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Sony HKDV-900, Maintenance Manual

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Sony HKDV-900 Maintenance Manual Download Page 81

7-3 (b)

HKDV-900

7-3 (b)

CP-364 

-B SIDE-

SUFFIX: -12

C106

C605

C606

C607

C608

C614

C615

C621

C622

C623

C624

C626

C627

C628

C629

C630

C631

C632

C633

C634

C635

C636

C637

C638

C639

C640

C647

C648

C651

C652

C654

C664

C665

C666

C667

C668

C669

C670

C671

C672

C686

C687

C688

C689

C690

C691

C694

C695

C698

C699

C702

C703

C718

C719

C720

C721

C722

C731

C732

C733

C734

C735

FB102

IC101

IC102

R102

R103

R104

R105

R106

R205

R208

R209

R210

R211

R212

R213

R214

R215

R216

R217

R218

R219

R220

R233

R312

R313

R314

R315

R316

R317

R502

R503

R504

R505

R506

R507

R508

R509

R510

R511

R512

R513

R514

R515

R516

R517

R575

R576

R577

R578

R579

R580

R581

R582

R583

R584

R585

R586

R587

R588

R589

R590

R591

R592

R593

R600

R601

R592   *G2
R593   *H2
R600   *F1
R601   *F2
R602    F1
R603    F2
R604    F1
R605    F1

RB101   J1
RB102   J1
RB103   J3

S100    J3
S101    J3
S500    J1

TP100   H2
TP500   J2
TP501   J2
TP502   H2
TP503   G1
TP504   G1
TP505   G1
TP506   G3
TP507   G2
TP508   G2
TP509   G1
TP510   H2

TP511   G2
TP512   H2
TP513   G2
TP514   G2
TP515   H2
TP516   H2
TP517   H2
TP518   G1
TP519   G1
TP520   G1
TP521   G1
TP600   G1
TP601   G1
TP602   J1

X100    H2

CP-364

SUFFIX : -12

CP-364

SUFFIX : -12

Summary of Contents for HKDV-900

Page 1: ...HD DIGITAL VIDEO CONTROLLER HKDV 900 MAINTENANCE MANUAL 1st Edition Revised 2 Serial No 10001 and Higher ...

Page 2: ...die ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute réparation faire appel à une personne compétente uniquement Attention when the product is installed in Rack 1 Prevention against overloading of branch circuit When this product is installed in a rack and is supplied power from an outlet on the rack please...

Page 3: ...of Knobs and Buttons on the Front Panel 2 2 E 2 2 3 Starting and Quitting of the Self Diagnostic Mode 2 3 E 2 2 4 Selecting and Executing of the Test Item 2 3 E 2 2 5 Test Procedure 2 4 E 2 3 Troubleshooting 2 8 E 2 3 1 Troubleshooting for the Power on Sequence Error 2 8 E 2 3 2 Troubleshooting for Test Selection Error 2 12 E 2 3 3 Troubleshooting for ROM Version Display Error 2 13 E 2 3 4 Trouble...

Page 4: ... 2 Exploded View 3 2 3 3 Electrical Parts List 3 4 3 4 Packing Materials Supplied Accessories 3 15 3 5 Power Cords 3 15 4 Semiconductor Pin Assignments 5 Block Diagram Overall 5 1 6 Schematic Diagrams CP 364 6 2 CP 365 6 8 7 Board Layouts CP 364 7 2 CP 365 7 4 ...

Page 5: ...operation of the unit and describes each block Part number 3 204 566 0X Installation Manual Supplied with the unit This manual describes the operating environment power supply installation space matching cables signal inputs outputs setting the switches on board and rack mounting Part number 3 204 595 0X Semiconductor Pin Assignments CD ROM Available on request This Semiconductor Pin Assignments C...

Page 6: ...ntains information on semiconductors used for the unit It includes a complete list of the semiconductors and their ID Nos for retrieving information on Semiconductor Pin Assignments CD ROM which is available separately Please refer to this section together with the Semiconductor Pin Assignments CD ROM Information on the semiconductors not contained in the CD ROM at the time of issue of this manual...

Page 7: ... Section 1 Service Overview 1 1 Main Parts Layouts No Board name Function 1 CP 364 board CPU and Volume Board 2 CP 365 board 7SEG LED and Switch Board CP 364 board CP 365 board 2 2 Switching regulator Rotary encoder ...

Page 8: ...2 Front Panel 1 Remove the top panel Refer to Section 1 2 1 2 Remove the eight knobs 3 Remove the four screws PSW4 x 10 to remove the right and left rack angles 4 Remove the two screws PSW3 x 6 and then remove the front panel in the direction of the arrow 5 Re attach the front panel in reverse order of steps 2 to 4 PSW3 x 6 PSW4 x 10 PSW3 x 6 PSW 4 x 10 Rack angle Knob Front panel Rack angle 1 2 R...

Page 9: ...onnector CN1 Connector CN2 Harness 1 3 2 CP 364 Board 1 Remove the top panel Refer to Section 1 2 1 2 Remove the front panel Refer to Section 1 2 2 3 Remove the CP 365 board Refer to Section 1 3 1 4 Disconnect the harnesses from the connectors CN402 to CN409 on the CP 364 board 5 Remove the two screws which fixing the power switch 6 Remove the five screws and then remove the holder assembly in the...

Page 10: ...es from the connectors CN402 to CN409 on the CP 364 board 3 Remove the two screws which fixing the power switch 4 Remove the five screws and then remove the holder assembly in the direction of the arrow 5 Remove the hexagon nut and washer to remove the replacing rotary encoder from the holder assembly 6 Attach a new rotary encoder in reverse order of steps 2 to 5 7 After replacing the rotary encod...

Page 11: ... and setting value user set value IC203 F 1 CP 364 Adjustment Re setting after Replacing the NV RAM When replacing one of NV RAMs adjust and re set the data following steps below n Even if either of the NV RAMs is replaced be sure to follow the steps below 1 Turn off the power switch 2 Remove the top panel Refer to Section 1 2 1 3 Set switches S100 7 and S100 8 J 3 on the CP 364 board to ON 4 Set ...

