Sony Ericsson Z1 Working Instructions Download Page 44

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Working Instruction (mech)

1246-2420 Rev 9



Sony Ericsson Mobile Communications AB – Company Internal 44(88)

Replacement

4.30 Gasket Home Key

Follow the 3.1 – 3.4 Disassembly instructions!

Prepare the new Gasket Home Key.

Follow the 5.5 – 5.8 Reassembly instructions!

REMOVAL

Peer off it by using the flex film assembly tool.

Scrap! Not to be reused!

INSTALLATION

Place a new Gasket Home Key.

Press to attach it.

Summary of Contents for Z1

Page 1: ...1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal Working Instructions mechanical R800i R800a R800x R800at Z1 ...

Page 2: ...18 4 1 Battery Cover 18 4 2 D Cover 18 4 3 PBA Audio Jack FPC 18 4 4 C Cover 18 4 5 Cap Screw Cover 19 4 6 Label Touch Circuit 19 4 7 A Cover 19 4 8 Display 19 4 9 Ant BT WLAN 20 4 10 Ant Main FPC 21 4 11 Bracket Hinge Plug 22 4 12 Camera 24 4 13 Camera Lens 26 4 14 Cap Antenna Port Plug 27 4 15 Cap Proximity Grommet 28 4 16 Conductive Hinge Plug 29 4 17 Core Unit Label 30 4 18 Cover Plastic SIM C...

Page 3: ...n 54 4 41 Water Indicator Foil 0 34 mm 55 4 42 Loudspeaker Foil 0 0 mm Speaker adhesive 56 4 43 Magnet 58 4 44 Net Speaker Cloth 59 4 45 PBA Receiver Flex 61 4 46 PBA Top Keypad Flex 64 4 47 PBA Zeus Hinge Flex 66 4 48 PBA Zeus USD Board 68 4 49 Power LED Tape 70 4 50 Shield Can Closed Lid BB 71 4 51 Shield Can Closed Lid BB Tall 72 4 52 Switch Cover Adhesive 73 4 53 Washer 74 Liquid Intrusion Ind...

Page 4: ...ev 9 Sony Ericsson Mobile Communications AB Company Internal 4 88 5 7 Battery 86 5 8 Battery Cover 86 6 Revision History 88 For general information about mechanical repair related issues refer to 1220 1333 Generic Repair Manual mechanical ...

Page 5: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 5 88 1 Exterior Views 1 1 R800i R800a R800x R800at Z1 ...

Page 6: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 6 88 Exterior Views 1 2 R800i R800a R800x R800at Z1 ...

Page 7: ...tions AB Company Internal 7 88 2 Tools SPECIAL TOOLS 1 Guitar Pick 2 Flex Film Assembly Tool 3 Front Opening Tool 4 Torque Screwdriver 5 Bits JCIS No 0 6 Bits T5 For part no s on the tools above refer to the Tools Catalogue Matrix STANDARD TOOLS 1 Tweezers 2 Nylon Pointer ...

Page 8: ...order 1 Battery Cover 2 Battery 3 D Cover 4 Key Power 5 PBA 6 PBA Audio Jack FPC 7 C Cover 8 B Cover 9 Cap Screw Cover 10 Label Touch Circuit 11 A Cover 12 LCD Shim 13 Display 3 1 Battery Cover Push upwards to unsnap the hooks of the Battery Cover from the bottom gently and remove it 3 2 Battery Use fingers to release the battery Lift to remove the Battery ...

Page 9: ...y Internal 9 88 Disassembly 3 3 D Cover Remove the six Screw Torx Len 3 4 Diam 3 0 M1 6 X 0 35 by T5 Remove the seven Screw Torx Len 5 4 Diam 2 5 M1 6 X 0 35 by T5 Sliding the guitar pick to unsnap the hooks from the bottom Sliding the guitar pick to unsnap the sides hooks and remove it ...

Page 10: ...nal 10 88 Disassembly Separate the Key Power 3 4 C Cover PBA PBA Audio Jack FPC Remove the two Screw Phillips Len 2 3 Diam 3 0 M1 6 X 0 by Bits JCIS No 0 Unsnap the BtB connector by using a Front Opening Tool Open the slider and remove the C Cover and the PBA together from the Upper Unit gently ...

Page 11: ...Sony Ericsson Mobile Communications AB Company Internal 11 88 Disassembly Separated them Unsnap the ZIF connector by using a Front Opening Tool Release the flex part from the ZIF connector Unsnap the ZIF connector by using a Front Opening Tool ...

