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Sony UP-D70, Service Manual

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Sony UP-D70 Service Manual Download Page 69

5-1

UP-D70/D70A (UC,CE)

SECTION 5

SERVICE MODE

5-1. SERVICE MODE

1. Construction

Service mode is composed as follows.  ADJUST is added by entering the adjust mode.

• COLOR ADJUST

• GRAY ADJUST

• THRESHOLD

• TOTAL PRINT

• ERROR RESET

• TEST PATTERN

• MANUAL MECHA

• ROM Ver

• PRINTER SELF CHECK

• ADJUST

2. Entering Method

The unit can be entered in service mode by turning on the power switch while [

←

] and [

→

] keys

on the front panel are depressed.  In service mode, ordinary operations are possible.  Service mode

can be released by turning off the power switch.

3. Content

When entering the service mode, LCD indication becomes as follows.

READY

A4

QTY

1S

OR

LET

In above condition, entering in menu by pressing [MENU] key.

• COLOR ADJUST (Adjustment of R, G, B, DARK, LIGHT, SHARPNESS, GAMMA or

selection of lamination pattern)

This is as same as usual menu content.

• GRAY ADJUST (Adjustment of gray ballance)

This is as same as usual menu content.

Summary of Contents for UP-D70

Page 1: ...Vol 1 1st Edition DIGITAL COLOR PRINTER UP D70 D70A SERVICE MANUAL ...

Page 2: ... description service mode and trouble shooting In addition to this Service Manual Vol 1 the following manual is provided Service Manual Vol 2 Part No 9 977 350 21 for J UC CE Contains the semiconductor pin assignment spare parts block diagrams circuit diagrams and mounted circuit boards Service Manual UPK 8802RT RASTER INTERFACE KIT Part No 9 974 788 01 for J CE 9 974 777 01 for UC Purpose of this...

Page 3: ...UTLINE 3 3 3 4 POSITION AND FUNCTION FOR SENSOR 3 4 3 5 PRINTING OPERATION DESCRIPTION 3 5 3 6 TIMING FOR BAR CODE DETECTION 3 11 4 CIRCUIT OPERATION DESCRIPTION 4 1 SY 270 BOARD MEC 11 BOARD CIRCUIT OPERATION DESCRIPTION 4 1 5 SERVICE MODE 5 1 SERVICE MODE 5 1 5 2 ADJUST MODE 5 9 5 3 FMY PRINTING For UP D70A only 5 11 5 4 PRINT CONFIRMATION OF UP D70 5 11 5 5 RESET OF EACH KIND SETTING VALUE 5 12...

Page 4: ......

Page 5: ... UC CE SECTION 1 OPERATING INSTRUCTIONS This section is extracted from operation manual Digital Color Printer Operating Instructions Page 2 EN 1998 by Sony Corporation UP D70 UP D70A 3 864 122 11 1 http getMANUAL com ...

Page 6: ...vice pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of th...

Page 7: ...estions arise or problems occur Conventions used Cross reference Throughout this manual you will find the references to other sections of the manual that contain related information Important note Be sure to read the sections of the manual marked They explain points that you should be aware of to operate the printer correctly and prevent malfunctions Trademarks PostScript is the trademark of Adobe...

Page 8: ...e status messages In menu operation the print quantity setting menu printout adjust menu or gray balance adjust menu is displayed Also SCSI device type is dipslayed If an error occurs a corresponding error message is displayed 6 ALARM indicator 32 Lights in orange when the ink ribbon or print paper is exhausted the paper jams or another problem occurs 6 Introduction Rear 1 PARALLE DATA IN Amphenol...

Page 9: ...tom cover 1 CD ROM 1 Operating Instructions 1 Warranty Card 1 Registration card only UP D70A SOFTWARE LICENSE AGREEMENT only UP D70A AC power cord 1 8 Preparation Assembly Mount the supplied ink ribbon holder paper tray paper cover bottom cover and fan cover Note You cannot mount the ink ribbon holder when the thermal head is locked Before assembling turn on the power of the printer The thermal he...

Page 10: ...he printer is processing SCSI commands and vice versa Cable connection requirements vary depending on computers and peripherals For the details of your installation please refer to the manuals for your computer and peripherals When connecting a printer via the parallel interface Parallel data cable shielded type 10 Preparation Note If the printer is connected at the physical end of the SCSI bus se...

Page 11: ...ed To wall outlet Note Operate the printer only on 120 V AC 50 60 Hz Connections Continued 12 Preparation Setting the SCSI Device Type You need to set the SCSI Device Type if an error for IOS VXD occurs when the UP D70A is connected to the computer with Windows 95 Or obtain the updated IOS VXD device driver and install the device driver in your computer 1 While pressing the MENU button turn on the...

