Sony XR-C5110R Service Manual Download Page 1

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SERVICE MANUAL

FM/MW/LW CASSETTE CAR STEREO

AEP Model

UK Model

Model Name Using Similar Mechanism

XR-C5100R

Tape Transport Mechanism Type

MG-25Y-136

SPECIFICATIONS

XR-C5110R/C5120R

Photo: XR-C5120R

Ver 1.1 2002.01

9-926-426-12

Sony Corporation

2002A0500-1

e Vehicle Company

2002.1

Published by Sony Engineering Corporation

Summary of Contents for XR-C5110R

Page 1: ...l Model Name Using Similar Mechanism XR C5100R Tape Transport Mechanism Type MG 25Y 136 SPECIFICATIONS XR C5110R C5120R Photo XR C5120R Ver 1 1 2002 01 9 926 426 12 Sony Corporation 2002A0500 1 e Vehicle Company C 2002 1 Published by Sony Engineering Corporation ...

Page 2: ...d Wiring Boards and Schematic Diagrams 25 6 5 Printed Wiring Board MAIN Board Component Side 27 6 6 Printed Wiring Board MAIN Board Conductor Side 29 6 7 Schematic Diagram MAIN Section 1 2 31 6 8 Schematic Diagram MAIN Section 2 2 33 6 9 Printed Wiring Board PANEL Section 35 6 10 Schematic Diagram PANEL Section 37 6 11 IC Pin Function Description 42 7 EXPLODED VIEWS 46 8 ELECTRICAL PARTS LIST 49 F...

Page 3: ... 3 SECTION 1 GENERAL This section is extracted from instruction manual ...

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Page 10: ...DISASSEMBLY 1 three screws PTT2 6 8 2 sub panel 3 connector CN302 5 screw PTT2 6 6 6 mechanism deck MG 25Y 136 4 flexible flat cable CN301 1 three screws PTT2 6 8 3 two ground point screws 5 three screws PTT2 6 8 5 three screws PTT2 6 12 1 screw PTT2 6 8 5 two screws PTT2 6 8 6 heat sink 2 rubber cap 25 1 two screws PTT2 6 8 4 main board ...

Page 11: ...bending the claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Holder the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 12: ...A shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 13: ... 13 GUIDE C 2 guide C 1 three claws two precision screws P2 2 capstan reel motor M901 30 MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 ...

Page 14: ...D PB mode 2 Adjust adjustment resistor for inside capstan motor so that the reading on the speed checker or frequency counter becomes in specification Specification Constant speed Adjustment Location See page 17 set test tape WS 48A 3 kHz 0 dB AUDIO OUT jack CNJ151 10 kΩ speed checker or frequency counter Tape Tension Measurement 1 Clean the following parts with a denatured alcohol moistened swab ...

Page 15: ...play Adjustment Location See page 17 FM Stereo Separation Adjustment Setting SOURCE button FM Procedure FM Stereo Level meter Level meter signal generator connection reading dB output channel L CH L CH A B R CH L CH Adjust RV4 on TU1 for minimum reading R CH R CH C D L CH R CH Adjust RV4 on TU1 for minimum reading L CH Stereo separation A B R CH Stereo separation C D The separations of both channe...

Page 16: ...y FM RDS S Meter Adjustment Setting SOURCE button FM Procedure 1 Set to the test mode See page 14 2 Push the SOURCE button and set to FM Display 3 Push the 6 button 4 Adjust RV1 so that the display indication is 10 2 Display Specification Display indication 10 0 to 10 4 Adjustment Location See page 17 Adjustment Location See page 17 FM RF signal generator Carrier frequency 98 00 MHz Output level 3...

Page 17: ...stment Location SET UPPER VIEW Tape Speed Adjustment TU1 RV1 AM MW Auto Scan Stop Level Adjustment RV2 FM Auto Scan Stop Level Adjustment RV4 FM Stereo Separation Adjustment RV1 FM RDS S Meter Adjustment 17 ...

Page 18: ...FER Q51 MUTING CONTROL SWITCH Q61 MUTING Q121 BAND PASS FILTER IC90 R CH D61 R CH FM AM TUNER UNIT TU1 SYSTEM CONTROLLER IC501 1 3 LO DX 11 SEEK 21 ST LO DX J1 FM AM ANTENNA 8 8V FM FM B 10 8V AM AM B D1 9 8V TU 1 52 MTP 75 DAVN RDS DECODER IC51 INTERFACE REGISTER IIC BUS SLAVE TRANSCEIVER OSCILLATOR CLOCK X51 4 332MHz 4 8 5 OSCI OSCO 10 9 SDA SCL DAVN 57 kHz BAND PASS FILTER CLOCKED COMPARATOR RD...