Page 12: ......

Page 13: ... on the CP 364 board test Error E0 This performs a ROM checksum test The E0 display blinks on the 7SEG LED and the operation stops when an error occurs Replace the ROM 2 RAM IC104 on the CP 364 board test Error E1 This performs a RAM read write test in which cycle data 00 through FF FF and 00 are written and read for comparison The E1 display blinks on the 7SEG LED and the operation stops when an ...

Page 14: ...nobs and Buttons on the Front Panel The knobs and buttons described in this section are located as shown below Pin No Signal name GND REM TY REM RX GND _ GND REM TX REM RY GND 1 2 3 4 5 6 7 8 9 D sub 9 pin MALE _ EXT VIEW _ 5 1 9 6 HD POWER D1 D2 INPUT STORE OUTPUT LOAD IMAGE ENHANCER CONTROL SELECT CANCEL 7SEG LED CROP SQUEEZE UNITY UNITY UNITY UNITY UNITY PRESET PRESET PRESET LETTER BOX _ MASTER...

Page 15: ...o clarify the cause 8 Check to see that the 7SEG LEDs display 01 The numeric character indicates the test item number Quit 1 Turn off the power switch 2 Set the switch S100 8 J 3 on the CP 364 board back to OFF 2 2 4 Selecting and Executing of the Test Item To select the test item select it using the _ button when the test item number is displayed on the 7SEG LED To execute the test item press the...

Page 16: ...ivate a test Calculates the checksum in an area of a ROM and then compares it with the checksum written in the ROM If the comparison result coincides PA is displayed on the 7SEG LED If it does not coincide Er indicating an error is displayed n If Er is displayed see Section 2 3 4 Troubleshoot ing for ROM Test Error to clarify the cause If the comparison of the checksums which is more than two byte...

Page 17: ...n the leftmost lights for only 300 msec And then each button sequentially lights in the right direction at intervals of 300 msec Blinking the PRESET botton on the rightmost means that this single LED tests are completed Next LEVEL LED test is executed 3 LEVEL LED test result display The uppermost LEVEL LED in the five LED row at the left of a rotary encoder in the MASTER part firstly lights for 30...

Page 18: ...the above operation n If the above tests are not operated properly see Section 2 3 10 Troubleshooting for Rotary Encoder Test Error to clarify the cause To quit the test press the CANCEL button The 7SEG LEDs display returns to the test item number ON 1 S101 2 3 4 5 6 7 8 Switch position 2 2 Self Diagnostic Mode 7 Switch test Set the test item number to 07 using the _ button and then press the STOR...

Page 19: ...EG LED display LED inside the CONTROL SELECT button OK PA All light off NG Er LED of an abnormal port Blinks LED of a normal port Lights off When using the three tools or less Test result 7SEG LED display LED inside the CONTROL SELECT button OK Er LED of a port to which the tool is connected Lights off LED of a port to which the tool is not connected Blinks NG Er LED of a port to which the tool is...

Page 20: ...ing regulator properly connected To 2 Switching regulator output check NG Connect the cable properly and test again OK Does 5 V DC present to the pins 1 and 2 of connector CN600 on the CP 364 board To 4 CP 364 board power check NG Disconnect the cable from the connector CN600 and test the harness again OK To 3 Switching regulator input check NG OK Short between 5 V and GND on the CP 364 board Does...

Page 21: ...fect NG OK Is 2 5 V DC present to TP601 G 1 OK To 5 Reset signal check 2 5 V power supply block defect NG Is TP501 J 2 on the CP 364 board high level NG Are not reset signal line and GND shorted OK Reset switch defect soldering defect of reset signal line or pattern bridge of it NG Are pin 1 and pin 2 of IC501 J 2 on the CP 364 board high level NG Did 10 seconds pass at least after the power is tu...

Page 22: ... 88 high level of CPU IC100 on the CP 364 board proper OK NG OK OK NG Is clock signal pin 79 24 MHz rectangular wave of CPU proper Is interrupt signal pins 93 92 91 and 90 of IC100 all high level proper Does address signal pins 37 and 38 of CPU present to TP521 G 1 and TP520 G 1 OK Check data bus and address bus Is not pattern shorted X100 defect or soldering defect Is crystal oscillator output pi...

Page 23: ...8 F 2 and IC310 F 2 on the CP 364 board proper NG IC300 IC302 IC305 IC308 IC310 defect on the CP 364 board or soldering defect NG OK LED defect on the CP 365 board or soldering defect Is oscillating clock 12 288 MHz of crystal oscillator proper Is switch S100 1 J 3 on the CP 364 board set to ON Set switch S100 1 to ON and test it again OK Is pin 5 of CPU IC100 H 3 on the CPU 364 board low level NG...

Page 24: ...ct on the CP 364 board or soldering defect GND Is the harness between CN401 A 3 on the CP 364 and CN2 A 1 B side on the CP 365 boards properly connected Connect harness connectors properly and recheck them OK Is input signal at pin 38 of IC311 G 3 on the CP 364 board proper NG OK Contact defect of STORE button switch S102 B 1 CP 365 5 V Short circuit of STORE button switch S102 B 1 CP 365 IC311 de...

Page 25: ...64 and CN2 A 1 B side on the CP 365 boards properly connected Connect harness connectors properly and recheck them OK Is input signal of IC311 G 3 pin 35 pin 33 _ on the CP 364 board proper OK _ switch S114 or S117 B 1 CP 365 defect or harness disconnection 5 V and GND are repeated IC311 defect on the CP 364 board or soldering defect NG Replace ROM and recheck it NG Address bus short or data bus s...

