Southbend SB1039F insert, Manual Insert

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Configuration Examples
.....................................50
Power Feed .........................................................51
Power Feed Controls
..........................................52
Setting Power Feed Rate
....................................53
End Gears ...........................................................54
Standard End Gear Configuration
......................54
Alternate Configuration
.....................................55
Threading ...........................................................56
Headstock Threading Controls
...........................56
Apron Threading Controls
..................................57
Thread Dial
.......................................................57
Thread Dial Chart
.............................................58
Chip Drawer .......................................................59
Coolant System ..................................................60
ACCESSORIES ...................................................61
MAINTENANCE
...................................................64
Maintenance Schedule .......................................64
Cleaning & Protecting .......................................64
Maintenance Chart
............................................65
Lubrication .........................................................66
Headstock
.........................................................66
Quick-Change Gearbox
......................................67
Apron
................................................................67
One-Shot Oiler
..................................................68
Longitudinal Leadscrew
.....................................68
Ball Oilers & Oil Cup
.........................................69
End Gears
.........................................................70
Coolant System Service .....................................71
Hazards
.............................................................71
Adding Fluid
.....................................................72
Changing Coolant
..............................................72
Machine Storage ................................................73
SERVICE
..............................................................74
Backlash Adjustment ........................................74
Compound Rest
.................................................74
Cross Slide
........................................................74
Leadscrew End Play Adjustment ......................75
Gib Adjustment ..................................................75
Half Nut Adjustment .........................................77
V-Belts ................................................................77
Brake & Switch ..................................................78
Leadscrew Shear Pin Replacement ..................80
Gap Insert Removal & Installation ..................82
Gap Removal
.....................................................82
Gap Installation
................................................83
TROUBLESHOOTING .........................................84
ELECTRICAL ........................................................87
Electrical Safety Instructions ...........................87
Correcting Phase Polarity Wiring .....................88
Wiring Overview ................................................88
Component Location Index................................89
Electrical Cabinet Wiring ..................................90
Electrical Box .....................................................91
Spindle Motor .....................................................92
Cutting Fluid Pump Wiring ..............................92
2-Speed Motor Switch ........................................93
Control Panel Wiring .........................................94
Spindle Switches ................................................94
Additional Component Wiring ..........................95
Power Connection ..............................................95
PARTS
..................................................................96
Headstock Cover ................................................96
Headstock Controls ............................................97
Headstock Internal Gears .................................99
Headstock Transfer Gears ...............................101
Gearbox Gears ..................................................102
Gearbox Controls .............................................104
Apron Front View ............................................106
Apron Rear View ..............................................108
Compound Rest & Tool Post ............................110
Saddle Top View ..............................................111
Saddle Bottom View.........................................113
Bed Stop ...........................................................114
Dial Indicator ...................................................114
Bed & Shafts ....................................................115
End Gears .........................................................117
Main Motor .......................................................118
Stands & Panels ...............................................120
Tailstock ...........................................................122
Steady Rest ......................................................124
Follow Rest .......................................................124
Electrical Cabinet & Control Panel ................125
Accessories .......................................................126
Front Machine Labels ......................................127
Rear & Side Machine Labels ...........................128
WARRANTY .......................................................129