Page 19: ...O 70 I2C SIO 15 BEEP CNJ151 2 2 AUDIO OUT LINE OUT R CH L R 68 AMP MUTE 79 TEL ATT 65 MUTE MUTING CONTROL SWITCH Q621 MUTING CONTROL SWITCH Q622 118 AMP ON ACC D Page 24 BATT B BATT B D622 D625 D624 D571 XR C5120R D621 FRONT L 11 15 11 17 19 FL FL 9 7 FR FR FL IN FR IN 14 21 23 RL RL RL IN 12 22 5 3 RR RR RR IN 4 LEVEL SHIFT Q571 CN601 1 2 POWER CONNECTOR POWER AMP IC611 FRONT L 10 FRONT R 12 FRON...

Page 20: ...UP 5V RESET SIGNAL GENERATOR IC652 BATTERY DETECT Q701 6 8 4 CLK CLK IN DATA OUT DATA 2 RST RESET SWITCH BUS ON SWITCH 13 11 1 BUS ON OUT BUS ON IN 12 9 DATA IN SONY BUS INTERFACE IC701 BATT BATT B BUS ON DATA CLK RESET 7 6 5 4 2 RST 3 BATT CLK DATA OUT DATA IN RST BUS ON BU IN CLK DATA OUT DATA IN RST BUS ON BU IN BATTERY SWITCH 10 BU IN 77 10 19 UNICKO 17 UNISI 18 UNISO 86 HSTX 11 90 TH701 D702 ...

Page 21: ... Ω and 1 4 W or less unless otherwise specified internal component C panel designation U B Line H adjustment for repair Power voltage is dc 14 4V and fed with regulated dc power supply from ACC and BATT cords Voltages and waveforms are dc with respect to ground under no signal detuned conditions no mark FM AM MW LW TAPE PLAYBACK Impossible to measure Voltages are taken with aVOM Input impedance 10...

Page 22: ...02 B 4 D603 B 5 D604 H 10 D605 C 5 D611 C 6 D612 C 7 D613 C 6 D614 C 6 D615 B 7 D616 B 8 D617 B 8 D618 B 8 D621 D 9 D622 E 8 D623 D 7 D624 D 7 D625 E 7 D631 J 2 D653 I 8 D661 D 5 D662 C 5 D701 F 2 D702 E 3 D703 F 3 D704 C 3 D705 B 3 D706 B 3 IC1 E 12 IC51 I 11 IC90 J 10 IC301 G 11 IC361 I 2 IC401 E 9 IC501 H 6 IC652 G 2 IC701 F 3 Q51 J 13 Q61 G 9 Q71 D 11 Q81 E 3 Q82 E 2 Q90 K 9 Q121 F 8 Q151 F 8 ...

Page 23: ...110R C5120R 29 30 Semiconductor Location Ref No Location D362 H 2 D601 C 1 D651 F 2 D671 C 4 D672 E 2 D673 E 2 D674 D 4 IC611 A 9 IC671 E 2 Q631 J 2 6 6 PRINTED WIRING BOARD MAIN Board Conductor Side Page 36 ...

Page 24: ...XR C5110R C5120R 31 32 6 7 SCHEMATIC DIAGRAM MAIN Section 1 2 See page 26 for Waveforms See page 39 for IC Block Diagrams ...

Page 25: ...XR C5110R C5120R 33 34 6 8 SCHEMATIC DIAGRAM MAIN Section 2 2 See page 26 for Waveforms See page 40 for IC Block Diagrams Page 37 ...

Page 26: ...r Location Component Side Ref No Location D902 B 12 D903 B 12 D904 B 11 D951 C 9 Q941 B 1 Q942 C 1 Q943 C 1 Q944 C 1 Q945 C 2 Semiconductor Location Conductor Side Ref No Location IC901 C 8 6 9 PRINTED WIRING BOARD PANEL Section Page 29 ...

Page 27: ...XR C5110R C5120R 37 38 6 10 SCHEMATIC DIAGRAM PANEL Section See page 26 for Waveforms Page 34 ...

