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d. To determine unit airflow, in CFM, measure the voltage 

corresponding to the current conditioning call, and 

measure the external static pressure in the plenum, at 

least 18” from the unit or nearest transition point. Locate 

the static pressure on the left side of the charts (Figure 

3.2/3.3/3.4) and read across until you reach the curve 

corresponding to the measured voltage. From the point 

where this crosses, drop a line straight down to read the 

airflow at the bottom of the chart. For system settings of 

1.2" static pressure, refer to tables in Figures 3.21, 3.31 

and 3.41.

e. To adjust airflow, locate the nearest system curve, and 

follow parallel to this curve while adjusting the signal 

voltage to achieve the desired airflow. If the static pressure

falls above or below the desired operating range for the 

given airflow, then the air delivery system must be 

adjusted. To lower static pressure, provide additional 

outlets to the system, to raise the static pressure, install 

restrictor orifices as described in the Installation and 

Operations Manual.

f. Replace the speed control cover.

5. Check that system static pressure is within acceptable

limits (minimum 1.2" WC - ,maximum 1.5" WC). You

can use a U-tube manometer to check the external

static pressure on the duct system.

1. Puncture a ¼" diameter hole in the plenum duct at 

least 18" from the fan coil unit. 

2. Insert the high-side manometer tube into the hole so

that the end is approximately flush with the inside wall

of the plenum, and perpendicular to the direction 

of airflow.

3. System static pressure should be between 1.2" 

and 1.5" WC.

a. If the pressure is higher than 1.5" provide additional

supply runs to increase airflow or lower the fan 

speed by turning the fan speed adjustment for the 

current mode of operation counter-clockwise to 

reduce the static pressure.

b. If the pressure is lower than 1.2", look for leaks in 

the supply plenum, restrictions in the return system

(including clogged filters) If more than the 

recommended number of supply runs are installed,

you may install flow restrictors (orifices) in these 

runs. If the number of runs is appropriate for the 

load, increase the static pressure by turning fan 

speed adjustment for the current mode of operation

clockwise to increase the static pressure.

6. Check  that  blower  motor  amp  draw  compares  with 

fan coil unit rating plate. Amp draw shown on plate is 

the FLA of motor (not the actual running amps) and

will vary with the pressure and voltage.

7. Place  the  thermostat  cooling  indicator  in  COOL

position,  which  will  start  the  outdoor  unit.  Let  the

system run at least 30 minutes to stabilize operating

conditions.

FIGURE 3: SPEED CONTROL PANEL

Flo0

Fan Only

Flo1

Cooling

Flo2

Heating

Flo3

Stage 2

Cooling

Flo4

Stage 2

Heating

4

3

2

1

0

8. For outdoor unit start-up, follow manufacturer’s instructions.

9. Check  that  temperature  drop  across  the  water  coil 

in the indoor unit is between 20°F to 28°F.

10. Check the chiller or boiler for proper operation 

according to the manufacturer’s instructions.   

Summary of Contents for WCSP-2430J

Page 1: ...ies Retrofits 17 19 SECTION 3 START UP OPERATION Sequence Of Operation 19 Prior To Start Up 19 System Start Up Adjustments 19 Operating Setpoints 21 23 Factors Affecting the Balance of the System 24 S...

Page 2: ...ur as a result of overflow from the equipment drain pan or stoppage in the condensate drain piping from a cooling or an evaporator coil AIR DISTRIBUTION SYSTEM COMPONENT REQUIREMENTS Air distribution...

Page 3: ...tains a specified amount of sound attenuating tubes kwik connects terminator plates incl spring clips screws winter supply air shut offs and a balancing orifice set to complete installation of room ou...

Page 4: ...3 not more than 30 of the total number of system outlets should be attached to the perpendicular branch of the tee The larger system capacities WCSP 3642 4860 are affected more by higher system static...

Page 5: ...bration isolation pads a condensate trap assembly and a factory installed primary float switch AA AA ROOM TERMINATOR FIGURE 1 4 TERMINATOR IN SOFFIT AREA AA AAAAA AAA AAA AAAAA AAAAA AAAA SUPPLY TUBIN...

Page 6: ...J WCSP 4860J 2 2 1 2 3 3 1 2 4 5 440 550 3 4 3 4 3 4 5 6 2 8 7 6 4 10 6 5 4 6 6 6 2 4 105 123 144 660 850 880 1150 2 4 2 4 Coil Wheel Dia 115V 230V and Width 10 x 6 10 x 6 10 x 6 Bottom Top FIGURE 2 2...

Page 7: ...5 0 50 0 55 0 60 0 65 0 70 0 75 0 80 0 85 0 90 0 4 0 5 0 6 0 7 0 8 0 9 0 Water Flow Rate GPM Heating Capacity MBH 160 EWT 140 EWT 120 EWT WCSP 3642 850 cfm Heating Capacity 30 0 35 0 40 0 45 0 50 0 55...

Page 8: ...box should fit between successive joists Where joists run in the opposite direction or to properly center the return it may be necessary to cut joists and install headers For all wall return applicat...

