Spark Motors TH-G Series User Manual Download Page 18

TH-G Series Brushless Dc Motor Driver User’s Manual                                                 Version 3.3 Jan,2016  

 

TH-G Series Brushless Dc Motor Driver User’s Manual                                                 Version 3.3 Jan,2016  

 

 
 
 

1,3 

*  *** 

Low voltage error 

1. The controller will clear after 5 seconds if 
battery volts return to normal. 
2. Check battery volts & recharge if required. 

1,4 

*  **** 

Over temperature warning 

1. Controller case temperature is above 90*C. 
Current will be limited. Reduce Controller 
loading or switch off until controller cools 
Down. 
2.Clean or Improve heat sink or Fan. 

2,1 

**  * 

Motor did not start 

Motor did not reach 25 electrical RPM within  
2 Second of start-up. hall sensor or phase 
wiring problem. 

2,2 

**  ** 

Internal volts fault 

1.Measure That B+ & PWR are correct when 
measure to B- or RTN. 
2. There may be excessive load on the +5V 
Supply caused by too low a value of regen or 
throttle potentiometers or incorrect wiring. 
3.controller is damaged. 

2,3 

**  *** 

Over Temperature 

The controller temperature has exceeded 
100*C. the Controller will be Stopped bot Will 
Restart when temperature falls below 80*C. 

2,4 

**  **** 

Throttle error at power-up 

Throttle signal is higher than the preset dead 
Zone" at Power On. Fault clears when Throttle 
is released. 

3,1 

***  * 

Frequent reset 

May be caused by over-voltage, bad Motor 
intermittent earthing problem, bad wiring, etc. 

3,2 

***  ** 

Internal  reset 

May be caused by some transient fault 
condition like a temporary over-current, 
momentarily high or low battery voltage. This 
can happen during normal operation. 

3,3 

***  *** 

Hall throttle is open or 
short-circuit 

When the throttle is repaired, a restart will 
clear the fault. 

3,4 

***  **** 

Non-zero throttle on 
direction change 

Controller wont allow a direction change 
unless the throttle or speed is at Zero. Fault 
clears when throttle is Released. 

4,1 

****  * 

Regen or start-up over-
voltage 

Motor Drive is disable if an over-voltage is 
detected at start-up or during regen. The 
voltage threshold detection level is set during 
configuration. 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for TH-G Series

Page 1: ...G048DC300X WHO TH G048DC301X WHO TH G048DC400X WHO TH G048DC401X WHO TH G048DC600 WHO TH G048DC601 WHO TH G072DC300X WHO TH G072DC301X WHO TH G072DC450X WHO TH G072DC451X WHO TH G072DC600X WHO TH G072...

Page 2: ...asic Functions 3 2 2 Features 5 2 3 Specifictions 6 2 4 Models 7 Chapter Three Installation Method 8 3 1 Install Controller 8 3 2 Line Connection 11 3 3 Inspect Installing 15 Chapter Four Maintenance...

Page 3: ...controller design suitable for electric bicycles electric motorcycles and electric scooter etc The series controller is able to output a high starting current and supply tight battery current limit T...

Page 4: ...he controller temperature is higher than 90 the current will be a sharp decline It will automatically cut off the output when it is up to 100 At low temperatures the current typically begins to drop a...

Page 5: ...e Economy switch can be configured Limiting the maximum drive current to the controller is half the normal case when the switch is turned on 13 The maximum current that can be configured half the maxi...

Page 6: ...interference and anti vibration performance 8 Fault indicator indicates a variety of failures for user friendly testing and maintenance 9 With electronic switching function 10 It has a battery protec...

Page 7: ...signal is present 19 Three power generation modes brake switch power generation release pedal power generation and 0 5V analog signal power generation 20 Current multiplication Small battery current c...

Page 8: ...ignal input 0 5V Using three wire resistance type pedal to produce 0 5V signal 9 Full power operating temperature range 0 50 Controller shell temperature 10 Working temperature range 30 90 100 shutdow...

Page 9: ...controller should use the four screws in a clean and flat metal surface the controller and bottom plate fixed in close contact with sufficient cooling thermal grease filling suggestions Shell outline...

Page 10: ...TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 Height 62mm Figure 1 TH G mounting hole size Unit mm...

Page 11: ...TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 Height 62MM Figure 2 TH G mounting hole size Unit MM...

Page 12: ...s and a rugged connector J2 provide the connection environment for battery motor and controller signals As shown in Feature 3 Figure 3 Brushless motor controller front panel B Battery positive B Batte...

Page 13: ...7 5V 5V supply output 40mA 8 Throttle switch input 9 Reversing switch input 10 Brake switch input 11 Hall phase 12 Hall phase B 13 Hall phase A 14 RTN Signal return Note 1 All RTN and GND pins are int...

Page 14: ...complete the following checkout procedures Use LED code as a reference as listed in Table 1 Caution Put the vehicle up on blocks to get the drive wheels off the ground before beginning these tests Do...

Page 15: ...ake switch open select a direction and operate the throttle The motor should spin in the selected direction Verify wiring or voltage and the fuse if it does not The motor should run faster with increa...

Page 16: ...ion avoiding loose clothing and jewelry and using insulated tools 4 1 Cleaning Although the controller requires virtually no maintenance after properly installation the following minor maintenance is...

Page 17: ...er an RS232 or USB port Disconnect motor wiring from controller Do not connect B throttle and so on The controller may display fault code in some conditions but it doesn t affect programming or config...

Page 18: ...ntroller is damaged 2 3 Over Temperature The controller temperature has exceeded 100 C the Controller will be Stopped bot Will Restart when temperature falls below 80 C 2 4 Throttle error at power up...

Page 19: ...ntil the motor temperature 4 4 Motor locked rotor When in locked rotor condition the max output phase current of the motor will be limited to 90 of previous current once this problem disappears the fa...

Page 20: ...10 10 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

Page 21: ...11 11 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

Page 22: ...12 12 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016 TH G Series Brushless Dc Motor Driver User s Manual Version 3 3 Jan 2016...

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