Page 28: ... 4 5 6 7 8 9 10 20 19 18 17 16 15 14 13 12 11 21 22 23 26 27 28 29 30 31 32 33 34 37 38 39 40 24 25 PBFB1 PBRIN1 PBREF1 PBFIN1 35 36 PBGND VCT PBFIN2 PBREF2 PBRIN2 PBFB2 PBEQ1 PBOUT1 VCC TAPEIN1 AUXIN1 MSLPF LINEOUT1 NC NC G2FB G1FB MSTC DGND MSOUT NC NC INSW TAPESW MSMODE DRSW MSSW NC NC LINEOUT2 DIREF AUXIN2 TAPEIN2 PBEQ2 PBOUT2 GND F2 120µ 70µ X1 X1 VCT F1 120µ 70µ 24dB F3 LPF VCC DETECT MS ON ...

Page 29: ...E PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC MODE2 MODE1 STB VDD AMP VCC ANT COM AM FM GND 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON SWITCH RESET SWITCH BATTERY SWITCH BUS ON RST BATT CLK VREF DATA GND VCC RST BUS ON CLK IN BU IN DATA IN DATA OUT ...

Page 30: ...play driver IC901 15 BEEP O Beep sound drive signal output terminal 16 LCD CE O Chip enable signal output to the liquid crystal display driver IC901 H active 17 UNISI I Serial data input from the SONY bus interface IC701 18 UNISO O Serial data output to the SONY bus interface IC701 19 UNICKO O Serial data transfer clock signal output to the SONY bus interface IC701 20 SD IN I Station detector dete...

Page 31: ...ch S501 input terminal L off halt mode H on operation mode 57 NCO O Not used open 58 TESTIN I Setting terminal for the test mode L test mode Normally fixed at H 59 DOOR IND O LED drive signal output of the door indicator H LED on H is output to turn on LED when front panel is opened Not used open 60 EVOL MUTE O Muting control signal output to the electrical volume IC401 Volume minimum output H act...

Page 32: ... a music is present or not from CXA2509AQ IC301 is detected at auto music sensor L music is present H music is not present 104 REEL I Rotation detect signal input from supply reel sensor and take up reel sensor on the deck mechanism 105 POS0 I 106 POS1 I 107 POS2 I 108 POS3 I 109 LM EJ O Motor drive signal output to the loading tape operation motor drive IC361 H active For the eject direction and ...

Page 33: ...18 AMP ON O Standby on off control signal output to the power amplifier IC611 L standby mode H amp on 119 VSS Ground terminal 120 POWON O Main system power supply on off control signal output to the BA3918 IC671 H power on 1 Loading tape operation motor control STOP LOADING FORWARD EJECT REVERSE BRAKE LM LOD pin L H L H LM EJ pin L L H H Mode Terminal ...

Page 34: ...TE 4 3 935 003 01 SPRING TORSION 5 A 3317 345 A MAIN BOARD COMPLETE C5120R AEP UK South European 5 A 3317 346 A MAIN BOARD COMPLETE C5120R German 5 A 3317 351 A MAIN BOARD COMPLETE C5110R AEP UK South European 5 A 3317 352 A MAIN BOARD COMPLETE C5110R German 6 3 031 828 01 BRACKET REG IC 7 3 019 147 01 BRACKET IC M 8 3 031 050 01 HEAT SINK 9 3 915 923 01 SCREW GROUND POINT 10 X 3373 269 1 COVER AS...

Page 35: ...76 783 1 PANEL SUB ASSY C5120R 56 3 030 834 01 BUTTON M S MODE SOUND 57 3 030 836 01 BUTTON D P A 6 DISC DSPL PTY AF TA 58 3 030 831 01 BUTTON SOURCE 59 3 030 830 01 KNOB VOL 60 3 030 832 01 LEVER S A C5120R 60 3 030 832 11 LEVER S A C5110R 61 3 030 840 01 PLATE B GROUND 62 3 030 839 01 SHEET REFLECTOR 63 3 030 824 01 PLATE LIGHT GUIDE 64 1 694 508 11 CONDUCTIVE BOARD CONNECTION 65 3 030 825 01 HO...

Page 36: ...HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL 151 X 3375 691 1 CLUTCH FR ASSY 152 3 019 130 01 LEVER LDG A 153 3 019 131 01 LEVER LDG B 154 3 020 539 01 SPRING LD 1 TENSION 155 3 020 540 01 SPRING LD 2 TENSION 156 3 020 542 01 GEAR LOADING FT 157 3 341 753 11 WASHER POLYETHYLENE 158 3 020 533 01 HOUSING 159 3 020 532 01 ARM SUCTION 160 3 020 534 01 HANGER 3 MECHANISM DECK S...