Page 12: ...ibbon to the printer s ribbon compartment Notes When you use the printer at the first time the thermal head was locked at the factory Turn on the printer first to unlock the thermal head then start to load an ink ribbon cassette See page 28 Once an ink ribbon has been completely used replace it Ink ribbons are not reusable Do not rewind the ink ribbon for reuse Do not touch the ink ribbon or place...

Page 13: ...ction sheet if any Paper tray 2 Open the tray cover and place the print paper in the paper tray Print surface protection sheet Place the print paper in the paper tray with the printing surface shiny side with no legends and its protection sheet facing down Reverse side with printed logos Riffle the paper When placing the A4 print paper pull up the tab and slide the spacer outward Notes The number ...

Page 14: ...he printer window display A4 QTY 1 READY Notes When the printer is connected to the computer through the SCSI bus turn on the power of the printer before turning on the computer Never turn the printer on or off while the computer is accessing its hard disk floppy disk or another SCSI device 2 Send the image data from the computer to the printer then enter the print command or press the PRINT butto...

Page 15: ...E WA I T To make a second copy of a printout Execute the print menu of the computer again or press the PRINT button of the printer The image data stored in the memory is printed again About memory only UP D70A The image data sent from the computer is stored in the memory of the printer Color indication changes as the color printing proceeds Color printing Startingn YELLOWn MAGENTAn CYAN n Finishin...

Page 16: ...maining copies to be printed Number of printouts the remaining ribbon can afford 1 3 2 Current setting Type of ink ribbon being loaded COLOR B W LAMI Printing quantity changes Renewed setting 22 Operation Adjusting the Printouts You can adjust the picture quality of a printout with the MENU button before printing The most recent setting remains effective until changed 1 Press the MENU button 2 Dis...

Page 17: ...uts Contineud 24 Operation Adjusting the Gray Balance The ink ribbon and the paper are contained in one same package as a pair The gray balance may differ depending on each pair It is recommended that you adjust the gray balance each time you reload the ink ribbon and paper The gray balance was set to No 0 at the factory The setting of the gray balance remains effective until reset even if you tur...

Page 18: ...the cabinet If used with foreign matter in the cabinet the unit is liable to fail or present a risk of fire or electric shock If the unit malfunctions or if a foreign body falls into the cabinet disconnect the power immediately and consult with your dealer Installation Avoid placing the unit in a location subject to mechanical vibration high humidity excessive dust direct or excessive sunlight ext...

Page 19: ...n the cabinet panel and controls with a soft dry cloth or a soft cloth lightly moistened with a mild detergent solution Do not use any type of solvent such as alcohol or benzine which may damage the finish Cleaning the filter Ventilation holes are provided to prevent the unit from overheating on the left side and the rear of the printer When the message CLEAN FAN FILTER appears on the printer wido...

Page 20: ...nly ink ribbon and print paper for this printer If you use a different type the printer may not print properly or malfunction Ink ribbon and print paper are not reusable After you finish with them replace them with new ones 30 Others Specifications Power requirements 120 V AC 50 60Hz Power consumption 2 4 A at 100 to 120 V AC Maximum 270 W Operating temperatures 5 C to 35 C Dimensions Approx 493 8...

Page 21: ...warmed up and this message disappears The filter has become dirty n Remove the fan cover on the side panel of the printer and the filter Clean the filter page 28 Ink ribbon cassette is not fitted properly n Ensure that the ink ribbon is loaded properly in the ink ribbon holder and the ink ribbon cassette in the printer page 14 No image data is stored in the printer memory n Transfer the image data...

Page 22: ...t If you find a jammed sheet on the way inside the printer slowly pull it out straightly to the right If the tray cover is in the way remove it If the tray cover is in the way remove it by lifting it up 1 and then pulling it out to the direction of arrow 2 3 Push PUSH on the paper tray The paper tray pops out 34 Others 4 Remove the bottom cover 5 Check whether any paper is found on the bottom of t...

Page 23: ... cover 9 Paper jams 34 Paper outlet 20 Paper tray 9 17 18 Parallel interface 10 31 Picture memory 31 Picture size 31 PostScript 5 Power consumption 31 Power requirements 31 Precautions 27 Cleaning 28 Condensation 27 Installation 27 Thermal head 28 Transportation 28 Safety 27 PRINT button 19 20 22 Print paper Adding print paper 17 If paper jams 34 Loading 15 Notes on storing 16 When the print paper...

Page 24: ......

Page 25: ...placing order 1 Screw BVTT 3 x 6 6 4 2 Fan bracket 1 Screw BVTT 3 x 6 5 Remove axes of head guide M assembly from head driving arm F R 3 32 core flat type wire 6 pin connector Remove two springs from axises of head guide M assembly 9 Remove the thermal head 7 Turn the head assembly over 8 Two screws PSW 3 x 14 http getMANUAL com ...

