Whisper 500 Battery Charging Manual
Document #0023 Rev C
SOUTHWEST WINDPOWER
April 2006
21
Install the nosecone using the two M8x20 stainless steel
hex screws. Use a M8 split lockwasher, M8 flat
stainless steel washer, and the M8x24 nylon washer, as
shown in the close-up view. The nylon washer is sand-
wiched between the nose cone and the stainless steel
flat washwer. A removable threadlocking compound
should be used on these to screws.
Raise Tower and Begin Generating Electricity from the Wind
Raise the tower with the brake switch engaged. Follow the tower manufacturer’s instructions. After the
tower is securely raised, and all system connections are double checked, then turn off the brake switch,
and begin generating electricity from the wind.
IMPORTANT
: Do not turn on the wind generator if the battery is not connected to the controller. Never
operate the Whisper 500 without the battery properly connected to the Whisper Controller.
IMPORTANT
: The battery bank must have some charge on it for the wind generator to begin charging (ie
do not connect a dead battery to the wind generator.
Refer to the
Whisper Controller Owner’s Manual,
for details regarding the operation of the Whisper Con-
troller.
Operation of the wind generator propeller:
In winds below 7-9mph (3-4 m/s) the propeller will not start from a dead stop. In winds above 7-9 mph (3-
4 m/s), the propeller will begin to turn slowly, and after 1 to 10 minutes, depending on the wind, it will
reach an rpm where the blades are nearly invisible. Once started the propeller will continue operating in
winds as low as 2m/s (4mph).
In normal winds the charging current will begin in winds above 7-9mph (3-4 m/s) and increase rapidly with
3
1
10
4
The blades and nosecone should now be securely fas-
tened to the wind generator.
Close-up of nosecone screw