Page 26: ...splayed 2 3 7 Troubleshooting for LED Test Error Only one LED does not light or it is dark Is the connection between pin 119 of IC200 G 1 pin 6 of IC201 G 1 and pin 6 of IC203 F 1 on the CP 364 board proper Connection defect between IC200 IC201 and IC203 OK NG Are R220 G 1 B side pin 5 of IC201 pin 5 of IC203 on the CP 364 board set to 5 V Measure when an error indication appears Parts defect of R...

Page 27: ...output signal ON 3 V to 4 V OFF GND of control ICs IQI to 2Q8 on the CP 364 board proper Is power supply anode 2 V to LED proper NG IC305 defect on the CP 364 board NG Defect of resistor block on CP 365 board HD POWER D1 D2 INPUT STORE OUTPUT LOAD IMAGE ENHANCER CONTROL SELECT CANCEL 7SEG LED CROP SQUEEZE UNITY UNITY UNITY UNITY UNITY PRESET PRESET PRESET LETTER BOX _ MASTER Y PB PR SETUP SYNC PHA...

Page 28: ...board NG Defect of resistor block on CP 365 board 3 Black colored LEDs in the following figure do not light properly 4 Black colored LEDs in the following figure do not light properly 2 3 Troubleshooting Is the harness between CN400 D 3 on the CP 364 and CN1 C 1 B side on the CP 365 boards properly connected Connect harness connectors properly and recheck them OK Is WR signal of control IC IC300 F...

Page 29: ...connected Connect harness connectors properly and recheck them OK Is WR signal of control IC IC308 F 2 on the CP 364 board proper NG NG OK Connection defect between IC200 G 1 and IC308 on the CP 364 board OK Is output signal ON 3 V to 4 V OFF GND of control ICs 1Q1 to 2Q3 of IC308 on the CP 364 board proper Is power supply anode 2 V to LED proper NG IC308 defect on the CP 364 board NG Defect of re...

Page 30: ...C310 F 2 on the CP 364 board proper NG NG OK Connection defect between IC200 G 1 IC308 and IC310 on the CP 364 board OK Is output signal ON 3 V to 4 V OFF GND of control ICs 1Q1 to 2Q3 of IC308 and 2Q7 and 2Q8 of IC310 on the CP 364 board proper Is power supply anode 2 V to LED proper NG IC308 F 2 and IC310 F 2 defect on the CP 364 board NG Defect of resistor block on CP 365 board Is input signal ...

Page 31: ...ort Is input signal ON low OFF high at I0 to I7 of IC309 G 3 and I0 to I15 of IC311 G 3 on the CP 364 board kept low Connection defect of the harness between CN400 D 3 CN401 A 3 on the CP 364 and CN1 C 1 B side CN2 A 1 B side on the CP 365 boards OK NG IC309 or IC311 defect on the CP 364 board or soldering short Are CHROMA signal at pin 9 of IC105 J 2 on the CP 364 board and VIDEO signal _3 low _ ...

Page 32: ...nd IC307 G 3 on the CP 364 board NG OK Is inverted signal of encoder present to the input side of IC200 G 1 on the CP 364 board OK OK Parts defect of IC303 IC304 IC306 and IC307 or soldering defect Is inverted signal of encoder present to the output side of IC303 IC304 IC306 and IC307 on the CP 364 board Connect harness connectors properly and re test NG Connection defect of CN402 to CN409 IC303 I...

Page 33: ...s connectors properly and re test NG IC defect of IC200 or soldering defect NG Rotary encoder defect NG Disconnection on the line or soldering short OK Is inverted signal of encoder present to the output side of IC303 IC304 IC306 and IC307 on the CP 364 board OK Are signals A and B pin 1 5 V pin 2 signal A pin 3 signal B pin 4 GND of encoder present to the input side of IC200 G 1 on the CP 364 boa...

Page 34: ... and pin 14 of IC102 on the CP 364 board proper OK Are output signals of pin 3 pin 5 pin 11 and pin 13 of IC102 on the CP 364 board proper OK Are output signals of pin 3 pin 13 pin 5 and pin 11 of IC101 on the CP 364 board proper OK Are input signals of pin 53 pin 54 pin 55 and pin 56 of IC200 on the CP 364 board proper OK Is output signal of pin 34 of IC200 on the CP 364 board proper NG IC102 def...

Page 35: ...er from those used for the unit These are because of parts common ality and improvement Parts list has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts In need of repair get components sho...

Page 36: ...6 PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW 3 x 6 PSW3 x 6 PSW3 x 6 2 PSW3 x 10 PSW4 x 10 PSW4 x 8 PSW4 x 8 PSW4 x 10 7 24 23 9 22 1 a c c c a b b 17 10 18 5 16 1 8 19 20 3 19 21 4 6 d d e e e e e 11 13 14 15 12 3 2 Exploded View ...

Page 37: ... 960 729 11 o HARNESS SUB AC SW 12 1 960 730 11 o HARNESS SUB AC GND1 13 1 960 731 11 o HARNESS SUB AC GND2 14 1 960 732 11 o HARNESS SUB DC CP 15 1 960 733 11 o HARNESS SUB CP CP 16 2 068 008 00 s WASHER 17 2 990 241 02 s HOLDER A PLUG 18 3 628 659 03 s PLATE UPPER 19 3 628 669 01 o CAP ALP TRANSLUCENT 20 3 628 669 11 o CAP ALP 21 3 681 054 01 o POWER SW GUARD 22 3 688 814 11 s CAP SWITCH 23 3 70...

Page 38: ...F C636 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF C637 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF CP 364 BOARD suffix 13 Ref No or Q ty Part No SP Description C638 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF C639 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF C640 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF C641 1 163 038 91 s CAPACITOR CHIP CERAMIC 0 1MF C642 1 163 038 91 s CAPACITOR CHIP CERAMIC ...