Page 26: ... be inserted Attachment of the thermal head should be checked 2 When Replacing EEPROM or MEC 11 Board When replacing EEPROM or MEC 11 board that has EEPROM content of EEPROM is indefinite value Each kind establishment value is needed to return at initial value Adjustments should be needed 1 EEPROM reset After entering in service mode EEPROM should be reset 2 Adjustments After entering in ADJUST mo...

Page 27: ...l head SE 503 Switching regulator IF 610 UP D70A MEM 96 UP D70A FMY 15 UP D70A SY 270 SE 504 SE 498 SE 497 SE 507 SE 506 SU 48 MEC 11 SE 502 Liquid crystal indication panel unit SU 49 SE 505 SU 50 SU 51 2 2 LOCATION OF MAIN PARTS ...

Page 28: ...ridge 1 Open the ribbon door 3 Paper delivery tray 4 Paper supply tray 5 Bottom cover 2 Removal of the Front Panel Assembly 4 Open the ribbon door 5 Two screws BVTT 3 x 20 6 Two screws BVTT 3 x 6 8 Front panel assembly 3 Connector CN6 22 pin 7 Two screws BVTT 3 x 6 1 Four screws M3 fixing case 2 Top cover ...

Page 29: ...he 32 pin connector should be diconnected and connected visually 8 Mechanical main unit 7 Three screws BVTT 3 x 6 5 Connector CN410 9 pin 6 Two screws BVTT 3 x 6 3 Removal of the Mechanical Main Unit 6 Rear panel 5 Four screws BVTT 3 x 6 1 Eight screws BVTT 3 x 6 4 Two screws BVTT 3 x 6 2 Blind plate 3 PS blind plate 4 Removal of the Rear Panel ...

Page 30: ... 2 Screw BVTT 3 x 6 3 Remove the switching regulator from two hooks as indicated by arrow A Hooks Note Remove the rod stopper with care A 3 Remove the partition assembly from two hooks as indicated by arrow A 1 Screw BVTT 3 x 6 2 Two screws BVTT 3 x 6 Hooks A 6 Removal of the Partition Assembly ...

Page 31: ... 3 x 6 1 Connector CN703 2 pin CN406 15P CN404 8P CN409 3P CN407 5P CN403 6P CN408 3P CN405 11P 1 Seven connectors 7 Four screws BVTT 3 x 6 5 Seven screws BVTT 3 x 6 2 Two screws BVTT 3 x 6 3 MEC 11 board 4 Connector Thermal head 8 Corner T 6 Top plate 8 Removal of the MEC 11 Board Top Plate and Corner T ...

Page 32: ...k the timing belt Timing belt 3 Screw BVTT 3 x 6 1 Tension coil spring 2 Screw BVTT 3 x 6 A 9 Removal of the Stepping Motor 3 Motor bracket K assembly 2 Two screws BVTT 3 x 6 1 Screw BVTT 3 x 6 5 DC motor assembly 6 Worm assembly 7 Worm shaft 4 Two screws BVTT 3 x 5 10 Removal of the DC Motor Assembly Motor Bracket K Assembly ...

Page 33: ...y 7 Worm shaft 4 Two screws PS 3 x 5 3 Motor bracket T assembly 1 Screw PS 3 x 5 2 Three screws BVTT 3 x 6 6 Head drive shaft assembly 1 Screw BVTT 3 x 6 code drive assembly 2 Bearing L 3 Lock washer worm wheel 4 Capstan drive cam parallel pin bearing L 5 Tension coil spring 12 Removal of the Head Drive Shaft Assembly ...

Page 34: ...2 10 UP D70 D70A UC CE 13 Removal of IF 610 and FMY 15 Boards UP D70A 1 Four screws B 3 x 6 2 IF 610 board 3 FMY 15 board ...

Page 35: ... the axis of mechanism deck matches to the hole Peripheral is up of motor bracket P hang the claw of motor bracket to the mechanism deck Turn clockwise When the claw is not hanged turn the paper delivery roller 3 Hang the tension spring to mechanism deck 4 Make sure that the belt is operated by turning paper delivery roller If not repeat Items 2 and 3 5 Attach the stepping motor by fastening two s...

Page 36: ......

Page 37: ...ver motor Drive of paper feed lever DC motor 1 Home position 2 Printing position 3 Paper feed position Control of bar code detection 1 Bar code detection possible 2 Bar code detection impossible Drive of separation roller 1 Pressure 2 Release 3 2 TIMING OF MECHANICAL OPERATION Mechanical operation separates thermal head UP DOWN operation for four positions The following three operations are perfor...

