Southbend 424E Operator'S Manual Download

Page: 61 / 64

ODEL

400 R

ESTAURANT

ANGES

ARTS

PERATOR

’

ANUAL

1182299

REV

3 (05/05) D

RAFT

AGE

PARTS

Standard Oven Parts

See drawing on following page.

Key

Part Number

Description

1024196

Door Assembly (Full Oven) (for ranges built before September 15, 2002)

1184099

Door Assembly (Full Oven with round door handle) (for ranges built after September 15, 2002)

1184783

Door Assembly (Full Oven with oblong door handle) (for ranges built after September 15, 2002)

1179072

Door Assembly (Space Saver Oven) (for ranges built before September 15, 2002)

1184178

Door Assembly (Space Saver Oven with round door handle) (for ranges built after September 15, 2002)

1184788

Door Assembly (Space Saver Oven with round door handle) (for ranges built after September 15, 2002)

1179951

Door Handle (Full Oven)(Round)

1184137

Door Handle (Full Oven)(Oblong)

1179952

Door Handle (Space Saver Oven)(Round)

1184136

Door Handle (Space Saver Oven)(Oblong)

1034900

Door Hook Left

1034901

Door Hook Right

1177778

Door Stakes Left & Right

1180861

Door Hinge

P1089

Spring, Door (Full Oven)

1179030

Spring, Door (Space Saver Oven)

1180776

Oven Bottom (Full Oven)

1180853

Oven Bottom (Space Saver Oven)

1173547

Rod, Oven

1119099

Quadrant Assembly (for ranges built before June 20, 2000)

1180859

Quadrant Assembly (for ranges built after June 20, 2000)

1164125

Burner

1179998

Dial Knob, Oven

1179999

Bezel

B940000201

Thermostat

1164037

Oven Safety Valve(for ranges built before April 19, 2002)

1180866

Oven Safety Valve(for ranges built after April 19, 2002)

1008736

Hood Orifice #36 (Natural Gas) (for ranges built before September 13, 2002)

1008729

Hood Orifice #29 (Natural Gas) (for ranges built after September 13, 2002)

1008752

Hood Orifice #52 (LP Gas) (for ranges built before September 13, 2002)

1008749

Hood Orifice #49 (LP Gas) (for ranges built after September 13, 2002)

1180873

Pilot Tube(for ranges built before April 19, 2002)

1180871

Pilot Tube(for ranges built after April 19, 2002)

1163868

Thermocouple(for ranges built before April 19, 2002)

1182399

Thermocouple(for ranges built after April 19, 2002)

1173545CP

Oven Rack for Full Standard (25.75” x 25.625”)

1179028CP

Oven Rack for Space Saver (25.75” x 19”)

1163869

Nat Pilot (Includes Pilot Orfice)

1163870

LP Pilot (Includes Pilot Orfice)

1171523

Nat Pilot Orfice

1171524

LP Pilot Orfice

1180874

Bracket, Oven Safety(for ranges built before April 19, 2002)

1180830

Bracket, Oven Safety(for ranges built after April 19, 2002)

* not shown on drawing

Summary of Contents for 424E

Page 1: ...60DD 2GL 2TL 2GR 2TR 3GL 3TL 3GR 3TR 4GL 4TL 4GR 4TR Ranges with Double Oven Base and Raised Griddle Broiler 460AA 2RR 2RR 2RR Model 436D Model 460AA 2RR WARNING Improper installation adjustment alter...

Page 2: ...rs to a potential hazard or unsafe practice which could result in injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully unders...

Page 3: ...peration 18 Cooking Hints 21 Cleaning 23 Adjustments 26 Troubleshooting 33 Parts 46 Read these instructions carefully before attempting installation Installation and initial startup should be performe...

Page 4: ...ess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at...

Page 5: ...EE 2TR 448EE 3GR 448EE 3TR 460AA 460AD 460DD R O R R O R R O R R O R R O R 460AA 2GL 460AA 2TL 460AD 2GL 460AD 2TL 460DD 2GL 460DD 2TL 460AA 2GR 460AA 2TR 460AD 2GR 460AD 2TR 460AD 2GR 460DD 2TR 460AA...

