background image

M

ODEL 

400 R

ESTAURANT 

R

ANGES

S

PECIFICATIONS

O

PERATOR

M

ANUAL 

1182299 

REV 

3 (05/05) D

RAFT

P

AGE 

9

 OF 

64

SPEC

IFICATIONS

VENTILATION

!

   WARNING

Improper ventilation can result in personal injury or death. Ventilation which fails to properly remove
flue products can cause headaches, drowsiness, nausea, or could result in death.

All units must be installed in such a manner that the flow of combustion and ventilation air are not
obstructed. Provisions for adequate air supply must be provided. Do not obstruct the front of the unit
at the top by the control panel, or the bottom just below the oven compartment, as combustion air
enters through these areas.

NOTICE

Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be
covered by the warranty.

All units must be installed in such a manner that the flow of combustion and ventilation air are not
obstructed. Provisions for an adequate air supply must be provided. Do not obstruct the front or rear
of the unit, as combustion air enters through this area. Be sure to inspect and clean the ventilation
system according to the ventilation equipment manufacturer’s instructions.

Ranges with solid tops, such as griddles or hot tops, must always have venting for their flue products at the
rear of their burner compartments provided by the hollow area inside a shelf 21" high or a backsplash 17"
high. Lack of sufficient venting for the burners in these compartments will cause poor burner and pilot
operating characteristics, resulting in inefficient performance. Such conditions also cause high ambient
temperatures at the manifold area and create valve and thermostat problems.

Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy extend
6" past the appliance and the bottom edge be located 6'6" from the floor. Filters should be installed at an
angle of 45° or more from the horizontal. This position prevents dripping grease and facilitates collecting the
run-off grease in a drip pan, unusually installed with a filter. A strong exhaust fan tends to create a vacuum in
the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings
approximately equal to the fan area will relieve such a vacuum.

The exhaust fan should be installed at least 2" above the vent opening at the top of the unit.

If the unit is connected directly to an outside flue, a CSA design certified down draft diverter must be installed
at the flue outlet of the oven and connected to the flue.

In case of unsatisfactory performance on any appliance, check the appliance with the exhaust fan in the
“OFF” position. Do this only long enough to check equipment performance. Then turn hood back on and let it
run to remove any exhaust that may have accumulated during the test.

GAS SUPPLY

The serial plate is located in the compartment below the oven on the right side (left oven on double units). It
indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory.
Check type of gas on serial plate.

These models are design-certified for operation on natural or propane gases. The unit is shipped configured
for the type of gas specified by the purchaser. A kit for conversion to a different type of gas may be
purchased from Southbend (see page 31 for conversion instructions).

If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in
accordance with local codes, or in the absence of local codes, with the 

National Fuel Gas Code, ANSI

Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1,

 or the 

Propane Installation Code CAN/CGA-

B149.2,

 as applicable.

Summary of Contents for 424E

Page 1: ...60DD 2GL 2TL 2GR 2TR 3GL 3TL 3GR 3TR 4GL 4TL 4GR 4TR Ranges with Double Oven Base and Raised Griddle Broiler 460AA 2RR 2RR 2RR Model 436D Model 460AA 2RR WARNING Improper installation adjustment alter...

Page 2: ...rs to a potential hazard or unsafe practice which could result in injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully unders...

Page 3: ...peration 18 Cooking Hints 21 Cleaning 23 Adjustments 26 Troubleshooting 33 Parts 46 Read these instructions carefully before attempting installation Installation and initial startup should be performe...

Page 4: ...ess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at...

Page 5: ...EE 2TR 448EE 3GR 448EE 3TR 460AA 460AD 460DD R O R R O R R O R R O R R O R 460AA 2GL 460AA 2TL 460AD 2GL 460AD 2TL 460DD 2GL 460DD 2TL 460AA 2GR 460AA 2TR 460AD 2GR 460AD 2TR 460AD 2GR 460DD 2TR 460AA...

Page 6: ...572 31 787 6 152 37 940 15 5 394 12 5 318 436D 36 5 928 34 864 29 75 756 31 787 12 305 2 75 70 59 5 1511 22 5 572 31 787 6 152 37 940 15 5 394 12 5 318 448EE 48 625 1235 34 864 29 75 756 31 787 12 30...