Page 38: ...E ON Possible Printing end 0 UP OFF ON 0 DOWN OFF Impossible Begining detection of ribbon and paper feed Thermal head UP Thermal head is separated largely from platen MIDDLE Thermal head is separated little from platen DOWN Thermal head is pressed to platen Capstan ON Pinch roller is pressed to capstan OFF Pinch roller is separated from capstan Delivery roller ON Delivery pinch roller is pressed t...

Page 39: ...Capstan 21 Bar code detection gear 4 Ribbon supply motor 13 Paper delivery guide 22 Torque limiter for separation roller 5 Paper feed motor 14 Paper delivery pinch roller 23 Separation roller 6 Paper feed lever motor 15 Paper delivery roller 24 Paper feed lever 7 Fan for head cooling 16 Paper feed roller 25 Paper feed tray 8 Thermal head 17 Pick up roller 26 Paper 9 Head drive cam 18 Ribbon guide ...

Page 40: ...osition detection of paper feed lever 7 PATH 1 sensor Interrupter Abnormal detection of stepping motor 8 Supply FG sensor Interrupter Detection of ribbon rotation sending quantity and diameter 9 Ribbon code sensor Transmission Beginning detection of ribbon 10 Take up FG sensor Interrupter Detection of ribbon rotation sending quantity and diameter 11 Cassette eject sensor Interrupter Detection whet...

Page 41: ...Paper feed lever is set to UP position and head is set to MIDDLE position Ribbon cassette and paper feed tray can not be removed Ribbon take up motor is rotated ribbon is rewound if starting mark comes count of ribbon quantity is set to 100 Ribbon diameter is calculated from take up and supply FG sensors count quantities between two ribbon codes before yellow ribbon If ribbon is stopped before com...

Page 42: ... Paper is fed by turning the ribbon take up motor while ribbon is moved When paper comes to the paper edge sensor ribbon take up motor is stopped and then paper is sent by paper feed motor to paper delivery roller And the ribbon is more sent apporoximately 10 mm and paper feed roller is stopped The slacken of the ribbon is taken by ribbon supply motor paper is transported 10 and a few mm by rotati...

Page 43: ...rom ribbon code While ribbon is back tensioned by ribbon supply motor picture comes to center of the paper by operating the paper feed roller and capstan after that the head is pressed to platen Fig 6 7 Yellow printing Ribbon take up and ribbon supply motors are rotated so that tension becomes calculated value from ribbon diameter After capstan is rotated 1mm without loading yellow color printing ...

Page 44: ... edge of printing paper overs the pass changing point Head is set to MIDDLE position Ribbon take up motor is rotated reversely little to slacken the ribbon Paper is rewound about 20 mm by ribbon supply motor with back tension ribbon and paper after are peeled off Fig 8 9 Return of paper beginning detection of magenta ribbon In case ordinary paper while ribbon is sent to next ribbon code the paper ...

Page 45: ...printing head is set at MIDDLE position Ribbon is slackened by little rotating reversely ribbon take up motor While ribbon is tensioned toward rear by ribbon supply motor paper is returned 20 mm ribbon and paper after printing are peeled off 12 Return of paper and beginning detection of cyan ribbon Same as Fig 8 operation description is same as 9 13 Cyan printing Same as Fig 9 operation descriptio...

Page 46: ...oller by rotating paper feed motor 300 ms correctly After that paper feed lever is moved to MIDDLE and paper feed motor is rotated 400 ms reversely Furthermore paper feed lever is moved to UP paper feed motor is rotated 200 ms reversely This means that papers out of paper feed tray are returned to the paper feed tray This means to prevent slack of rear portion of remaining paper in the paper feed ...

Page 47: ... turned on except above condition after that ribbon cassette and paper feed tray are inserted 3 Once ribbon cassette is removed and when it is inserted again Operation of bar code detection 1 Paper feed lever is moved to printing position 2 Paper feed roller is rotated reversely bar code ring is rotated by engaging bar code detection gear 3 Bar code sensor detects the bar code ...

Page 48: ......

Page 49: ...s System control section program transmission to each circuit board transmission control between each circuit boards control of key LCD indication Mechanism control section control of each motor process of each sensor Thermal head control section gamma correction head voltage control data transmission from memory picture quality correction PQC IC head data transmission MEC 11 board is composed by ...

Page 50: ...each circuit board When SY 270 board is rising nRESET and nSTNBY are set to L and sent them to each circuit board CPU in order to stand by hardware The program is sent to SRAM of each circuit board Following figure is chart for sending from SY 270 board to IF 610 board SEL 4 ...