Page 6: ...572 31 787 6 152 37 940 15 5 394 12 5 318 436D 36 5 928 34 864 29 75 756 31 787 12 305 2 75 70 59 5 1511 22 5 572 31 787 6 152 37 940 15 5 394 12 5 318 448EE 48 625 1235 34 864 29 75 756 31 787 12 30...

Page 7: ...768 460AA 26 125 664 24 610 14 25 362 26 125 664 24 610 14 25 362 10 33 000 2 32 000 0 394 000 2 5 64 30 25 768 24 610 6 152 460AA 2GL 460AA 2GR 460AA 2TL 460AA 2TR 26 125 664 24 610 14 25 362 26 125...

Page 8: ...25 768 460AA 26 125 664 24 610 14 25 362 26 125 664 24 610 14 25 362 10 33 000 90 000 0 394 000 2 5 64 30 25 768 24 610 6 152 460AA 2GL 460AA 2GR 460AA 2TL 460AA 2TR 26 125 664 24 610 14 25 362 26 12...

Page 9: ...ommended that a canopy extend 6 past the appliance and the bottom edge be located 6 6 from the floor Filters should be installed at an angle of 45 or more from the horizontal This position prevents dr...

Page 10: ...leaks Use only soapy water for testing on all gases NEVER use an open flame to check for gas leaks All connections must be checked for leaks after the unit has been put into operation Test pressure sh...

Page 11: ...stem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Step 1 Unpacking IMMEDIATELY IN...

Page 12: ...1 Raise unit sufficiently to allow leg pads and legs to be attached For safety shore up and support the unit with an adequate blocking arrangement strong enough to support the load 2 Attach the four...

Page 13: ...ercome a slightly uneven floor Casters are provided with a Zerk fitting for proper lubrication when required 1 Raise unit sufficiently to allow leg pads and casters to be attached For safety shore up...

Page 14: ...the cable clamp item D adjust the restraining device extended length to prevent over bending or kinking of the appliance connector For units not equipped with flame safety devices be sure all valves a...

Page 15: ...ce the flue riser assembly on the range as shown on the appropriate diagram below 2 Slide the flue riser assembly over the bayonets until it bottoms out as shown below 3 Secure ends of flue riser asse...

Page 16: ...ipment is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service D...

Page 17: ...t heights should be checked at installation and adjusted if necessary On new installations start with the top burner of the unit s furthest from the gas input to the manifold This will purge the syste...

Page 18: ...of the burners immediately after burner value has been turned ON Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again LIGHTING AFTER GAS HAS BEEN SHUT OFF When turn...

Page 19: ...lter on the manifold 3 Burners should have 1 2 to 5 8 steady blue flame Adjust if necessary 4 Lower griddle into position and observe burner operating characteristics through holes in valve panel THER...

Page 20: ...eady blue flame Adjust if necessary SHUTDOWN OF ENTIRE RANGE To place the range in a standby state ready for use do the following 1 Turn all manual gas valves OFF 2 Turn all thermostats to their lowes...

Page 21: ...PRE COOKED Use manufacturer s recommended temperature and time for convection oven for a 3 pan load F POTATOES BAKING 8 OZ SIZE Wash and wrap in potato foil Place 30 potatoes on 18 x 24 bun pan 3 pan...

Page 22: ...44 oz frozen 60 325 3 4 Dutch apple pies 46 oz frozen 50 350 3 4 Baked potatoes 8 oz 60 400 3 30 wrapped Pre blanched potatoes frozen 16 400 3 5 lb Fish portions pre cooked breaded 3 oz 16 400 3 32 M...

Page 23: ...d splatter or condensed vapors that have BAKED on the equipment apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing clea...

Page 24: ...ur Then gradually bring each griddle up to frying temperature Next spread three or four ounces of beef suet or as a substitute baking soda to season it Never allow water on a hot griddle and never was...

Page 25: ...or top linings as they may damage the finish or leave gray residue OVEN INTERIOR CONVECTION TYPE OVEN WARNING FOR YOUR SAFETY DISCONNECT THE POWER SUPPLY TO THE APPLIANCE BEFORE CLEANING WHEN CLEANING...