Page 39: ...59 527 58 s IC SN74ABT16374ADGGR CP 364 BOARD suffix 13 Ref No or Q ty Part No SP Description IC306 8 759 389 28 s IC 74LCX14MTCX IC307 8 759 389 28 s IC 74LCX14MTCX IC308 8 759 527 58 s IC SN74ABT16374ADGGR IC309 8 759 389 45 s IC 74LCX16244MTDX IC310 8 759 527 58 s IC SN74ABT16374ADGGR IC311 8 759 389 45 s IC 74LCX16244MTDX IC501 8 759 196 96 s IC TC7SH08FU TE85R IC502 8 759 594 71 s IC TC7SH14F...

Page 40: ...R CHIP 2012 CP 364 BOARD suffix 13 Ref No or Q ty Part No SP Description R540 1 216 089 91 s RESISTOR CHIP 47K 1 10W 2012 R541 1 216 089 91 s RESISTOR CHIP 47K 1 10W 2012 R542 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R543 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R544 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R545 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R546 1 216 073 00 s RESISTOR CHIP...

Page 41: ...PACITOR CERAMIC 0 1MF 25V C400 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C401 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C402 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C403 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C404 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C405 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C406 1 107 826 11 s CAPACITOR CHIP CERAMIC 0 1MF C407 1 107 826 11 s CAPACITOR C...

Page 42: ...3 038 00 s CAPACITOR CERAMIC 0 1MF 25V C704 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V C705 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V C706 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V C707 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V C708 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V CP 364 BOARD suffix 11 12 Ref No or Q ty Part No SP Description C709 1 163 038 00 s CAPACITOR CERAMIC 0 1MF 25V C710 1 16...

Page 43: ...2 CP 364 BOARD suffix 11 12 Ref No or Q ty Part No SP Description R209 1 216 295 00 s CONDUCTOR CHIP 2012 R210 1 216 295 00 s CONDUCTOR CHIP 2012 R211 1 216 295 00 s CONDUCTOR CHIP 2012 R212 1 216 295 00 s CONDUCTOR CHIP 2012 R213 1 216 295 00 s CONDUCTOR CHIP 2012 R214 1 216 295 00 s CONDUCTOR CHIP 2012 R215 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R216 1 216 295 00 s CONDUCTOR CHIP 2012 R217 ...

Page 44: ...RESISTOR CHIP 10K 1 10W 2012 R560 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R561 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R562 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R563 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R564 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R565 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R566 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R567 1 216 073 00 s RESISTOR...

Page 45: ...7 s LED GL3EG8 D255 8 719 938 68 s LED GL3HY8 D256 8 719 938 67 s LED GL3EG8 D257 8 719 938 67 s LED GL3EG8 D258 8 719 938 67 s LED GL3EG8 D259 8 719 938 68 s LED GL3HY8 D260 8 719 938 68 s LED GL3HY8 D261 8 719 938 67 s LED GL3EG8 D262 8 719 938 67 s LED GL3EG8 D263 8 719 938 67 s LED GL3EG8 D264 8 719 938 68 s LED GL3HY8 D269 8 719 938 68 s LED GL3HY8 ND101 8 719 913 53 s LED ARRAY LA 301VL ND10...

Page 46: ...16 073 00 s RESISTOR CHIP 10K 1 10W 2012 R238 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R239 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R240 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R241 1 216 051 00 s RESISTOR CHIP 1 2K 1 10W 2012 R242 1 216 027 00 s RESISTOR CHIP 120 1 10W 2012 R243 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R244 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R245 1 216 049 11 s...

Page 47: ...9 938 67 s LED GL3EG8 D254 8 719 938 67 s LED GL3EG8 D255 8 719 938 68 s LED GL3HY8 D256 8 719 938 67 s LED GL3EG8 D257 8 719 938 67 s LED GL3EG8 D258 8 719 938 67 s LED GL3EG8 D259 8 719 938 68 s LED GL3HY8 D260 8 719 938 68 s LED GL3HY8 D261 8 719 938 67 s LED GL3EG8 D262 8 719 938 67 s LED GL3EG8 D263 8 719 938 67 s LED GL3EG8 D264 8 719 938 68 s LED GL3HY8 D269 8 719 938 68 s LED GL3HY8 ND101 ...

Page 48: ...16 073 00 s RESISTOR CHIP 10K 1 10W 2012 R238 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R239 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R240 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R241 1 216 051 00 s RESISTOR CHIP 1 2K 1 10W 2012 R242 1 216 027 00 s RESISTOR CHIP 120 1 10W 2012 R243 1 216 073 00 s RESISTOR CHIP 10K 1 10W 2012 R244 1 216 049 11 s RESISTOR CHIP 1K 1 10W 2012 R245 1 216 049 11 s...

Page 49: ...0 730 11 o HARNESS SUB AC GND1 AC INLET to GND HN106 1 960 731 11 o HARNESS SUB AC GND2 SWITHING REGULATOR to GND S1 1 762 954 11 s SWITCH POWER 3 4 Packing Materials Supplied Accessories Ref No or Q ty Part No SP Description 4pcs 7 682 578 09 s SCREW B5X16 4pcs 7 688 005 02 s WASHER 5 3 5 Power Cords Part No SP Description For the customers in Japan 1pc DK 2401 1pc 1 793 461 11 o PLUG CONVERSION ...

Page 50: ......

Page 51: ... from the actual type Pin assignments and block diagrams are based on the IC manufacturer s data book Index DIODE Page or ID No 1SS352 DC008 02 1SS352 TPH3 DC008 02 MBRS140T3 DC013 02 RB501V 40TE 17 DC008 02 RB501V 40TE17 DC008 02 LED Page or ID No GL 6P202 LR079 03 GL3EG8 LR002 01 GL3HY8 LR002 01 TRANSISTOR Page or ID No SI4410DY T1 REVA TC012 06 SI4412DY T1 TC012 06 IC Page or ID No 74LCX14MTCX ...