Page 51: ...y as shown below and is switched by control line B0 and B1 from CPU For detail of SY 270 board address map is shown below 0000H through F3FFH Program F400H through F5FFH Control line s 0 Gamma selection PQC IC s 1 VDC IC F600H through F6FFH Control line s 0 GRAY SRAM s 1 PQC IC F700H through F703H IC105 bus control F710H through F713H IC106 motor sensor F720H LCD F730H through F731H Average resist...

Page 52: ... Child 1 Before data sending child board sets nARB to L 2 SY 270 board ensures nARB to L SY 270 board stops rotation of nSEL and lowers nRTS 3 Child board sends the data 1byte 4 SY 270 board rises RTS child rises nARB 5 When nARB is risen SY 270 board performs rotation again 1 SY 270 board stops rotation by child which want to send nSEL 2 SY 270 board sends 1byte data 3 Child board rises RTS CTS i...

Page 53: ...3 key information Following figure is key control timing chart Right side table is key matrix e LCD control Control wire of LCD module is eleven of D0 7 R R nW nE Data wire of D0 7 is connected to data bus via mutual toward buffer of IC107 KEY_EN0 KEY_EN1 KEY_DAT0 MENU RIGHT KEY_DAT1 QTY LEFT KEY_DAT2 PRINT UP KEY_DAT3 STOP DOWN ...

Page 54: ...ur positions home paper feed paper sending printing CN4 10 11 Drive IC is IC102 MEC 11 board CN4 10pin CN4 11pin UP 1 0 DOWN 0 1 BRAKE 1 1 OTHERS 0 0 c Paper feed lever motor drive This motor performs paper feed lever up and down Paper feed lever has three positions home printing paper feed CN4 8 9 Drive IC is IC105 MEC 11 board CN4 8pin CN4 9pin UP 1 0 DOWN 0 1 BRAKE 1 1 OTHERS 0 0 d Paper feed r...

Page 55: ...N4 14pin CN4 15pin IC106 9pin IC106 13pin IC101 46pin FW Feeding direction 1 PWM 1 0 PWM BW sending direction PWM 1 0 1 PWM BRAKE 1 1 1 1 X OTHERS 0 0 0 0 0 g Fan motor drive Fan motor operates during printing and the time when head cooling is needed CN4 16 h Take up supply ribbon FG sensor CN5 8 9 Function These FG sensors detect each rotation of take up or supply motor Level Rectangle wave outpu...

Page 56: ...vel When depressing the sensor indication is H Check method Self diagnosis m Load FG sensor CN4 18 Function This sensor detects rotation of load motor Level Rectangle wave output Check method Self diagnosis n Head home position sensor CN5 4 5 Function This sensor detects position of thermal head Level Refer to lower table Check method Self diagnosis Head position Home sensor Position sensor Home p...

Page 57: ...inance is set to obtain the most suitable luminance quantity When reading ribbon code every time the threshold level value for judging L or H is changed to the most suitable value Level Reflection portion of bar code is L black portion is H Check method Ribbon cassette with bar code is inserted and make sure that ribbon error is not indicated It can not be obtained by self diagnosis If ribbon erro...

Page 58: ...15 21 Function This is a transmission type sensor that detects paper kind after feeding paper Pair LED luminance is set to obtain the most suitable luminance quantity When reading ribbon code every time the threshold level value for judging L or H is changed to the most suitable value Level Ordinary paper is H OHP is L Check method Make sure the threshold level transmit the paper and make sure sen...

Page 59: ... heat store correction and outputs to the next with 1 line delayed Gamma correction curve is stored at flash memory IC112 When printing gamma curve is selected and stored at IC204 by temperature of the time and a kind of paper c Resistance value correction This is composed by two ROMs IC205 Resistance value data of the head and IC206 Resistance value correction curve d Drive IC IC208 to 210 output...

Page 60: ... head voltage is not always stabilized by heat store of the head or difference between papers When head voltage is less than 16V or more than 23V the head or power supply is abnormal g Head control section timing chart nHED_ACTV0 BUS IC204 nDREQ IC307 BUS nDACK BUS IC307 DCK0 BUS IC204 MDB0 7 BUS IC204 PRNT_PLS0 CPU IC204 nHED_ACTV1 IC204 IC208 210 nDREQ1 IC204 IC208 210 nDACK1 IC204 IC208 210 nHE...

Page 61: ...ite signal 17 nRD O Read signal 18 nIRQ0 I DREQ break into 19 B2 O Bank switch of flash memory 20 nDACK I O Print data acknowledgment 21 KEY_EN0 O Hi Z Key scan 22 KEY_EN1 O Hi Z Key scan 23 KEY_DAT0 I Key data 24 KEY_DAT1 I Key data 25 KEY_DAT2 I Key data 26 KEY_DAT3 I Key data 27 RS O LCD 28 R_nW O LCD 29 AVss Ground of A D conversion 30 RBN_CD_SENS I Input of ribbon code sensor 31 BCD_SENS I In...