Page 9: ...attic A HORIZONTAL DISCHARGE Refer to Figure 2 7 and duct installation instruc tions supplied with fan coil unit 14 5 16 FIGURE 2 6 RETURN AIR BOx FRAME DIMENSIONS Measure return air box dimension A t...

Page 10: ...ides for servicing For installations with a return air box and return air duct set fan coil unit on the platform with the elliptical opening facing in the direction of the return air opening The suppl...

Page 11: ...ndensate line to a closed drain system Step 6 Installing the Condensate Trap Line ITEM 1 2 3 4 5 6 MALE ADAPTER 3 4 DESCRIPTION ELBOW 45 3 4 1 2 PLUG 3 4 X 1 2 BUSHING TEE 3 4 P TRAP 3 4 3 4 P TRAP AS...

Page 12: ...12 FIGURE 2 11 MODEL WCSP J 230V STANDARD WIRING SCHEMATIC For 115V conversion instructions see conversion kit supplied separately with the unit...

Page 13: ...F Heating Water Coil Present Heating Water Coil Settings Switch 2 No Heating Water Coil Present Energized in Cooling Mode Changeover Valve Settings Switch 4 Energized in Heating Mode ON Fan Circulatio...

Page 14: ...S WITH THICKER WALL 3 16 GAP FOR APPLICATIONS WITH THICKER WALLBOARD 3 16 GAP FOR APPLICATIONS WITH THICKER WALLBOARD 3 16 GAP FOR APPLICATIONS WITH THICKER WALLBOARD 3 16 GAP FOR APPLICATIONS WITH TH...

Page 15: ...tube Third thread kwik connect into the inner core until snug Fourth pull the insulation and cover for ward and tuck it into the deep groove on the back side of the kwik connect Fifth wrap the connect...

Page 16: ...19 TAKE OFF INSTALLATION PLENUM FASTENER GASKET PLENUM TAKE OFF GASKET PLENUM TAKE OFF PLENUM FASTENER 1 HAND INSERT FASTENER INTO PLENUM TAKE OFF 2 WITH PLIERS SNAP FASTENER INTO PLACE UNTIL IT LOCKS...

Page 17: ...tical flange on the fan coil unit see Figure 2 23 Move the clamp over the flange and tighten so the clamp holds the return air duct securely to the flange Follow the same procedures to attach the retu...

Page 18: ...HOE LAYOUT Spacepak Air Handler 9 RND 7 RND w 60 or 50 of Total Outlets A B F G A Minimum distance from the air handler outlet to rst tee or elbow is 18 B No outlets in the rst 18 of straight pipe o o...

Page 19: ...if the drain pan is full of water condensate and not draining The fan coil unit will continue to operate when the water level in the drain pan drops the system will continue normal operation PRIOR TO...

Page 20: ...o that the end is approximately flush with the inside wall of the plenum and perpendicular to the direction of airflow 3 System static pressure should be between 1 2 and 1 5 WC a If the pressure is hi...

Page 21: ...5VDC 2 0VDC 1 7VDC 1 4VDC 1 0VDC SystemCurves Nominal operating point 550 CFM at 1 2 ESP 5 0V 4 5V 4 0V 3 5V 3 0V 2 5V 2 0V 1 5V 1 0V 2 2 475 380 2 0 638 547 455 260 1 8 680 640 600 485 370 1 6 830 7...

Page 22: ...t 850 CFM at 1 2 ESP Curves 5 0V 4 5V 4 0V 3 5V 3 0V 2 5V 2 0V 1 5V 1 0V 2 2 520 2 0 730 635 540 460 380 1 8 860 795 730 640 550 410 1 6 970 910 850 800 695 550 360 1 5 1 020 965 910 830 740 610 430 1...

Page 23: ...ingpoint 1 150 CFM at1 2 ESP 5 0V 4 5V 4 0V 3 5V 3 0V 2 5V 2 0V 1 5V 1 0V 2 2 520 2 0 760 728 695 625 1 8 920 885 850 800 630 1 6 1 040 1 005 970 900 760 585 1 5 1 100 1 060 1 020 950 810 650 400 1 4...

Page 24: ...ATION 5 65 85 1 00 1 15 1 30 1 50 1 65 1 70 1 80 1 85 1 95 1 5 1 35 1 15 1 1 5 1 35 2 35 1 35 1 15 or 1 1 5 or 3 5 1 1 35 or 2 5 1 35 2 15 2 35 1 5 1 1 15 3 35 2 00 2 For a room with more than two 2 t...

Page 25: ...th 2 Check fan coil unit Turn off unit power disconnect switch and remove service access panels a Inspect coil and blower wheel for build up of dust and dirt Clean with solvent and or water as necessa...

Page 26: ...of coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outl...

Page 27: ...s W09RWG0422 01 8 Electrical Control Box Cover All Sizes 462RWG0529 J1 9 Side Access Panel Coil Side All Sizes 462RWG0527 01 10 Primary Float Switch All Sizes 455RWG0543 02 11 Cable Connector Ground A...

Page 28: ...o the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior written approval from the Manufacturer All returns must be freight prepaid b determination...

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