Page 52: ... O O O O O O I O O I I O O I I O I O I O I O INPUTS BREQ CA EXTAL EXTAL2 IOIS16 IRL0 IRL3 MD0 MD5 NMI RESET RXD WAIT OUTPUTS A0 A25 BACK BS CAP1 CAP2 CAS CAS2H CAS2L CASHH CASHL CASLH CASLL CE CE1A CE1B CE2A CE2B CKE CS0 CS6 DQMLL DQMLU DQMUL DQMUU ICIORD ICIOWR IRQOUT OE RAS RAS2 RD RD WR SCK STATUS0 STATUS1 TXD WE0 WE3 XTAL XTAL2 BUS REQUEST CHIP ACTIVE EXTERNAL CLOCK CRYSTAL RESONATOR CRYSTAL R...

Page 53: ...OATING DRIVER SUPPLY INTVCC SWITCH FORCED CONTINUOUS ERROR AMPLIFIER COMPENSATION POINT RUN CONTROL SOFT START SWITCH NODE SYNC TOP MOSFET KELVIN SENSE MAIN POWER SUPPLY OUTPUT VOLTAGE SENSE OUTPUT VOLTAGE PROGRAMMING BOTTOM GATE DRIVE INTERNAL 5 2 V REGULATOR TOP GATE DRIVE SWITCH LOGIC DROPOUT COUNTER _ _ OV _ B TA x11 _ BA x11 _ I2 _ CL _ F 1 19 V 1 19 V 6 V 4 7 V 1 uA 3 uA 1 28 V 0 6 V 0 6 V 0...

Page 54: ......

Page 55: ...D30 31 LED36 41 LED32 35 LED32 35 LED42 47 SW1 SW2 SW3 SW4 SW5 SW6 SW7 GND GND GND GND 2 7 1 8 9 14 15 16 17 20 LED16 17 LED16 17 21 22 21 22 23 24 29 30 31 32 37 38 39 40 45 46 47 52 41 44 41 44 53 54 59 60 6 S208 D260 264 6 S207 D255 259 6 S206 D252 254 8 S205 D245 251 6 S204 D240 244 6 S203 D239 10 S202 D230 238 6 S201 D225 229 5V 5V 5V 5V 5V 5V 5V LED62 SW8 LED63 SW9 LED64 LED65 SW11 SW12 SW13...

Page 56: ...205 D245 251 6 S204 D240 244 6 S203 D239 10 S202 D230 238 6 S201 D225 229 5V 5V 5V 5V 5V 5V 5V LED62 SW8 LED63 SW9 LED64 LED65 SW11 SW12 SW13 SW14 16 LED66 LED67 LED68 LED75 SW17 19 SW20 SW21 SW22 SW23 SW24 SW25 LED69 LED70 LED71 LED72 LED73 LED76 LED74 LED48 LED49 52 LED57 58 LED55 56 LED53 54 LED55 56 LED53 54 LED59 LED60 61 XSWINT SW10 GND BRD ID GND GND GND CN401 2 1 4 3 8 7 9 13 12 10 11 14 1...

Page 57: ...6 1 HKDV 900 6 1 Section 6 Schematic Diagrams Index Board Name Function Page CP 364 CPU and Volume Board 6 2 CP 365 7SEG LED and Switch Board 6 8 ...

Page 58: ...L2 137 D27 1 D26 2 D25 3 D24 4 D23 PORT7 5 D22 PORT6 8 D21 PORT5 9 D20 PORT4 10 D19 PORT3 11 D18 PORT2 12 D17 PORT1 13 D16 PORT0 14 D15 15 D14 16 D13 21 D12 22 D11 23 D10 24 D9 25 D8 26 D7 27 D6 28 D5 29 D4 32 D3 33 D2 34 D1 35 D0 36 D31 140 D30 141 D29 142 D28 143 A1 38 A2 39 A3 40 XTAL 80 BS 105 RD WR 106 RD 107 RAS OE 129 CKE 131 XTAL2 136 VSS1 6 VSS2 17 VSS3 19 VSS4 30 VSS5 41 VSS6 49 VSS7 54 ...

Page 59: ... GNDINT12 145 IO107 146 IO108 147 IO109 148 IO110 149 VCCINT8 150 IO111 151 IO112 152 IO113 153 IO114 154 GNDINT13 155 IO115 156 IO116 157 IO117 158 IO118 159 VCCIO7 160 IO119 161 IO120 162 IO121 163 IO122 164 GNDINT14 165 IO123 166 IO124 167 IO125 168 IO126 169 VCCINT9 170 IO127 171 IO128 172 IO129 173 IO130 174 IO131 175 GNDINT15 176 TDI 177 CE 178 DCLK 179 DATA0 180 IO132 DATA1 181 IO133 DATA2 ...

Page 60: ...7 I15 26 OE1 1 OE2 48 OE3 25 OE4 24 O1 3 O2 5 O3 6 O4 8 O5 9 O6 11 O7 12 O8 13 O9 14 O10 16 O11 17 O12 19 O13 20 O14 22 O15 23 GND5 28 GND6 34 GND7 39 GND8 45 GND1 4 GND2 10 GND3 15 GND4 21 74LCX16244MTDX IC309 I0 47 O0 2 VCC1 7 VCC3 31 VCC2 18 VCC4 42 I1 46 I2 44 I3 43 I4 41 I5 40 I6 38 I7 37 I8 36 I9 35 I10 33 I11 32 I12 30 I13 29 I14 27 I15 26 OE1 1 OE2 48 OE3 25 OE4 24 O1 3 O2 5 O3 6 O4 8 O5 9...

Page 61: ...ED15 21 LED16 22 LED17 23 SW3 24 LED18 25 LED19 26 LED20 27 LED21 28 LED22 29 LED23 30 GND 31 SW4 32 LED24 33 LED25 34 LED26 35 LED27 36 LED28 37 LED29 38 SW5 39 LED30 40 LED31 41 LED32 42 LED33 43 LED34 44 LED35 45 GND 46 SW6 47 LED36 48 LED37 49 LED38 50 LED39 51 LED40 52 LED41 53 SW7 54 LED42 55 LED43 56 LED44 57 LED45 58 LED46 59 LED47 60 GND LED 003 SWIN 003 ROTIN 003 CN409 1 5V 2 RA7 3 RB7 4...