Page 62: ...0 O Address 54 A9 O Address 55 A8 O Address 56 Vss GND 57 A7 O Address 58 A6 O Address 59 A5 O Address 60 A4 O Address 61 A3 O Address 62 A2 O Address 63 A1 O Address 64 A0 O Address 65 D0 I O Data 66 D1 I O Data 67 D2 I O Data 68 D3 I O Data 69 D4 I O Data 70 D5 I O Data 71 D6 I O Data 72 D7 I O Data 73 Vss GND 74 DI I Control line of EEPROM 75 CLK O Control line of EEPROM 76 LD O Control line of...

Page 63: ...l line for transmission in printing 11 PRE_HEAT O Preheat control line 12 EXTRA O 13 CK_SEL O Head control clock select 14 SEL0 O Daughter board select signal 15 SEL1 O Daughter board select signal 16 SEL2 O Daughter board select signal 17 NC 18 nC_RESET O Daughter board CPU reset 19 nSTNBY O Daughter board CPU stand by 20 nSTRB O Daughter board clock for program transmission 21 nCTS_CLR O nCTS_LA...

Page 64: ...data bus 42 MDB1 I O Main data bus 43 MDB0 I O Main data bus 44 nRD I Read signal c PPI IC106 Port map Terminal Signal line name I O Function 1 NC 2 nCS I Tip select 3 GND GND 4 A1 I Address 5 A0 I Address 6 nPQC_RESET O PQC IC reset 7 ALRM_LED O Alarm LED 8 FAN_MTR O Fan motor 9 SPLY_MTR0 O Supply motor 10 HED_MTR0 O Head motor 11 HED_MTR1 O Head motor 12 TKUP_MTR0 O Take up motor 13 SPLY_MTR1 O ...

Page 65: ...r 23 Vcc Power supply 24 D7 I Data 25 D6 I Data 26 D5 I Data 27 D4 I Data 28 D3 I Data 29 D2 I Data 30 D1 I Data 31 D0 I Data 32 RESET I Reset High active 33 NC 34 NC 35 nWR I Write signal 36 ARM_MTR1 O Paper feed lever motor 37 ARM_MTR0 O Paper feed lever motor 38 LOAD_MTR1 O Paper feed motor 39 LOAD_MTR0 O Paper feed motor 40 CAP_MTR_A O Capstan motor 41 CAP_MTR_B O Capstan motor 42 CAP_MTR_nA O...

Page 66: ...d 4 Sensor defective 5 Mechanism section which interrupts the photo interrupter does not operate smoothly 6 Paper is curl largely c RIBBON and PAPER MIS MATCH Detection sensor OHP sensor Interructive type and bar code sensor Reflection type Cause A kind of paper detected by ribbon cassette and a kind of paper detected by bar code sensor are not coincide Symptom 1 A kind of ink ribbon and a kind of...

Page 67: ...ive 5 Take up ribbon motor does not operate 6 Take up ribbon motor rotate slowly f HEAD IN COOLING HEAD IN HEATING Detection sensor Head thermistor Cause Head temperature is less than 15 C or more than 60 C Symptom 1 Head temperature is over than possible printing temperature range 15 to 60 C 2 Head thermistor defective 3 Head harness defective g HEAD CABLE NOT CONNECTED This is not described in u...

Page 68: ...d by both FG sensors during printing Symptom 1 Paper is stopped by some reason 2 Abnormal occurs at ribbon 3 Sensor defective Detection sensor Nothing Cause When turning the unit ON it is judged that paper remains in the unit EEPROM memories that the unit is turned OFF during previous printing Symptom 1 The unit was turned OFF during previous printing 2 EEPROM defective 3 EEPROM is not initialized...

Page 69: ...g on the power switch while and keys on the front panel are depressed In service mode ordinary operations are possible Service mode can be released by turning off the power switch 3 Content When entering the service mode LCD indication becomes as follows READY A4 QTY 1S OR LET In above condition entering in menu by pressing MENU key COLOR ADJUST Adjustment of R G B DARK LIGHT SHARPNESS GAMMA or se...

Page 70: ...ity b Numerical value indication Electric potential of sensor is obtained by 8bit A D conversion Threshold indication is also based by 8bit A D conversion Electric potential of each threshold level is obtained as follow expression Electric potential 5 x indication value 255 c Abnormal value In case indication value is more than 229 4 5 V or less than 25 0 5 V the value can be judged abnormal TOTAL...