Page 26: ...tion and read manometer 7 If manometer does not read 4 W C for natural gas or 10 W C for propane gas adjust regulator if gas pressure is O K go to Step 10 8 Remove cap from top of regulator 9 With a s...

Page 27: ...The pilot flame is properly adjusted when it is just large enough to maintain a glowing red color of the flame switch capillary bulb OVEN BURNER FLAME The oven burner orifice is of the fixed type siz...

Page 28: ...il two successive readings are within 5 degrees of each other The control should be recalibrated if your reading is not within 20 degrees of the dial setting 400 degrees If calibration is required the...

Page 29: ...or operation through the hole behind the kick plate while the oven is heating After oven temperature is stabilized observe that the flame has decreased Set the oven knob to the midpoint between the tw...

Page 30: ...cated to calibrate the temperature If the temperature cannot be set to within 10 F replace the thermostat and retest Repeat this procedure until the temperature stabilizes to 10 F of the setting Allow...

Page 31: ...e has been adjusted see previous subsection To check temperatures when recalibrating use a test instrument with a DISC type thermocouple for surface temperature checking Drop a couple of drops of oil...

Page 32: ...3 Follow all steps as indicated in the conversion kit 4 Check for leaks and proper manifold pressure the procedure is on page 26 5 Re light all pilots and check for proper operation Note A kit for co...

Page 33: ...produce excessive carbon deposits Incorrect gas type supplied to unit Incorrect supply pressure Only some burners in a unit produce excessive carbon deposits Incorrect orifices Primary air not adjuste...

Page 34: ...N Wiring attached behind panel on C O base models Check that each burner valve and orifice is in alignment with the burner Install a pressure tap in the main gas line before the range pressure regulat...

Page 35: ...light the pilots Replace the pressure tap plug in the manifold Test each burner If the flame is rising up off of the ports adjust the burner shutter closed Propane burners may have a small amount of...

Page 36: ...components are in place and functioning as intended Consult the following table and the flowchart that begins on the following page Problem Look for Oven will not come on Oven pilot is out Oven pilot...

Page 37: ...ttom If the MV doesn t rise quickly above 10 replace the thermocouple Holding the red button light the pilot Light the pilot Check through the hole in the oven bottom for a pilot flame and leave the o...

Page 38: ...enter of the knob from the rear of the knob and reinstall Be sure the thermostat bulbs are pushed completely into the tubes under the griddle Remove the knobs and valve cover panel Observe the burners...

Page 39: ...nter of the griddle NOTE If the user is dissatisfied with the griddle temperature recovery time To adjust the temperature locate the center of the thermostat Scrape the paint seal off of the screw NOT...

Page 40: ...serviceable from the front of the unit through the oven cavity Remove the back lining Disconnect the motor mount plate by removing the eight hex nuts that secure it to the oven interior back Pull the...

Page 41: ...cover and valve panel Yes No Move a DVM probe to the center terminal of the switch wires 1 and 2 Check the voltage specified by the Serial Plate located behind the oven valve cover panel Connect the m...

Page 42: ...itch Yes No Check all wiring for loose terminals or breaks Check Power Switch and Door Switch per the instructions Remove the wire nuts from the red white and black wires Replace the motor if differen...

Page 43: ...AIN POWER SOURCE UNPLUG OR DISCONNECT CIRCUIT BREAKER CAUTION Be sure a DVM is protected to 40 amps or greater Connect main power supply Turn on the oven Power Switch Observe that the amperage surges...

Page 44: ...TROUBLESHOOTING MODEL 400 RESTAURANT RANGES PAGE 44 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT TROUBLESHOOTING Electrical Schematic for 120 Volt Ranges...

Page 45: ...MODEL 400 RESTAURANT RANGES TROUBLESHOOTING OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PAGE 45 OF 64 TROUBLESHOOTING Electrical Schematic for 208 230 Volt Ranges...

Page 46: ...arts Distributor or Southbend Authorized Service Agency If necessary please consult Southbend Parts Department for assistance Index of Restaurant Range Parts Diagrams 3 4 5 6 7 2 1 Key Page Number Des...

Page 47: ...0766 Flue riser assembly 22 5 x 36 1181150 Flue riser assembly 10 x 36 1181137 Flue riser assembly 22 5 x 24 1181151 Flue riser assembly 10 x 24 Shelf Flue Riser Parts for ranges built after August 16...

