Sparky Group HP10 Series User Manual Download

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HP10 Series 1-Phase
AC EV Charging Station

User Manual

- 1 -

About this User Manual

Read carefully before installation, maintenance and operation!

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Failure to read this manual carefully may lead to improper operation.

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Failure to follow the safety notes may lead to a danger of death, injury and damage

to the device, supplier cannot accept any liability for claims resulting from this.

Thank you very much to use our AC EV Charging Station.

▷

This manual describes the installation, use and maintenance of AC EV Charging

station. This manual is intended for installation and maintenance personnel.

Article

Model Number

1-phase, 3.5kW, with charging cable

HP10116

1-phase, 7kW, with charging cable

HP10132

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The text and illustrations in this user manual are general explanations of these

type of equipment, and the actual product may be inconsistent with this manual

in detail.

Summary of Contents for HP10 Series

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Page 3: ...iability for claims resulting from this Thank you very much to use our AC EV Charging Station This manual describes the installation use and maintenance of AC EV Charging station This manual is intended for installation and maintenance personnel Article Model Number 1 phase 3 5kW with charging cable HP10116 1 phase 7kW with charging cable HP10132 The text and illustrations in this user manual are ...

Page 4: ... mode 9 3 2 Charging connection 9 3 3 Charging interface 10 4 PRODUCT INFORMATION 11 4 1 General 11 4 2 Model number definition 12 4 3 Specifications 12 4 3 4 Mechanical parameters 13 4 4 Nameplate 14 5 INSTALLATION 15 5 1 Unpacking 15 5 2 Prepare 16 5 3 Power supply system 18 5 4 Installation steps 19 5 5 Empty socket 21 6 OPERATION 22 6 1 Power on 22 6 2 Human Machine Interface 22 6 3 Configure ...

Page 5: ...on User Manual 3 6 5 Normally stop charging 26 6 6 Abnormally stop charging 27 7 FAULT HANDLING AND MAINTENANCE 28 7 1 Fault Handling 28 7 2 Maintenance 30 WARRANTY AGREEMENT 31 DECLARATION OF CONFORMITY DOC 31 COMPLIANCE STATEMENT OF WEEE 33 ...

Page 6: ...pen Charge Point Protocol 10 IP Ingress Protection 11 HMI Human Machine Interface 12 RCMU Residual Current Monitoring Unit 13 MCB Miniature Circuit Breaker 14 TN T indicates the connection between earth and the power supply is direct connection of a point with earth French Terre N the earth connection is supplied by the electricity supply network either separately to the neutral conductor TN S com...

Page 7: ...is not operated as requested ATTENTION Warning of a danger spot or dangerous situation This sign is intended to alert the user that minor personal injury or material damage can result if the device is not operated as requested CAUTION Do not touch by hands in case of ESD Indicates the possible consequences of touching electrostatically sensitive components CAUTION Warning of combustion No access f...

Page 8: ...n the area that contains explosive gas otherwise hazardous blast may result Leave no inflammable or explosive substances near the EV Charging station otherwise hazardous blast may result EV Charging station should be installed in a place with no conductive dust and insulation destructive gas or vapor EV Charging station should be installed in a place with no violent vibration and impact for good v...

Page 9: ...lt The lead nose of the charging station must be securely attached or there is a risk of damaging the equipment Leave no metals such as bolts gaskets into the inside of the EV Charging station otherwise hazardous blast and fire may result Main loop terminal of the EV Charging station should be firmly connected with the wiring ends otherwise damage to property may result Bare parts of wiring ends o...

Page 10: ...ays use protective footwear when maintenance work Caution ESD to avoid damaging electronic devices especially to protect microchips on PCBA Accessory replacement must be done by qualified personnel thrums or metals are prohibited to be left in the controller otherwise hazardous blast and fire may result After replacing main PCBA parameters must be adjusted and matched before operation otherwise pr...

Page 11: ... Fig 3 1 Schematic diagram of CASE C connection Charging mode method for connection of an EV to the supply network to supply energy to the vehicle Mode 3 is a method for the connection of an EV to an AC EV supply equipment permanently connected to an AC supply network with a control pilot function that extends from the AC EV supply equipment to the EV Case C Connection of an EV to a supply network...

