to clean smaller diameter lines Attach the 1 4 hose to the for...

Page 24: ...other person s To do so may cause serious damage to eyes or other bodily tissue and may even cause death Contents of Kit 1 4 x 50 hose lance assembly 1 4 nozzle hand gun Themobilehosereelisusedforremo...

Page 25: ...ain standing water In Fig 9 the black circles represent water fromthejetterandthewhitecirclesrepresentthewatertobepumped Theventurihas two parts the Venturi Throat which is a restricted section of the...

Page 26: ...Page 26 758 Pump System Malfunction Chart Use SAE 90 Gear Oil...

Page 27: ...ional troubleshooting Low Pressure or Flow Clogged inlet filter Clean inlet filter element Jetting nozzle worn Check for wear in orifice of jetting nozzle replace if necessary Use only approved jettin...

Page 28: ...cription to determine if it is the part you desire Using the part numbers please contact your SpartanTerritory Manager or the factory in Mendota Illinois or online atwww spartantool com ThankYou Speci...

Page 29: ...rt Number Description 44036500 Receptacle Vehicle mounts on vehicle 44055000 Plug Trailer Lights inserted into above receptacle 77731600 Connector Plug Set Other wiring supplies are easily obtained at...

Page 30: ...Page 30 Wiring Diagrams cont...

Page 31: ...42 64 55 126 10 78 96 84 82 100 66 53 107 105 108 124 109 100 125 136 134 141 140 86 118 110 48 153 152 145 27 47 116 127 3 65 87 106 93 95 83 16 63 99 74 89 80 111 28 77 39 79 68 90 135 73 70 32 69 3...

Page 32: ...Page 32 758 Final Assembly cont 90 67 79 39 16 26 24 85 76 73 135 70 81 50 50 49 71 75 69 77 111 23 51 36 17 25 113 18 147 129 14 57 56 151 148 34 123 52 122 96 88 126 33 84 40 133 1 82 9 41 158 152 6...

Page 33: ...Page 33 758 Final Assembly cont 58 96 142 145 67 90 38 100 3 78 99 63 152 151...

Page 34: ...Page 34 758 Final Assembly cont 132 131 13 5 3 125 128 4 94 86 134 119 130 83 155 140 145 35 91 26 151 39 120 50 120 50 121 A A B B...

Page 35: ...Page 35 758 Final Assembly cont 115 141 138 98 65 80 89 107 53 108 100 109 47 10 105 124 64 93 66 43 87 153 13 27 73 90 81 63 99 38 33 152...

Page 36: ...embly cont 156 64 27 9 1 34 66 118 110 14 126 154 55 12 6 125 129 123 52 92 86 138 141 134 102 140 136 22 143 47 36 30 122 80 65 93 94 95 4 128 87 10 97 63 74 51 75 16 73 35 17 23 31 25 50 85 76 26 29...

Page 37: ...Page 37 758 Final Assembly cont SECTION A A 119 14 12 6 125 136 55 154 14 126 SECTION B B 41 40 52 133 33 29 54 37...

Page 38: ...8 18 1 44225800 AIR BULB HOSE ASSEMBLY 19 10 521012 03 SCREW HEX HD 1 4 20 X 3 4 20 1 521400 04 U BOLT 1 X 1 3 4 1 4 20 ZINC 21 7 522132 00 NUT NYLON LOCKING 3 8 16 22 1 585463 01 DECAL BATTERY 23 4 6...

Page 39: ...61 1 75800800 NOZZLE OPEN 758 62 1 75800900 NOZZLE OPEN 758 63 1 75801900 SHIELD HEAT REAR 64 1 75802300 SHEET GAS TANK MOUNT 65 4 75803100 CLAMP MUFFLER 1 1 4 66 1 75805400 ANGLE GAS TANK 67 1 758055...

Page 40: ...TANK 8 GAL GASOLINE 106 1 75871610 CANISTER CHARCOAL 107 1 75871700 WELDMENT GAS TANK 108 2 75871800 STRAP 8 GAL GAS TANK 109 2FT 77705000 PUSH LOK HOSE 110 1 4FT 77710200 HOSE 1 1 4 X 4 SPIRAL SM 111...