Page 71: ...en ribbon and paper 300 dpi C HATCH 300 CROSS HATCH Check for dot aspect 300 dpi CHECKER 300 CHECKER Check for discrepancy less than 1 dot width 300 dpi SKEW UP 300 SQUE UP Check for skew 300 dpi SKEW DN 300 SQUE DOWN Check for skew 300 dpi WINDOW 300 WINDOW Check for color mis matching 300 dpi STR STEP 150 STAIR STEP For density measurement 150 dpi COL STEP 150 COLOR STEP For density measurement ...

Page 72: ...s rotated reversely CAPS MOTOR while depressing key capstan motor is rotated correctly while depressing key capstan motor is rotated reversely TKUP MOTOR while depressing key ribbon motor take up side is rotated toward ribbon take up direction while depressing key ribbon motor is rotated toward rewind direction SPLY MOTOR while depressing key ribbon motor supply side is rotated toward ribbon rewin...

Page 73: ...DGE SENSOR Paper Edge Sensor Abnormal ERROR PAPER SIZE 0 Size 0 Sensor Abnormal SENSOR ERROR PAPER SIZE 1 Size 1 Sensor Abnormal SENSOR ERROR PAPER SIZE 2 Size 2 Sensor Abnormal SENSOR ERROR PAPER PATH 0 Path 0 Sensor Abnormal SENSOR ERROR PAPER PATH 1 Path 1 Sensor and Capstan Motor Abnormal SENSOR ERROR LOAD FG SENSOR Load FG Sensor and Loading Motor Abnormal ERROR RIBBON CASSETTE Ribbon Cassett...

Page 74: ... 16 IC106 A4 6 IC106 B4 14 100E IC104 D5 17 IC106 A5 7 IC106 B5 13 100F IC104 D6 18 IC106 A6 8 IC106 B6 12 1010 IC104 D7 19 IC106 A7 9 IC106 B7 11 109 1010 In case output from other board to DKC of IC106 DIR 1 IC104 WR 27 IC104 OE 22 BUS ADDRESS CHECK OF BUF1 1011 IC104 A0 10 IC100 QA 14 IC104 A1 9 IC100 QB 13 1012 IC104 A1 9 IC100 QB 13 1011 1012 1013 IC104 A2 8 IC100 QC 12 1011 1013 1014 IC104 A...

Page 75: ...2 8 IC200 QC 12 1027 1029 102A IC204 A3 7 IC200 QD 11 1027 102A 102B IC204 A4 6 IC201 QA 14 1027 102B 102C IC204 A5 5 IC201 QB 13 1027 102C 102D IC204 A6 4 IC201 QC 12 1027 102D 102E IC204 A7 3 IC201 QD 11 1027 102E 102F IC204 A8 25 IC202 QA 14 1027 102F 1030 IC204 A9 24 IC202 QB 13 1027 1030 1031 IC204 A10 21 IC202 QC 12 1027 1031 1032 IC204 A11 23 IC202 QD 11 1027 1032 1033 IC204 A12 2 IC203 QA ...

Page 76: ...BD0 to 7 between IC106 107 108 and IC200 Or poor condition of data bus RY0 to 7 GY0 to 7 BY0 to 7 between IC102 and IC200 Or poor condition of D RAM or IC200 or IC132 peripheral 2004 Poor condition of data bus RD0 to 7 GD0 to 7 BD0 to 7 between IC106 107 108 and IC200 Or poor condition of data bus RY0 to 7 GY0 to 7 BY0 to 7 between D RAM and IC102 Or poor condition of D RAM or IC200 or IC106 107 a...

Page 77: ...d as follows ADJUST LETTER A4 Std Lami VOLT BCD D A RIBBON D A OHP D A 2 How to enter READY A4 QTY 1S OR LET While ready condition of service mode above indication it is entered in ADJUST mode by depressing and keys simultaneously In ADJUST MODE usual operations are possible ADJUST MODE is released by turning off the power switch ...

Page 78: ... printing the ordinary paper If the most density is not obtained at this voltage fine adjustment should be performed by depressing or key Fine adjustment voltage is indicated at inside of of right side BCD D A Bar code sensor luminance quantity adjustment RIBBON D A Ribbon code sensor luminance quantity adjustment OHP D A OHP sensor luminance quantity adjustment Bar code ribbon code and OHP sensor...

Page 79: ...ST is not reflected Be carefull ribbon remaining quantity is changed by this printing 5 4 PRINT CONFIRMATION OF UP D70 In case UP D70 since IF 610 board and FMY 15 board are not assembled built in test patterns as described before can not be printed But following patterns can be printed 1 When P890 891 is attached Built in pattern of P890 891 can be printed by depressing PRINT and STOP keys simult...