Page 62: ...538 0 R539 10k R537 5V TC7SH14FU TE85R IC502 A 2 GND 3 Y 4 VCC 5 NC 1 TC7SH08FU TE85R IC501 A 2 B 1 GND 3 Y 4 VCC 5 5V CONF_DONE 002 5V 1SS352 TPH3 D501 68k R500 1SS352 TPH3 D500 5V 10k R593 50V 10uF C503 TLC7733IPWR 12 IC504 RESET 6 VDD 8 GND 4 RESET 5 SENSE 7 RESIN 2 CONTROL 1 CT 3 TP510 CLK20ML1 002 XSYSRESL0 001 ADRL 001 002 005 TP511 TP512 TP513 TP514 35V 22uF C502 TP507 START25V 006 TP521 DA...

Page 63: ...3 3V 0 1uF C613 0 1uF C638 0 1uF C670 0 1uF C665 0 1uF C654 0 1uF C605 0 1uF C684 0 1uF C696 0 1uF C699 0 1uF C606 0 1uF C614 0 1uF C698 0 1uF C666 5V 0 1uF C627 0 1uF C690 0 1uF C708 3 3V 0 1uF C644 0 1uF C653 0 1uF C668 0 1uF C693 0 1uF C687 0 1uF C688 0 1uF C639 0 1uF C649 0 1uF C640 0 1uF C607 0 1uF C642 0 1uF C618 0 1uF C624 0 1uF C646 0 1uF C704 0 1uF C610 0 1uF C622 0 1uF C669 0 1uF C635 0 ...

Page 64: ...7 A22 70 A23 71 A24 80 XTAL 136 XTAL2 105 BS 106 RD WR 107 RD 129 RAS OE 131 CKE 144 VSS16 138 RTC VSS 133 VSS15 127 VSS14 121 VSS13 115 VSS12 100 VSS11 82 VSS10 76 PLL2 VSS 73 PLL1 VSS 68 VSS9 59 VSS8 54 VSS7 49 VSS6 41 VSS5 30 VSS4 19 VSS3 17 VSS2 93 IRL0 92 IRL1 91 IRL2 137 EXTAL2 132 WAIT 94 IOIS16 90 IRL3 89 NMI 88 RESET 87 BREQ 84 MD2 RXD 14 D16 PORT0 13 D17 PORT1 12 D18 PORT2 11 D19 PORT3 1...

Page 65: ...123 165 GNDINT14 164 IO122 163 IO121 162 IO120 161 IO119 160 VCCIO7 159 IO118 158 IO117 157 IO116 156 IO115 155 GNDINT13 154 IO114 153 IO113 152 IO112 151 IO111 150 VCCINT8 149 IO110 148 IO109 147 IO108 146 IO107 145 GNDINT12 144 IO106 143 IO105 142 IO104 141 IO103 140 VCCIO6 139 IO102 138 IO101 137 IO100 136 IO99 135 GNDINT11 134 IO98 133 IO97 132 IO96 131 IO95 130 VCCINT7 129 IO94 128 IO93 127 I...

Page 66: ...GND6 28 GND5 23 O15 22 O14 20 O13 19 O12 17 O11 16 O10 14 O9 13 O8 12 O7 11 O6 9 O5 8 O4 6 O3 5 O2 3 O1 24 OE4 25 OE3 48 OE2 1 OE1 26 I15 27 I14 29 I13 30 I12 32 I11 33 I10 35 I9 36 I8 37 I7 38 I6 40 I5 41 I4 43 I3 44 I2 46 I1 42 VCC4 18 VCC2 31 VCC3 7 VCC1 2 O0 47 I0 45 GND8 39 GND7 34 GND6 28 GND5 21 GND4 15 GND3 10 GND2 26 2D8 27 2D7 29 2D6 30 2D5 23 2Q8 22 2Q7 20 2Q6 19 2Q5 17 2Q4 16 2Q3 14 2Q...

Page 67: ... 5V 1 GND 60 LED47 59 LED46 58 LED45 57 LED44 56 LED43 55 LED42 54 SW7 53 LED41 52 LED40 51 LED39 50 LED38 49 LED37 48 LED36 47 SW6 46 GND 45 LED35 44 LED34 43 LED33 42 LED32 41 LED31 40 LED30 39 SW5 38 LED29 37 LED28 36 LED27 35 LED26 34 LED25 33 LED24 32 SW4 31 GND 30 LED23 29 LED22 28 LED21 27 LED20 26 LED19 25 LED18 24 SW3 23 LED17 22 LED16 21 LED15 20 LED14 19 LED13 18 LED12 17 SW2 16 GND 15 ...

Page 68: ...500 1SS352 TPH3 C500 10uF 16V R500 68k D501 1SS352 TPH3 5V 002 CONF_DONE 5V IC501 TC7SH08FU TE85R IC502 TC7SH14FU TE85R TP502 TP501 5V R537 10k R539 0 R538 0 R501 0 0 1uF C501 002 XSYSRESL1 001 XSYSRESL0 CL503 CL504 CL505 CL506 CL507 CL508 CL502 3 3V CL501 5V CL500 3 3V 5V 5V 5V CL514 CL513 CL512 CL511 CL510 CL509 3 3V 002 INIT_DONE 002 CLK20ML1 001 CKIOL IC507 74LCX541MTCX IC506 74LCX541MTCX IC50...

Page 69: ... 2 5V 5V CL601 CL600 C726 22uF 20V C727 100uF 16V D600 RB501V 40TE 17 IC600 LTC1625CGN E2 5V 5V C663 47uF 16V C662 47uF 16V TP601 2 5V C643 0 1uF TP602 C701 0 1uF C635 0 1uF C669 0 1uF C622 0 1uF C610 0 1uF C704 0 1uF C646 0 1uF C624 0 1uF C618 0 1uF C642 0 1uF C607 0 1uF C683 47uF 16V C640 0 1uF C649 0 1uF C639 0 1uF C688 0 1uF C687 0 1uF C693 0 1uF C668 0 1uF C653 0 1uF C644 0 1uF 3 3V C708 0 1u...