Page 48: ...68 Flue riser assembly 22 5 x 60 1181152 Flue riser assembly 10 x 60 1181136 Flue riser assembly 22 5 x 48 1181153 Flue riser assembly 10 x 48 1181672 Flue riser assembly 22 5 for 2RR Flue Riser Parts...

Page 49: ...Models 448 2GR TR 1180856 Valve Panel for Models 460 shown 1181302 Valve Panel for Models 460 2GL TL 1181303 Valve Panel for Models 460 2GR TR 1181304 Valve Panel for Models 460 3GL TL 1181305 Valve P...

Page 50: ...dels 460 shown 1186439 Polypanel for Models 460 2GL TL 1186440 Polypanel for Models 460 2GR TR 1186441 Polypanel for Models 460 3GL TL 1186442 Polypanel for Models 460 3GR TR 1187354 Polypanel for Mod...

Page 51: ...luding bolts leg pads or lock washers 1174260 Leg Package SS set of 4 legs not including bolts leg pads or lock washers 1174262 Earthquake Legs SS set of 4 legs not including bolts leg pads or lock wa...

Page 52: ...on 1 1178204 Knob Control Black knob with white arrow 2 1178202 Gas Valve Hi Off 3 1008742 Hood Orifice 42 Natural Gas 1008755 Hood Orifice 55 LP Gas 4 1177447 Pilot Assembly Front 5 1177111 Burner As...

Page 53: ...Hood Orifice 37 Natural Gas 1008752 Hood Orifice 52 LP Gas 4 1177447 Pilot Assembly Front 5 1177111 Burner Assembly 6 1177448 Pilot Assembly Rear 7 1180872 Pilot Support Bracket for ranges built befo...

Page 54: ...Assembly 4 1134810 Burner Support for ranges built before April 9 2001 1182285 Burner Support for ranges built after April 8 2001 5 1162807 Lighter Pipe Weld Assembly 6 1146906 Elbow 90 Deg Street 7 P...

Page 55: ...bly 48 Left 1187337 Griddle Assembly 48 Right 1187338 Griddle Assembly 48 Left Thermostatic 1187339 Griddle Assembly 48 Right Thermostatic 6 1162828 Griddle Pilot Pipe Assembly for 24 griddle 1162980...

Page 56: ...2299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 1 2 3 4 5 6 6 14 15 16 17 18 Optional Thermostatic Griddle Control for 24 Griddle Optional Thermostatic Griddle Controls for 3...

Page 57: ...August 19 2002 1184689 Knob Control Black knob with red stripe for ranges built after August 19 2002 14 1146304 Screw 10 x 1 2 Phil 15 1178204 Gas Valve Hi Off 16 P3111 Ceramic side 3 1 2 x 7 1 2 x 1...

Page 58: ...RESTAURANT RANGES PAGE 58 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REAR VIEW Raised Griddle Broiler Parts See parts list o...

Page 59: ...Assembly for ranges built after June 20 2000 15 1180834 Oven Baffle Co 16 1180841 Bracket Oven Baffle 17 1180776 Oven Bottom Full Oven 18 1164125 Burner 19 1164037 Oven Safety Valve for ranges built b...

Page 60: ...MODEL 400 RESTAURANT RANGES PAGE 60 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Convection Oven Parts See parts list on previous...

Page 61: ...ottom Space Saver Oven 4 1173547 Rod Oven 5 1119099 Quadrant Assembly for ranges built before June 20 2000 1180859 Quadrant Assembly for ranges built after June 20 2000 6 1164125 Burner 7 1179998 Dial...

Page 62: ...PARTS MODEL 400 RESTAURANT RANGES PAGE 62 OF 64 OPERATOR S MANUAL 1182299 REV 3 05 05 DRAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Standard Oven Parts See parts list on previous page...

Page 63: ...Black knob with red stripe for ranges built after August 19 2002 2 1178202 Gas Valve 3 1008751 Hood Orifice NAT 1008757 Hood Orifice LP 4 1022994 Hot Top Burner 5 1099002 Pilot Adjusting Valve 6 1099...

Page 64: ...ognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency o...

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