Page 12: ... interface The charging connector of HP10 series products meet IEC 62196 2 Type 2 plug with charging cable Fig 3 2 Type 2 plug on HP10 series products HP10 series products provide a Type 2 female plug with charging cable it only charging an EV with a Type 2 vehicle inlet ...

Page 13: ...ions of AC EV charging station shown as Fig 4 1 Fig 4 1 The shape dimensions of HP10 series The block diagram of AC EV charging station is shown as Fig 4 2 Fig 4 2 Block diagram of products It is widely used in all kinds of household electric vehicle charging as well as various charging stations parking lots community garages and public electric vehicle charging places ...

Page 14: ... 3 Model number definition 4 3 Specifications 4 3 1 Electrical specifications Model Number HP10116 HP10132 Rated Voltage 230V 50 60Hz Rated Current 16A 32A Rated Power 3 5kW 230V 1 phase 7kW 230V 1 phase Recommended power supply cable 3 4mm2 copper 3 6mm2 copper MCB recommended Dedicated circuit 20A 2 Pole Dedicated circuit 40A 2 Pole Input Terminals L N PE Charging interface IEC 62196 2 Type 2 1 ...

Page 15: ...age fault ground protection for TN system TN C TN S and TN C S RCD Built in Yes Type B RCMU meet IEC 62955 built in 4 3 3 Ambient conditions Model series HP10 1 phase series Altitude 2000m Storage temperature 40 75 Operation temperature 30 55 Relative humidity 95 RH no water droplet condensation Vibration 0 5G no acute vibration and impaction Installation location Indoor or outdoor good ventilatio...

Page 16: ...rging Station User Manual 14 4 4 Nameplate On the wallbox shell there is a nameplate identifying the model and specification of the charging station the content is shown as Fig 4 4 Fig 4 4 The location and content of the nameplate ...

Page 17: ... including A B C D as Fig 5 1 shown 1 set User manual 1 pc Quality certificate 1 pc Fig 5 1 Wall mounting accessories 5 1 2 Inspection confirm When unpacking please carefully confirm the following points Whether the accessories are missing according to the packing list Whether there is any damage during transportation Whether the model and specification of the machine s nameplate are consistent wi...

Page 18: ...traction The electrical power supply cable must be prepared Please refer to Clause 4 3 1 to select the power cable Space requirement When the charging station is fixed on the wall the minimum space requirements are shown in Fig 5 2 If any damage or missing parts are found please do not start the machine and contact the supplier as soon as possible Please keep the packing box and packing materials ...

Page 19: ...r from wind and rain In order to ensure good ventilation condition you should mount the charging station vertically and leave enough space Tools for installation Prepare the following tools at least before installing the AC EV charging station Sr No Tools Name Schematic Picture Main Uses 1 Multimeter Check the electrical connection and measure the voltage 2 Electric Impact drill Drill fixing holes...

Page 20: ...r supply system HP10 series products are suitable for installation in TN power supply system a TN S power supply system wiring mode Fig 5 3 HP10 work in TN S system b TN C power supply system wiring mode Earth rod should be installed as far as possible to ensure that household electrical equipment can be effectively protected zero connection The Fig 5 4 shows the TN C power supply system with eart...

Page 21: ... if leakage fault occurs when PEN is disconnected or three phase voltage is unbalanced HP10 can quickly interrupt charging and protect the personal safety of users c TN C S power supply system wiring mode The connection method is the same as that of TN S power supply system 5 4 Installation steps Install the Charging station on the wall follow the steps as below Step 1 Mount the accessories D Fig ...

Page 22: ...C Charging cable D Main board E Terminals of input power F Input power cable G Lever of terminal H Wire conductor Fig 5 6 Open the wallbox and wiring Loosen the gland B pass the prepared power cable through it Remove 10 12 mm of insulation from the wire conductor H Pull up the lever G to open the terminal plug the wire conductors into each terminal press down the lever G to make sure every wire co...