Page 70: ...08 1SS352 TPH3 D112 330 R127 330 R135 330 R128 330 R131 330 R130 330 R132 330 R136 330 R138 330 R137 330 R139 330 R129 330 R134 330 R140 330 R133 002 003 SWOUT 002 003 LED b c f d a g e ND101 a 1 f 2 g 3 e 4 d 5 DPK 6 DPA 7 c 8 COMK 9 b 10 b c f d a g e ND102 a 1 f 2 g 3 e 4 d 5 DPK 6 DPA 7 c 8 COMK 9 b 10 S110 1 3 2 4 5 6 S108 1 3 2 4 5 6 S116 1 3 2 4 5 6 S117 1 3 2 4 5 6 S106 1 3 2 4 5 6 S107 1 ...

Page 71: ...k R256 GL3EG8 D226 GL3EG8 D227 GL3EG8 D228 GL3EG8 D231 GL3EG8 D232 GL3EG8 D233 GL3EG8 D236 GL3EG8 D237 GL3EG8 D238 GL3EG8 D241 GL3EG8 D242 GL3EG8 D243 GL3EG8 D246 GL3EG8 D247 GL3EG8 D248 GL3EG8 D250 GL3EG8 D251 GL3EG8 D252 GL3EG8 D253 GL3EG8 D254 GL3EG8 D256 GL3EG8 D257 GL3EG8 D258 GL3EG8 D261 GL3EG8 D262 GL3EG8 D263 GL3HY8 D225 GL3HY8 D269 GL3HY8 D230 GL3HY8 D234 GL3HY8 D235 GL3HY8 D239 GL3HY8 D2...

Page 72: ......

Page 73: ...SW12 14 LED67 15 SW13 16 LED75 17 LED68 18 SW14 19 SW15 20 SW16 21 5V 22 SW17 23 SW18 24 SW19 25 LED69 26 GND 27 SW20 28 LED70 29 SW21 30 LED71 31 5V 32 SW22 33 LED72 34 SW23 35 LED73 36 LED76 37 SW24 38 LED74 39 SW25 40 LED48 41 5V 42 LED49 43 LED50 44 LED51 45 LED52 46 GND 47 LED53 48 LED54 49 LED55 50 LED56 51 5V 52 LED57 53 LED58 54 5V 55 LED59 56 NC 57 LED60 58 LED61 59 XSWINT 60 GND 47uF C30...

Page 74: ... 330 R136 330 R132 330 R130 330 R131 330 R128 330 R135 330 R127 330 ND101 B1 A1 G2 D2 C2 E2 F2 A2 B2 E1 G1 D1 F1 C1 D112 1SS352 TPH3 D108 1SS352 TPH3 S104 5V R121 120 D104 1SS352 TPH3 5V R118 10k S108 R104 10k R111 10k 5V S112 R107 120 R114 120 D111 1SS352 TPH3 5V D107 1SS352 TPH3 S103 5V R120 120 D103 1SS352 TPH3 R126 120 5V R117 10k S107 R103 10k R110 10k 5V S115 S111 R106 120 D115 1SS352 TPH3 R...

Page 75: ... D254 GL3EG8 D253 GL3EG8 D252 GL3EG8 D251 GL3EG8 D250 GL3EG8 D248 GL3EG8 D247 GL3EG8 D246 GL3EG8 D243 GL3EG8 D242 GL3EG8 D241 GL3EG8 D238 GL3EG8 D237 GL3EG8 D236 GL3EG8 D233 GL3EG8 D232 GL3EG8 D231 GL3EG8 D228 GL3EG8 D227 GL3EG8 D226 GL3EG8 R256 1 2k R255 1 2k R254 1 2k R253 1 2k R252 1 2k R251 1k R250 1 2k R249 1 2k R248 120 5V D222 1SS352 TPH3 R247 1 2k R241 1 2k R237 10k R243 10k R239 1k R242 1...

Page 76: ...50 LED55 49 LED54 48 LED53 47 GND 46 LED52 45 LED51 44 LED50 43 LED49 42 5V 41 LED48 40 SW25 39 LED74 38 SW24 37 GND 36 LED73 35 SW23 34 LED72 33 SW22 32 5V 31 LED71 30 SW21 29 LED70 28 SW20 27 GND 26 LED69 25 SW19 24 SW18 23 SW17 22 5V 21 SW16 20 SW15 19 SW14 18 LED68 17 GND 16 SW13 15 LED67 14 SW12 13 LED66 12 5V 11 SW11 10 LED65 9 SW10 8 LED64 7 GND 6 SW9 5 LED63 4 SW8 3 LED62 2 5V 1 GND 60 LED...

Page 77: ...7 1 HKDV 900 7 1 Section 7 Board Layouts Index Board Name Function Page CP 364 CPU and Volume Board 7 2 CP 365 7SEG LED and Switch Board 7 4 ...

Page 78: ... F3 C698 F3 C699 F3 C700 F2 C701 F2 C702 F3 C703 F3 C704 F2 C705 F2 C706 J2 C707 G1 C708 J2 C709 J2 C710 J2 C711 J2 C712 F1 C713 F1 C714 F1 C715 F2 C716 F1 CL100 H2 CL101 H2 CL102 H2 CL200 G2 CL201 G2 CL202 G2 CL203 H2 CL204 H1 CL205 H1 CL206 G1 CL207 G1 CL208 H1 CL209 H1 CL210 G1 CL211 H1 CL212 G1 CL213 G2 CL214 G2 CL215 G2 CL216 G2 CL217 G2 CL218 G2 CL219 G2 CL220 G2 CL221 G2 CL222 G2 CL223 G2 C...