Page 41: ...141 20 79838800 NUT FLANGED HEX 5 16 18 142 2 79842100 CLAMP HOSE 3 16 143 4 79842200 CLAMP HOSE 1 2 144 1 79847800 BATTERY DIESEL 875 CCA 145 1 79872000 SADDLE VALVE CLAMP 146 1 79904464 ST EL 90D 1...

Page 42: ...Page 42 758 Pump Assembly 75802700...

Page 43: ...Page 43 758 Pump Assembly 75802700...

Page 44: ...400 Valve Check w Air Valve 17 1 71707300 Elbow 90 Male 1 4 x 1 8 18 4 78700200 Washer Flat M12 20 1 75805100 Valve Pop Off 21 1 75803200 Elbow 90 Street 1 Polypropylene 22 1 75803300 Nipple 1 x 1 1 2...

Page 45: ...4 1 553006 01 LANCE INSULATED GRIP 18 5 1 71126100 NOZZLE VARIABLE 080 6 1 79874400 FITTING WAND ANTI KICKBACK 1 2 3 4 5 6 2 4 1 5 3 Wash Down Accessory Package 73817300 Item Qty Part Description 1 1...

Page 46: ...ewind Motor 26 1 75802500 Weldment Pivot 27 1 75804700 Guard Back Spring 28 1 75806500 Plate Control Box Mounting Item Qty Part Description 29 1 75807200 Knob Rewind Engagement 30 1 75807900 Cover Top...

Page 47: ...Page 47 7 3 9 35 13 42 25 36 16 20 44 56 52 37 27 32 17 53 15 18 55 43 45 10 8 6 19 47 2 22 21 50 46 40 14 12 1 41 48 29 11 28 30 24 26 54 23 39 49 11 15 52 16 Assy Reel High Pressure 758 75805500...

Page 48: ...Page 48 Assembly Chain Guard 75812300 Item Qty Part Description 1 1 75807100 Guard Modified Chain 2 1 75812200 Plate Chain Guard 3 3 44039500 Rivet Pop 1 8 Dia...

Page 49: ...h Pressure Pipe 73807300 Assy Wire Harness Relay 75817800 ITEM QTY PART DESCRIPTION 1 1 75823600 RELAY 2 3 44216100 DISCONNECT 250 FEMALE 16 14 3 3 77733000 WIRE 16 AWG STRANDED WHITE 4 1 42 77733100...

Page 50: ...ROCKET H3525 25 TEETH 4 1 75807600 BLOCK PILLOW 3 4 5 1 75807700 BLOCK PILLOW 5 8 6 1 75808800 ASSEMBLY SPROCKET 5 8 7 1 75809100 BUSHING BRASS 5 6 ID X 1 OD 8 1 75809300 SPRING REWIND 9 1 75811800 PI...

Page 51: ...75804400 WELDMENT UPPER COVER ENCLOSUR 3 1 73817200 DECAL CAUTION READ MANUAL 4 1 75818100 BUMPER RUBBER 758 HOOD ENC 5 2 04725200 ACORN NUT 10 32 ZINC PLATED 6 2 04723100 MACHINE SCREW 10 32 X 5 8 RD...

Page 52: ...Page 52 758 Power Pak 75820200...

Page 53: ...Page 53 758 Power Pak 75820200...

Page 54: ...7738100 Bolt Hex Head 3 8 16 x 1 11 8 00162700 Flat Washer 3 8 12 4 522132 00 Nylock Nut 3 8 16 14 1 75820500 Sheave Drive 15 1 75820600 Sheave Driven 16 1 73810500 Bushing Driven 17 1 75820700 Bushin...

Page 55: ...Pump Fuel Electric Kawasaki 2 1 75817300 Tank Coolant Kawasaki 3 1 75824000 Starter 27 HP Kawasaki 4 1 75824100 Fan 27 HP Kawasaki 5 1 75825100 Shoud Fan 27 HP 6 1 75826000 Radiator 758 Jet 27 HP 7 1...

Page 56: ...Fuse Holder 3 1 79850400 Fuse 15 AMP 4 1 75810500 Wire Assy Fuse Murphy Red 5 1 75818300 Ignition Switch 6 1 75823600 Relay 7 1 75815800 Switch Murphy Shutdown 8 1 75823700 Dust Boot 9 1 75818600 Deca...