Page 23: ...ies C on the left and right ends to fixed the wallbox as Fig 5 8 shown 5 5 Empty socket HP10 series AC EV charging station config a type 2 charging connector When the charging station is in standby state please plug the charging connector in the empty connector socket in order to protect the charging connector Please use expansion screws to fix this empty socket at a suitable position beside the c...

Page 24: ... 1 Overview As shown in Fig 6 1 HP10 series product is configured with multiple human machine interfaces A 4 LED lights Indicate 4 statuses include standby charging fault and network B Swipe card area Swipe the RFID card to charging C Charging control button Start or stop charging by press for Button controlled charging Fig 6 1 HMI of AC EV Charging Station 6 2 2 LED indicators The LED indicators ...

Page 25: ...onnected network ON Connected to the network Slow twinkle Exchange data with CMS via network Fast twinkle Configure WiFi network status 6 2 3 RFID reader In general the charging station is equipped with RFID card reader as standard and the charging process can be started and stopped by using the RFID card shown as Fig 6 2 configured with the host The special customized card swiping function is not...

Page 26: ...utes after power on the charging station provides a WiFi hotspot as the access entrance for parameter configuration Connect a WiFi hotspot with a name is similar to EVSE 12345678 in the WiFi network of the laptop It is no password to connect the hotspot Fig 6 3 Connect the WiFi in Windows OS Step 2 login to setting Enter 192 168 4 1 in the address bar of Google Chrome or Microsoft Edge you can acc...

Page 27: ...iFi name and password in the page After it takes effect the charging station can access Internet via your WiFi 6 4 Start Charging a Park your EV into place turn off and put the EV under braking b Pick off the charging connector form empty socket of EV charging station c As shown in Fig 6 6 plug the charging connector into the AC charging socket of the EV d For the charging control mode of Button c...

Page 28: ... button again when EV is in charging c For the charging control mode of Card controlled you can stop charging by swipe your RFID card again when EV is in charging d For the charging control mode of APP controlled click the stop button on your APP the If you want to scan QR code on the screen to start charging please download and install the WE E Charge APP on your smart phone WE E Charge For Andro...

Page 29: ...the charging is end please unplug the charging connector and plug back to the empty socket of charging station 6 6 Abnormally stop charging a Forced fault stop A fault stop initiated by the onboard charger of vehicle b Automatic fault stop A fault stop initiated by the charging station ...

Page 30: ... the cable comes off should be properly connected to tighten the cable LED flashes 1 slow 1 fast Fault code 11 CP voltage anomaly Check the connection of charging connector and EV socket Disconnect and reconnect the charging connector LED flashes 1 slow 3 fast Fault code 13 Undervoltage input Check whether the input cable is reliably connected Check whether the input voltage is abnormal LED flashe...

Page 31: ...ging connector is correctly connected Check whether the OBC is normal Check the set of output current LED flashes 2 slow 1 fast Fault code 21 EV response timeout Battery of EV is full Or the charging connector is not properly connected Disconnect and reconnect the charging connector LED flashes 2 slow 2 fast Fault code 22 EV not supported This EV does not meet the IEC standards and cannot be charg...

Page 32: ...ment is maintained by professionals b Check whether the equipment is well grounded and safe c Check whether there are potential safety hazards around the charging pile such as whether there are high temperature corrosion or inflammable and explosive articles close to the charging station d Check whether the join point of the input terminal is in good contact and whether there is any abnormality Ch...

Page 33: ... case of the following situations Equipment failure caused by not following the user s manual Equipment damage caused by fire flood abnormal voltage etc Equipment damage caused by using the product for abnormal functions Equipment damage caused by foreign matter entering Equipment damage caused by other human external factors 5 The service fee shall be calculated according to the actual cost If th...

Page 34: ...escribed in the following complies with the relevant stated below Relevant EC directives Directive 2014 53 EU on radio equipment and telecommunications terminal equipment RED Directive 2014 53 EU Harmonized EN basic and engineering standards IEC 61851 21 2 EN 301489 1 17 EN 300328 EN 300330 EN 61000 3 11 12 ...

Page 35: ...HP10 Series 1 Phase AC EV Charging Station User Manual 33 COMPLIANCE STATEMENT OF WEEE This product cannot be discarded at will when it is abandoned It must be collected separately for special treatment ...

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