Page 7: ...768 460AA 26 125 664 24 610 14 25 362 26 125 664 24 610 14 25 362 10 33 000 2 32 000 0 394 000 2 5 64 30 25 768 24 610 6 152 460AA 2GL 460AA 2GR 460AA 2TL 460AA 2TR 26 125 664 24 610 14 25 362 26 125...

Page 8: ...25 768 460AA 26 125 664 24 610 14 25 362 26 125 664 24 610 14 25 362 10 33 000 90 000 0 394 000 2 5 64 30 25 768 24 610 6 152 460AA 2GL 460AA 2GR 460AA 2TL 460AA 2TR 26 125 664 24 610 14 25 362 26 12...

Page 9: ...ommended that a canopy extend 6 past the appliance and the bottom edge be located 6 6 from the floor Filters should be installed at an angle of 45 or more from the horizontal This position prevents dr...

Page 10: ...leaks Use only soapy water for testing on all gases NEVER use an open flame to check for gas leaks All connections must be checked for leaks after the unit has been put into operation Test pressure sh...

Page 11: ...stem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Step 1 Unpacking IMMEDIATELY IN...

Page 12: ...1 Raise unit sufficiently to allow leg pads and legs to be attached For safety shore up and support the unit with an adequate blocking arrangement strong enough to support the load 2 Attach the four...

Page 13: ...ercome a slightly uneven floor Casters are provided with a Zerk fitting for proper lubrication when required 1 Raise unit sufficiently to allow leg pads and casters to be attached For safety shore up...

Page 14: ...the cable clamp item D adjust the restraining device extended length to prevent over bending or kinking of the appliance connector For units not equipped with flame safety devices be sure all valves a...

Page 15: ...ce the flue riser assembly on the range as shown on the appropriate diagram below 2 Slide the flue riser assembly over the bayonets until it bottoms out as shown below 3 Secure ends of flue riser asse...

Page 16: ...ipment is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service D...

Page 17: ...t heights should be checked at installation and adjusted if necessary On new installations start with the top burner of the unit s furthest from the gas input to the manifold This will purge the syste...

Page 18: ...of the burners immediately after burner value has been turned ON Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again LIGHTING AFTER GAS HAS BEEN SHUT OFF When turn...

Page 19: ...lter on the manifold 3 Burners should have 1 2 to 5 8 steady blue flame Adjust if necessary 4 Lower griddle into position and observe burner operating characteristics through holes in valve panel THER...

Page 20: ...eady blue flame Adjust if necessary SHUTDOWN OF ENTIRE RANGE To place the range in a standby state ready for use do the following 1 Turn all manual gas valves OFF 2 Turn all thermostats to their lowes...

Page 21: ...PRE COOKED Use manufacturer s recommended temperature and time for convection oven for a 3 pan load F POTATOES BAKING 8 OZ SIZE Wash and wrap in potato foil Place 30 potatoes on 18 x 24 bun pan 3 pan...

Page 22: ...44 oz frozen 60 325 3 4 Dutch apple pies 46 oz frozen 50 350 3 4 Baked potatoes 8 oz 60 400 3 30 wrapped Pre blanched potatoes frozen 16 400 3 5 lb Fish portions pre cooked breaded 3 oz 16 400 3 32 M...

Page 23: ...d splatter or condensed vapors that have BAKED on the equipment apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing clea...

Page 24: ...ur Then gradually bring each griddle up to frying temperature Next spread three or four ounces of beef suet or as a substitute baking soda to season it Never allow water on a hot griddle and never was...

Page 25: ...or top linings as they may damage the finish or leave gray residue OVEN INTERIOR CONVECTION TYPE OVEN WARNING FOR YOUR SAFETY DISCONNECT THE POWER SUPPLY TO THE APPLIANCE BEFORE CLEANING WHEN CLEANING...

Page 26: ...tion and read manometer 7 If manometer does not read 4 W C for natural gas or 10 W C for propane gas adjust regulator if gas pressure is O K go to Step 10 8 Remove cap from top of regulator 9 With a s...