Page 37: ...LOT LCD BACK LIGHT TRANSISTOR Q941 8 729 106 60 TRANSISTOR 2SB1115A Q942 8 729 900 53 TRANSISTOR DTC114EK Q943 8 729 106 60 TRANSISTOR 2SB1115A Q944 8 729 900 53 TRANSISTOR DTC114EK Q945 8 729 900 53 TRANSISTOR DTC114EK RESISTOR R901 1 216 647 11 METAL CHIP 680 0 5 1 10W R902 1 216 647 11 METAL CHIP 680 0 5 1 10W R903 1 216 647 11 METAL CHIP 680 0 5 1 10W R904 1 216 651 11 METAL CHIP 1K 0 5 1 10W ...

Page 38: ...109 982 11 CERAMIC CHIP 1uF 10 10V C14 1 163 809 11 CERAMIC CHIP 0 047uF 10 25V C15 1 163 251 11 CERAMIC CHIP 100PF 5 50V C16 1 163 021 11 CERAMIC CHIP 0 01uF 10 50V C17 1 163 251 11 CERAMIC CHIP 100PF 5 50V C18 1 163 251 11 CERAMIC CHIP 100PF 5 50V C19 1 163 059 91 CERAMIC CHIP 0 01uF 10 50V C20 1 124 234 00 ELECT 22uF 20 16V C21 1 163 091 00 CERAMIC CHIP 8PF 50V C22 1 163 231 11 CERAMIC CHIP 15P...

Page 39: ...1 11 CERAMIC CHIP 100PF 5 50V C409 1 163 251 11 CERAMIC CHIP 100PF 5 50V C502 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C503 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C504 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C505 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C506 1 163 102 00 CERAMIC CHIP 24PF 5 50V C507 1 163 235 11 CERAMIC CHIP 22PF 5 50V C509 1 163 021 11 CERAMIC CHIP 0 01uF 10 50V C510 1 124 584 00 ELEC...

Page 40: ...D14001S0 COIL FB501 1 414 233 22 INDUCTOR CHIP 0uH IC IC1 8 759 573 79 IC TB2118F EL IC51 8 759 492 59 IC SAA6588T 118 IC90 8 759 909 71 IC BA4558F IC301 8 752 079 78 IC CXA2509AQ T4 IC361 8 759 823 87 IC LB1638M IC401 8 759 572 10 IC TDA7462D IC501 8 759 585 83 IC MB90574PFV G 196 BND IC611 8 759 490 74 IC TDA7384 IC652 8 759 574 61 IC XC61AN4302MR IC671 8 759 347 50 IC BA3918 V3 IC701 8 759 449 ...

Page 41: ... 1 216 079 00 METAL CHIP 18K 5 1 10W R208 1 216 073 00 METAL CHIP 10K 5 1 10W R209 1 216 077 00 METAL CHIP 15K 5 1 10W R210 1 216 041 00 METAL CHIP 470 5 1 10W R241 1 216 057 00 METAL CHIP 2 2K 5 1 10W R242 1 216 073 00 METAL CHIP 10K 5 1 10W R251 1 216 077 00 METAL CHIP 15K 5 1 10W R252 1 216 085 00 METAL CHIP 33K 5 1 10W R271 1 216 033 00 METAL CHIP 220 5 1 10W R272 1 216 065 00 RES CHIP 4 7K 5 ...

Page 42: ...RB602 1 233 810 21 RES NETWORK 100K 3216 VARIABLE RESISTOR RV1 1 223 836 11 RES ADJ CARBON 220K SWITCH S501 1 571 478 11 SWITCH SLIDE POWER SELECT S503 1 692 431 21 SWITCH TACTILE RESET THERMISTOR TH701 1 801 792 21 THERMISTOR POSITIVE TUNER TU1 1 693 440 21 TUNER UNIT FAE342 E01 FM AM VIBRATOR X1 1 781 246 11 VIBRATOR CRYSTAL 10 25MHz X51 1 579 242 41 VIBRATOR CRYSTAL 4 332MHz X501 1 767 833 21 V...

Page 43: ...SSY 503 1 465 459 21 ADAPTER ANTENNA 504 1 782 093 11 CORD WITH CONNECTOR ISO S SPEAKER 505 1 782 092 11 CORD WITH CONNECTOR ISO P POWER 506 1 777 989 21 CORD WITH CONNECTOR AMP REM C5110R 506 1 777 989 41 CORD WITH CONNECTOR AMP REM ATT C5120R 501 FITTING SCREW 1 BUSHING 1 KEY 1 502 503 504 FRAME ASSY 1 505 ANTENNA ADAPTER 1 POWER CORD 1 506 AMP PEM ATT COARD 1 SPEAKER CORD 1 ...

Page 44: ...ws you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 1999 01 New 1 1 2002 01 Correction of Part No for CN601 on MAIN board SPM 01024 ...

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