Page 80: ...e gamma selection head voltage value luminance quantity of sensor 2 Reset when shipping product User setting value TOTAL PRINT ribbon remaining quantity are changed How to Enter After removing a ribbon cassette and a paper feed tray while depressing PRINT STOP and MENU keys simultaneously POWER switch should be turned on Content Thermal head position should be set to 1 Following values they are no...

Page 81: ...es should be performed not to damage the unit by vibration while its transportation 1 A ribbon cassette and a paper feed tray should be removed from the unit 2 While STOP key is depressed head position should be set at position 1 by depressing and keys simultaneously 3 Power switch should be turned off ...

Page 82: ......

Page 83: ...ass y Papers are sent 1 Limiter defective 1 Replace the limiter more than two sheets 2 Separation roller is slipped 2 Replace the separation roller 3 Paper is stuck on somewhere 3 Replace the paper Paper is sent slantly 1 Paper guide S of paper feed tray is 1 Replace the paper guide S bent 2 Roller is slipped 2 If the pick up roller is slipped replace it 2 If the paper feed roller is slipped repla...

Page 84: ...ectly 3 If the head drive arm is damaged replace the drive axis ass y 4 Head guide S defective 4 Replace the head guide S 5 Heat sink defective 5 Replace the heat sink Unevenness color in print 1 Platen defective 1 Replace the platen Horizontal toward unevenness 1 Head defective 1 Replace the head density in print Horizontal line in print 1 Dust is attached to the head 1 Clean the head with a soft...

Page 85: ...g on power switch and establishing modes 1 After power switch is turned ON the indication is not appeared in the liquid crystal 2 Liquid crystal indication DIGITAL COLOR PRINTER UP D70 are not changed b When connecting with computer 1 The unit is not recognized by the PC 2 Only poor print from PC Test pattern print is normal c When printing 1 Printing operation is done but nothing is printed 2 Mis...

Page 86: ... V system in each board YES NO Check Power Supply Check CN6 or IC107 on SY 270 Board or LCD panel unit Does TP113 on SY 270 Board become H Does clock appear at TP114 on SY 270 Board YES YES Check LCD panel unit or harness NO Check peripheral of IC111 on SY 270 Board Check reset IC NO Check X101 on SY 270 Board Check CPU 5 V system check Check CPU operation on SY 270 Board Check reset signal Check ...

Page 87: ...ng only IF 610 Board out does unit recover NO Check IC115 105 through 108 IC132 and peripheral BUS connector on FMY 15 Board YES When pulling only FMY 15 Board out does unit recover NO Check CN1 through 3 IC105 IC102 and IC307 on SY 270 Board YES When pulling both IF 610 and FMY 15 Boards out does unit recover NO Check communication part Check CPU Check IC101 on SY 270 Board DIGITAL COLOR PRINTER ...

Page 88: ...gnized by the PC Check S300 peripheral of IC301 and peripheral of IC400 through on IF 610 board d Poor print only from PC Test pattern print is normal Check on IF 610 Board IC400 through IC105 1 through 9 IC206 1 through 9 IC401 IC402 1 through 6 ...

Page 89: ...more than 17 V When pulling FMY 15 Board out using only IF 610 Board is test pattern printing normal NO YES YES NO Is CN10 on SY 270 Board more than 1 5 V Check Power Supply YES NO NO When pulling IF 610 Board out using only FMY 15 Board is test pattern printing normal YES Check CN101 on IF 610 Board Check head control block on SY 270 Board refferring to timing chart of SY 270 and MEC 11 Boards op...

Page 90: ...Is take up motor normal There is no abnormal sound or uneveness rotation or slow rotation Mechanism failure Is CN403 on MEC 11 Board more than 20 V NO YES NO Check Power Supply A A 1 2 Check drive voltage of capstan motor f Mis registration of print ...

Page 91: ...NO Check peripheral of IC210 on SY 270 Board Check peripheral harness between head and SY 270 Board or head defective YES NO Check peripheral of IC209 on SY 270 Board NO Check peripheral of IC208 on SY 270 Board NO Stain of head 13 20 Is CN7 through on SY 270 Board normal 5 12 Is CN7 through on SY 270 Board normal 1 4 g There is a horizontal white line and data failure ...

Page 92: ......

Page 93: ... l usage des acquéreurs de l équipement décrit dans ce manuel Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l équipement à moins d une permission écrite de Sony Corporation Das in dieser Anleitung enthaltene Material besteht aus informationen die Eigentum der Sony Corporation sind und...

Page 94: ...Sony Corporation Broadcasting Professional Systems Company UP D70 D70A UC CE E 9 977 350 11 Printed in Japan 1998 6 22 1998 Published by Global Support Promotion Dept ...

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