Page 27: ...The pilot flame is properly adjusted when it is just large enough to maintain a glowing red color of the flame switch capillary bulb OVEN BURNER FLAME The oven burner orifice is of the fixed type siz...

Page 28: ...il two successive readings are within 5 degrees of each other The control should be recalibrated if your reading is not within 20 degrees of the dial setting 400 degrees If calibration is required the...

Page 29: ...or operation through the hole behind the kick plate while the oven is heating After oven temperature is stabilized observe that the flame has decreased Set the oven knob to the midpoint between the tw...

Page 30: ...cated to calibrate the temperature If the temperature cannot be set to within 10 F replace the thermostat and retest Repeat this procedure until the temperature stabilizes to 10 F of the setting Allow...

Page 31: ...e has been adjusted see previous subsection To check temperatures when recalibrating use a test instrument with a DISC type thermocouple for surface temperature checking Drop a couple of drops of oil...

Page 32: ...3 Follow all steps as indicated in the conversion kit 4 Check for leaks and proper manifold pressure the procedure is on page 26 5 Re light all pilots and check for proper operation Note A kit for co...

Page 33: ...produce excessive carbon deposits Incorrect gas type supplied to unit Incorrect supply pressure Only some burners in a unit produce excessive carbon deposits Incorrect orifices Primary air not adjuste...

Page 34: ...N Wiring attached behind panel on C O base models Check that each burner valve and orifice is in alignment with the burner Install a pressure tap in the main gas line before the range pressure regulat...

Page 35: ...light the pilots Replace the pressure tap plug in the manifold Test each burner If the flame is rising up off of the ports adjust the burner shutter closed Propane burners may have a small amount of...

Page 36: ...components are in place and functioning as intended Consult the following table and the flowchart that begins on the following page Problem Look for Oven will not come on Oven pilot is out Oven pilot...

Page 37: ...ttom If the MV doesn t rise quickly above 10 replace the thermocouple Holding the red button light the pilot Light the pilot Check through the hole in the oven bottom for a pilot flame and leave the o...

Page 38: ...enter of the knob from the rear of the knob and reinstall Be sure the thermostat bulbs are pushed completely into the tubes under the griddle Remove the knobs and valve cover panel Observe the burners...

Page 39: ...nter of the griddle NOTE If the user is dissatisfied with the griddle temperature recovery time To adjust the temperature locate the center of the thermostat Scrape the paint seal off of the screw NOT...

Page 40: ...serviceable from the front of the unit through the oven cavity Remove the back lining Disconnect the motor mount plate by removing the eight hex nuts that secure it to the oven interior back Pull the...

Page 41: ...cover and valve panel Yes No Move a DVM probe to the center terminal of the switch wires 1 and 2 Check the voltage specified by the Serial Plate located behind the oven valve cover panel Connect the m...

Page 42: ...itch Yes No Check all wiring for loose terminals or breaks Check Power Switch and Door Switch per the instructions Remove the wire nuts from the red white and black wires Replace the motor if differen...

Page 43: ...AIN POWER SOURCE UNPLUG OR DISCONNECT CIRCUIT BREAKER CAUTION Be sure a DVM is protected to 40 amps or greater Connect main power supply Turn on the oven Power Switch Observe that the amperage surges...

Page 44: ...TROUBLESHOOTING MODEL 400 RESTAURANT RANGES PAGE 44 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT TROUBLESHOOTING Electrical Schematic for 120 Volt Ranges...

Page 45: ...MODEL 400 RESTAURANT RANGES TROUBLESHOOTING OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PAGE 45 OF 64 TROUBLESHOOTING Electrical Schematic for 208 230 Volt Ranges...

Page 46: ...arts Distributor or Southbend Authorized Service Agency If necessary please consult Southbend Parts Department for assistance Index of Restaurant Range Parts Diagrams 3 4 5 6 7 2 1 Key Page Number Des...

Page 47: ...0766 Flue riser assembly 22 5 x 36 1181150 Flue riser assembly 10 x 36 1181137 Flue riser assembly 22 5 x 24 1181151 Flue riser assembly 10 x 24 Shelf Flue Riser Parts for ranges built after August 16...