Page 57: ...Switch 5 1 532000 01 Switch On Off 6 1 44110500 Rubber Boot 7 1 75809700 Wire Assy Solenoid Breaker 8 1 75809800 Wire Assy Breaker Toggle 9 1 75809900 Wire Assy Toggle Switch 10 1 75810000 Wire Assy...

Page 58: ...Page 58 Hitch Tube Assembly 73806800...

Page 59: ...g Set 6 2 77764200 Grip Cord 7 1 44036500 Trailer Connector Vehicle End 8 1 44055000 Trailer Connector Trailer End 9 6 73826900 Washer 1 2 Flat High Strength 10 2 77744800 Locknut 1 2 13 Stover 11 2 7...

Page 60: ...Compac x 5 1 73827800 Bulkhead Fitting 6 1 79812000 Barb Hose 1 1 4 7 1 73818000 Elbow 90 Street 1 2NPT 10 1 79818500 Bulkhead Fitting 1 1 4 11 1 75811700 Elbow 90 Deg Hose Barb 1 2 12 2 73817400 USA...

Page 61: ...5800700 PLUG EZ LUBE 2 2 73819400 PROTECTOR BEARING 3 2 73819500 BRA BEARING PROTECTOR Axle 2300 LB 73804300 Assy Tire Wheel 73803700 1 2 ITEM QTY PART DESCRIPTION 1 1 73803500 TIRE 13 RADIAL REPAIR P...

Page 62: ...Page 62 758 Pump Exploded View...

Page 63: ...g 40 3 75800540 V Sleeve 41 3 75800541 Support Ring 41A 3 75800542 Spacer 42 3 75800543 Tension Spring 42A 3 75800544 Tension Plug 42B 3 75800545 O Ring 43 1 75800546 Manifold Head 43A 2 75800547 Plug...

Page 64: ...Retainer Item Qty Part Number Description 48A 3 75800555 O Ring Plug 47 3 75800553 Spring Retainer 46 3 75800552 Vavle Spring 44A 3 75800550 O Ring 44 3 75800549 Valve Seat 45 3 75800551 Valve Plate I...

Page 65: ...t 5 1 75802805 Ball 6 1 75802806 Spring 7 1 75802807 Inlet Fitting 8 3 75802808 O Ring 9 1 75802809 O Ring 10 1 75802810 Valve Housing 11 1 75802811 Plug 12 2 75802812 Back Ring 13 1 75802813 O Ring 1...

Page 66: ...Page 66 Weldment Frame 73823800 ITEM QTY PART NUMBER DESCRIPTION 1 1 73806000 Weldment Door L H 2 1 73806100 Weldment Door R H...

Page 67: ...Description 1 1 79827400 Weldment Hand Crank 2 1 79827800 Plastic Handle w Bolt Nut 3 1 77763500 Decal Crank 1 2 Assembly 3 8 Anti Turn Around 75866500 Item Qty Part Number Description 1 1 75866510 Ni...

Page 68: ...7800 Decal Warning HP Jet 11 1 73817800 Decal On Off 12 1 75800200 Decal Disengage Engage 13 2 73817400 USA Label 14 1 75814100 Decal Hold in to Start 15 1 75814200 Decal Hose In 16 1 75815100 Decal G...

Page 69: ...71701901 Jet Head B ras s B all 1 Dia x 1 8 NP T 73817300 W a sh Do w n Acce sso ry Kit In clu d e s Ite m s 77799800 Hand gun Lanc e V ari Noz z le A s s em b ly 77721400 Coupler Q uic k G un Male 77...

Page 70: ...or a given inflation pressure Maximum load rating The load rating for a tire at the maximum permissible inflation pressure for that tire Maximum permissible inflation pressure The maximum cold inflati...

Page 71: ...of the sun Tire Maintenance Checking Tire Pressure The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper PSI when a tire is cold A cold tire is one that has no...

Page 72: ...ls Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire It also...

Page 73: ...on NHTSA in addition to notifying Spartan Tool LLC If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a r...

Page 74: ...by the warranty Spartan Tool will repair or replace at its option the defective equipment without charge for labor or materials Freight and insurance are the purchaser s responsibility This warranty i...

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