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Quick-Check

Port

PowerSaver Manifold with

Nitrogen Purity Sensor

O&M Manual

Version 0; 03/28/2016

The Leader in Nitrogen Generation Technology

Summary of Contents for Quick-Check 1

Page 1: ...Quick Check 6 Port PowerSaver Manifold with Nitrogen Purity Sensor O M Manual Version 0 03 28 2016 2020 The Leader in Nitrogen Generation Technology...

Page 2: ..._______________________________________________________________________________ _____________________________________________________________________________________________________________________ __...

Page 3: ...Quick Check PowerSaver Manifold 6 Port South Tek Systems Revision 0 Revision Date 8 2 17 Page 3 of 30 Notes Page...

Page 4: ...rements 10 4 SYSTEM DESCRIPTION 10 4 1 Key Features 10 4 2 Specifications 12 5 SYSTEM CONTROLS AND COMMUNICATIONS 12 5 1 Home Screen 13 5 2 Powering On Off 13 5 3 HMI Input Functions 13 5 4 Menu Scree...

Page 5: ...e 8 2 17 Page 5 of 30 7 1 3 Normal Start up 23 7 2 Shutdown 24 8 SYSTEM MAINTENANCE 24 8 1 Filter Element Replacement 24 8 2 Maintenance Screen 25 8 2 1 Maintenance Test 25 8 2 2 Valve Test Mode 25 9...

Page 6: ...generating systems for worldwide distribution Why not generate nitrogen at your own facility for a fraction of the cost versus endlessly paying for bulk liquid or delivered gas cylinders We manufactu...

Page 7: ...paid unless authorized in advance by Seller NOTE Any MODIFICATIONS made by the customer without the written consent of South Tek Systems will void the product s design specifications 1 5 SERVICE RETUR...

Page 8: ...d and competent individuals are allowed to perform installation operation maintenance and repair Completely isolate incoming and outgoing pressures to the generator and make sure to depressurize the s...

Page 9: ...vice engineers that are qualified to work on electric and pneumatic equipment can do the installation maintenance and repairs Unqualified people are not allowed to repair the equipment Do not tamper o...

Page 10: ...torage for an extended time over 1 month then the Oxygen Fuel Cell Analyzer if included should be removed sealed off and stored in a controlled environment 3 3 ELECTRICAL REQUIREMENTS Power supply mus...

Page 11: ...status goes above the allowable percent of O2 or if the flow sensor is not receiving a signal on any one zone or more then the alarm on the unit will trip and engage the Dry Contact Relay Pre Filter...

Page 12: ...VAC power supply 4 2 SPECIFICATIONS 5 SYSTEM CONTROLS AND COMMUNICATIONS The Quick Check PowerSaver Manifold comes with controls and instruments uniquely programmed proprietary to South Tek with a con...

Page 13: ...ng equipment such as the compressor dryer and or nitrogen generator are not included in this section Please consult the original manufacturer s instructions for further information 5 1 HOME SCREEN The...

Page 14: ...anges and reset alarms Most screens have options for bringing the display back to the Main screen with a Home button Some screens will also display Menu which will return the user to the Menu screen k...

Page 15: ...chart above is the recommended 2 Point Calibration range for the Low Value and High Value The Low Raw and High Raw are determined by the Current Raw reading at the time the known calibration source is...

Page 16: ...duce an audible beep in the Quick Check when enabled alarms are triggered Purity Alarm The box under the Purity Setpoint is the user alarm setpoint Factory default setpoint is 2 00 O2 The Purity Alarm...

Page 17: ...o the Reset Alarm block and pressing Reset Alarm Before resetting the Filter Alarm read the Filter Info section Filter Info The Filter Info screen will display the current filter status of either Good...

Page 18: ...e static IP is entered the user must press the connect button or cycle the power to the controller to see the device on their intranet network Communication through Ethernet includes Remote Access SD...

Page 19: ...mation is correct An error message will appear if the information is incorrect 8 Press Exit once the connection information has been confirmed Loading Image File and Logging on 1 Open the Remote Acces...

Page 20: ...Purity MI 21 40022 XXX XX O2 R Last Zone 2 O2 Purity MI 22 40023 XXX XX O2 R Last Zone 3 O2 Purity MI 23 40024 XXX XX O2 R Last Zone 4 O2 Purity MI 24 40025 XXX XX O2 R Last Zone 5 O2 Purity MI 25 40...

Page 21: ...n alarm has been triggered the alarm status will read Active The type of alarm can be viewed by accessing the Alarm Info screen in the Menu 6 5 ZONE SETUP The Quick Check starts sampling the zones one...

Page 22: ...urized and then fill the system with nitrogen Fix any leaks found in the FPS and once all leaks have been corrected set up each APS according to the APS tuning instruction sheet in Section 9 AutoPurge...

Page 23: ...the system to get within the parameters of the setpoint the user can engage the Initial System Purge which will allow a default of 40 days of purging without alarm To set up the Initial System Purge o...

Page 24: ...follows Pre analyzer filter 12 months Once per year See instructions below for how to remove replace the filter element WARNING Do not try to remove filter bowls until the filter is completely depress...

Page 25: ...k Check PowerSaver Manifold 6 Port which allows the user to view a quick operation of the sampling function in the unit To utilize the Maintenance Test ensure the ON OFF selector switch on the Home sc...

Page 26: ...w control Figure 26 is turned all the way clockwise 2 Bring the Fire Protection System up to Supervisory Pressure 3 Mark each APS purge line from all zones so that they can easily be matched to the ap...

Page 27: ...If further assistance is required contact your local distributor or South Tek Systems Symptoms Probable Cause Corrective Action System Not Powering On Too Low or Too High Voltage Amperage Check Elect...

Page 28: ...ity to ensure that the system is fully inspected upon delivery and shall contact the appropriate shipping company to make any claims on damaged goods due to transit within that shipping company s poli...

Page 29: ...s is also not liable for any losses damages or cost of delays including incidental or consequential damages There are no warranties or guarantees expressed or implied including the warranties of merch...

Page 30: ...Quick Check PowerSaver Manifold 6 Port South Tek Systems Revision 0 Revision Date 8 2 17 Page 30 of 30 Last Page...

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