Page 48: ...68 Flue riser assembly 22 5 x 60 1181152 Flue riser assembly 10 x 60 1181136 Flue riser assembly 22 5 x 48 1181153 Flue riser assembly 10 x 48 1181672 Flue riser assembly 22 5 for 2RR Flue Riser Parts...

Page 49: ...Models 448 2GR TR 1180856 Valve Panel for Models 460 shown 1181302 Valve Panel for Models 460 2GL TL 1181303 Valve Panel for Models 460 2GR TR 1181304 Valve Panel for Models 460 3GL TL 1181305 Valve P...

Page 50: ...dels 460 shown 1186439 Polypanel for Models 460 2GL TL 1186440 Polypanel for Models 460 2GR TR 1186441 Polypanel for Models 460 3GL TL 1186442 Polypanel for Models 460 3GR TR 1187354 Polypanel for Mod...

Page 51: ...luding bolts leg pads or lock washers 1174260 Leg Package SS set of 4 legs not including bolts leg pads or lock washers 1174262 Earthquake Legs SS set of 4 legs not including bolts leg pads or lock wa...

Page 52: ...on 1 1178204 Knob Control Black knob with white arrow 2 1178202 Gas Valve Hi Off 3 1008742 Hood Orifice 42 Natural Gas 1008755 Hood Orifice 55 LP Gas 4 1177447 Pilot Assembly Front 5 1177111 Burner As...

Page 53: ...Hood Orifice 37 Natural Gas 1008752 Hood Orifice 52 LP Gas 4 1177447 Pilot Assembly Front 5 1177111 Burner Assembly 6 1177448 Pilot Assembly Rear 7 1180872 Pilot Support Bracket for ranges built befo...

Page 54: ...Assembly 4 1134810 Burner Support for ranges built before April 9 2001 1182285 Burner Support for ranges built after April 8 2001 5 1162807 Lighter Pipe Weld Assembly 6 1146906 Elbow 90 Deg Street 7 P...

Page 55: ...bly 48 Left 1187337 Griddle Assembly 48 Right 1187338 Griddle Assembly 48 Left Thermostatic 1187339 Griddle Assembly 48 Right Thermostatic 6 1162828 Griddle Pilot Pipe Assembly for 24 griddle 1162980...

Page 56: ...2299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 1 2 3 4 5 6 6 14 15 16 17 18 Optional Thermostatic Griddle Control for 24 Griddle Optional Thermostatic Griddle Controls for 3...

Page 57: ...August 19 2002 1184689 Knob Control Black knob with red stripe for ranges built after August 19 2002 14 1146304 Screw 10 x 1 2 Phil 15 1178204 Gas Valve Hi Off 16 P3111 Ceramic side 3 1 2 x 7 1 2 x 1...

Page 58: ...RESTAURANT RANGES PAGE 58 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REAR VIEW Raised Griddle Broiler Parts See parts list o...

Page 59: ...Assembly for ranges built after June 20 2000 15 1180834 Oven Baffle Co 16 1180841 Bracket Oven Baffle 17 1180776 Oven Bottom Full Oven 18 1164125 Burner 19 1164037 Oven Safety Valve for ranges built b...

Page 60: ...MODEL 400 RESTAURANT RANGES PAGE 60 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Convection Oven Parts See parts list on previous...

Page 61: ...ottom Space Saver Oven 4 1173547 Rod Oven 5 1119099 Quadrant Assembly for ranges built before June 20 2000 1180859 Quadrant Assembly for ranges built after June 20 2000 6 1164125 Burner 7 1179998 Dial...

Page 62: ...PARTS MODEL 400 RESTAURANT RANGES PAGE 62 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Standard Oven Parts See parts list on previous page...

Page 63: ...Black knob with red stripe for ranges built after August 19 2002 2 1178202 Gas Valve 3 1008751 Hood Orifice NAT 1008757 Hood Orifice LP 4 1022994 Hot Top Burner 5 1099002 Pilot Adjusting Valve 6 1099...

Page 64: ...ognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency o...

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