Page 79: ...695 C698 C699 C702 C703 FB102 IC101 IC102 R102 R103 R104 R105 R106 R205 R208 R209 R210 R211 R212 R213 R214 R215 R216 R217 R218 R219 R220 R233 R312 R313 R314 R315 R316 R317 R318 R319 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R575 R576 R577 R578 R579 R580 R581 R582 R583 R584 R585 R586 R587 R588 R589 R590 R591 R592 R593 TP515 H2 TP516 H2 TP517 H2 TP518 G1 TP519 G...

Page 80: ...2 C691 F2 C692 F3 C693 F3 C694 F2 C695 F2 C696 F3 C697 F3 C698 F3 C699 F3 C700 F2 C701 F2 C702 F3 C703 F3 C704 F2 C705 F2 C706 J2 C707 G1 C708 J2 C709 J2 C710 J2 C711 J2 C712 F1 C718 F1 C719 F1 C720 F1 C721 F1 C722 F1 C723 F1 C724 F1 C725 F1 C726 F1 C727 F1 C728 F1 C729 F1 C730 F1 C731 F2 C732 F2 C733 F2 C734 F2 C735 F2 C736 F2 C737 F2 C738 F2 C739 F1 C740 F1 C741 F2 C742 F1 C743 F1 CL100 H2 CL101...

Page 81: ...R215 R216 R217 R218 R219 R220 R233 R312 R313 R314 R315 R316 R317 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R575 R576 R577 R578 R579 R580 R581 R582 R583 R584 R585 R586 R587 R588 R589 R590 R591 R592 R593 R600 R601 R592 G2 R593 H2 R600 F1 R601 F2 R602 F1 R603 F2 R604 F1 R605 F1 RB101 J1 RB102 J1 RB103 J3 S100 J3 S101 J3 S500 J1 TP100 H2 TP500 J2 TP501 J2 TP502 H2...

Page 82: ... C698 F3 C699 F3 C700 F2 C701 F2 C702 F3 C703 F3 C704 F2 C705 F2 C706 J2 C707 G1 C708 J2 C709 J2 C710 J2 C711 J2 C712 F1 C718 F1 C719 F1 C720 F1 C721 F1 C722 F1 C723 F1 C724 F1 C725 F1 C726 F1 C727 F1 C728 F1 C729 F1 C730 F1 C731 F2 C732 F2 C733 F2 C734 F2 C735 F2 C736 F2 C737 F2 C738 F2 C739 F1 C740 F1 C741 F2 C742 F1 C743 F1 CL100 H2 CL101 H2 CL102 H2 CL200 G2 CL201 G2 CL202 G2 CL203 H2 CL204 H1...

Page 83: ...4 C615 C621 C622 C623 C624 C626 C627 C628 C629 C630 C631 C632 C633 C634 C635 C636 C637 C638 C639 C640 C647 C648 C651 C652 C654 C664 C665 C666 C667 C668 C669 C670 C671 C672 C686 C687 C688 C689 C690 C691 C694 C695 C698 C699 C702 C703 C718 C719 C720 C721 C722 C731 C732 C733 C734 C735 FB102 IC101 IC102 R592 G2 R593 H2 R600 F1 R601 F2 R602 F1 R603 F2 R604 F1 R605 F1 RB101 J1 RB102 J1 RB103 J3 S100 J3 S...

Page 84: ...E2 R225 F2 R226 F1 R227 F2 R228 F2 R229 F2 R230 F2 R231 F2 R232 F1 R233 F2 R234 F2 R235 F2 R236 F2 R237 G2 R238 G1 R239 G2 R240 G2 R241 G2 R242 G2 R243 G2 R244 G1 R245 G2 R246 G2 R247 G2 R248 G2 R249 G1 R250 G1 R251 F1 R252 F1 R253 E1 R254 D1 R255 D1 R256 C1 R301 A1 S101 A2 S102 B1 S103 A1 S104 C2 S105 A2 S106 B1 S107 A1 S108 C2 S109 A2 S110 B2 S111 A1 S112 C2 S113 A2 S114 B2 S115 A1 S116 B1 S117 ...

Page 85: ...1 A1 D112 C2 D113 A2 D114 B2 D115 A1 D116 B1 D117 B2 D118 B2 D201 D2 D204 D2 D207 E2 D210 E2 D213 F2 D216 F2 D219 G2 D222 G2 D225 C1 D226 C1 D227 C1 D228 C2 D230 D1 D231 D1 D232 D1 D233 D2 D234 D2 D235 E1 D236 E1 D237 E1 D238 E2 D239 E2 D240 E1 D241 E1 D242 E1 D243 E2 D244 E2 D245 F1 D246 F1 D247 F1 D248 F2 D249 F2 D250 F1 D251 F1 D252 F2 D253 F2 D254 F2 D255 G1 D256 G1 D257 G1 D258 G2 D259 G2 D26...

Page 86: ...E2 D210 E2 D213 F2 D216 F2 D219 G2 D222 G2 D225 C1 D226 C1 D227 C1 D228 C2 D230 D1 D231 D1 D232 D1 D233 D2 D234 D2 D235 E1 D236 E1 D237 E1 D238 E2 D239 E2 D240 E1 D241 E1 D242 E1 D243 E2 D244 E2 D245 F1 D246 F1 D247 F1 D248 F2 D249 F2 D250 F1 D251 F1 D252 F2 D253 F2 D254 F2 D255 G1 D256 G1 D257 G1 D258 G2 D259 G2 D260 G1 D261 G1 D262 G1 D263 G2 D264 G2 D269 C2 ND101 B1 R101 A2 R102 B1 R103 A1 R104...

Page 87: ...that have a 20 V AC range are suitable See Fig A To Exposed Metal Parts on Set Fig A Using an AC voltmeter to check AC leakage AC voltmeter 5 25V Earth Ground 0 15 µF 1 5 kZ The material contained in this manual consists of information that is the property of Sony Corporation Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other...

Page 88: ...Printed in Japan Sony Corporation 2004 9 16 B P Company 2000 HKDV 900 SY J E 9 967 923 03 ...

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