Spark Motors TH-G Series User Manual Download Page 4

Chapter Two    Main Features and Specifications

 

 

2.1 Basic Functions 

 

(1)    Fault    detection    and    protection.    It    can    identify    faults    via  
LED 

 

twinkling code. 

 

(2)  Battery  voltage  real-time  monitoring.  It  will  stop  work  when 

battery voltage is higher or lower. 

(3)  Built in current detection and over current protection. 

 

(4)    The    controller    is    equipped    with    temperature    measurement  

and protection functions. At low and high temperatures, the current is 

cut  to  protect  the  controller  and  the  battery.  If  the  controller 

temperature 

is   higher   than  90    ,   the   current   will   be   a   sharp  decline.   It  
will 

 

automatically  cut  off  the  output  when  it  is  up  to  100   .  At  

low temperatures, the current typically begins to drop at 0  . 

 

(5)   At    power-up,    the   voltage    is    constantly    monitored    by   

the  controller.  If    it    is   found   that    the    voltage    is    too    high,    the  

controller will immediately cut the current until the power generation 

stops. 

(6)  The  maximum  speed  can  be  configured  half  the  maximum 
forward speed. 
 

(7)  The controller can be configured by connecting to the serial port 

of    the    computer    and    the    software    can    be    updated.    The  

controller configuration program runs on all versions of Windows. 

(8)  5V sensor power supply.

Summary of Contents for TH-G Series

Page 1: ...G048DC300X WHO TH G048DC301X WHO TH G048DC400X WHO TH G048DC401X WHO TH G048DC600 WHO TH G048DC601 WHO TH G072DC300X WHO TH G072DC301X WHO TH G072DC450X WHO TH G072DC451X WHO TH G072DC600X WHO TH G072...

Page 2: ...asic Functions 3 2 2 Features 5 2 3 Specifictions 6 2 4 Models 7 Chapter Three Installation Method 8 3 1 Install Controller 8 3 2 Line Connection 11 3 3 Inspect Installing 15 Chapter Four Maintenance...

Page 3: ...controller design suitable for electric bicycles electric motorcycles and electric scooter etc The series controller is able to output a high starting current and supply tight battery current limit T...

Page 4: ...he controller temperature is higher than 90 the current will be a sharp decline It will automatically cut off the output when it is up to 100 At low temperatures the current typically begins to drop a...

Page 5: ...e Economy switch can be configured Limiting the maximum drive current to the controller is half the normal case when the switch is turned on 13 The maximum current that can be configured half the maxi...

Page 6: ...interference and anti vibration performance 8 Fault indicator indicates a variety of failures for user friendly testing and maintenance 9 With electronic switching function 10 It has a battery protec...

Page 7: ...signal is present 19 Three power generation modes brake switch power generation release pedal power generation and 0 5V analog signal power generation 20 Current multiplication Small battery current c...

Page 8: ...ignal input 0 5V Using three wire resistance type pedal to produce 0 5V signal 9 Full power operating temperature range 0 50 Controller shell temperature 10 Working temperature range 30 90 100 shutdow...

Page 9: ...controller should use the four screws in a clean and flat metal surface the controller and bottom plate fixed in close contact with sufficient cooling thermal grease filling suggestions Shell outline...

Page 10: ...TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 Height 62mm Figure 1 TH G mounting hole size Unit mm...

Page 11: ...TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 Height 62MM Figure 2 TH G mounting hole size Unit MM...

Page 12: ...s and a rugged connector J2 provide the connection environment for battery motor and controller signals As shown in Feature 3 Figure 3 Brushless motor controller front panel B Battery positive B Batte...

Page 13: ...7 5V 5V supply output 40mA 8 Throttle switch input 9 Reversing switch input 10 Brake switch input 11 Hall phase 12 Hall phase B 13 Hall phase A 14 RTN Signal return Note 1 All RTN and GND pins are int...

Page 14: ...complete the following checkout procedures Use LED code as a reference as listed in Table 1 Caution Put the vehicle up on blocks to get the drive wheels off the ground before beginning these tests Do...

Page 15: ...ake switch open select a direction and operate the throttle The motor should spin in the selected direction Verify wiring or voltage and the fuse if it does not The motor should run faster with increa...

Page 16: ...ion avoiding loose clothing and jewelry and using insulated tools 4 1 Cleaning Although the controller requires virtually no maintenance after properly installation the following minor maintenance is...

Page 17: ...er an RS232 or USB port Disconnect motor wiring from controller Do not connect B throttle and so on The controller may display fault code in some conditions but it doesn t affect programming or config...

Page 18: ...ntroller is damaged 2 3 Over Temperature The controller temperature has exceeded 100 C the Controller will be Stopped bot Will Restart when temperature falls below 80 C 2 4 Throttle error at power up...

Page 19: ...ntil the motor temperature 4 4 Motor locked rotor When in locked rotor condition the max output phase current of the motor will be limited to 90 of previous current once this problem disappears the fa...

Page 20: ...10 10 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

Page 21: ...11 11 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

Page 22: ...12 12 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

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