Page 12: ...nternal 12 88 Disassembly Unsnap the PBA Audio Jack FPC gently Remove the PBA Audio Jack FPC by using the flex film assembly tool Separate the PBA and the C Cover 3 5 Cap Screw Cover Detach to remove the Cap Screw Cover with using a pair of tweezers Scrap Cap Screw Cover is not to be reused ...

Page 13: ... AB Company Internal 13 88 Disassembly Remove the four Screw Phillips Len 2 3 Diam 3 0 M1 6 X 0 by Bits JCIS No 0 3 6 Label Touch Circuit Remove the Label Touch Circuit as shown Unsnap the ZIF connector by using a Front Opening Tool Release the flex part from the ZIF connector ...

Page 14: ...420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 14 88 Disassembly Pull out flex from the Hinge Assembly 3 7 A Cover Slide the A Cover from the top by using a Guitar Pick Slide the side Do the same at the other side ...

Page 15: ...9 Sony Ericsson Mobile Communications AB Company Internal 15 88 Disassembly Separate the A Cover and the left unit 3 8 Display Unsnap the Display by using the Front Opening Tool Slide along in the same direction Do the same at the other side ...

Page 16: ...ev 9 Sony Ericsson Mobile Communications AB Company Internal 16 88 Disassembly Turn over the Display Unsnap the ZIF connector by using a Front Opening Tool Detach the flex part from the ZIF connector Separate the Display and the left unit ...

Page 17: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 17 88 Disassembly Detach the Cushion LCD Shim Black by using the flex film assembly tool Separate them ...

Page 18: ...2 Removalinstructions Prepare the new D Cover Follow the 4 9 4 10 4 14 4 25 4 26 4 31 4 39 4 41 4 42 Installation instructions Follow the 5 6 5 8 Reassembly instructions 4 3 PBA Audio Jack FPC Follow the 3 1 3 4 Disassembly instructions Prepare the new PBA Audio Jack FPC Follow the 5 5 5 8 Reassembly instructions 4 4 C Cover Follow the 3 1 3 4 Disassembly instructions Follow the 4 35 4 36 4 37 4 3...

Page 19: ...ch Circuit Follow the 3 1 3 6 Disassembly instructions Prepare the new Label Touch Circuit Follow the 5 3 5 8 Reassembly instructions 4 7 A Cover Follow the 3 1 3 7 Disassembly instructions Follow the 4 40 4 27 Removal instructions Prepare the new A Cover Follow the 4 27 4 40 Installation instructions Follow the 5 2 5 8 Reassembly instructions 4 8 Display Follow the 3 1 3 8 Disassembly instruction...

Page 20: ...y Internal 20 88 Replacement 4 9 Ant BT WLAN Follow the 3 1 3 3 Disassembly instructions Prepare the new Ant BT WLAN Follow the 5 6 5 8 Reassembly instructions REMOVAL Detach to remove it Scrap Not to be reused INSTALLATION Place a new Ant BT WLAN Note the guiding pole Press to attach it ...

Page 21: ...AB Company Internal 21 88 Replacement 4 10 Ant Main FPC Follow the 3 1 3 3 Disassembly instructions Prepare the new Ant Main FPC Follow the 5 6 5 8 Reassembly instructions REMOVAL Detach to remove it Scrap Not to be reused INSTALLATION Place a new Ant Main FPC Press to attach it ...

Page 22: ...3 8 Disassembly instructions Follow the 4 20 4 24 Removal instructions Prepare the new Bracket Hinge Plug Follow the 4 24 4 20 Installation instructions Follow the 5 1 5 8 Reassembly instructions REMOVAL Push against the Bracket Hinge Plug from the back side by fingers Detach to remove it INSTALLATION Insert a new Bracket Hinge Plug into the guiding hole ...

Page 23: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 23 88 Replacement Bracket Hinge Plug Press with the 2 guiding to attach it ...

Page 24: ... 12 Camera Follow the 3 1 3 4 Disassembly instructions Prepare the new Camera Follow the 4 24 Installation instructions Follow the 5 5 5 8 Reassembly instructions REMOVAL Disconnect the BtB connector by using a Front Opening Tool INSTALLATION Place a new Camera in place with proper direction Connect the BtB connector ...

Page 25: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 25 88 Replacement Camera Bend the camera into the guiding position ...

Page 26: ...ment 4 13 Camera Lens Follow the 3 1 3 3 Disassembly instructions Prepare the new Camera Lens Follow the 5 6 5 8 Reassembly instructions REMOVAL Push against the Camera Lens by using a Nylon Pointer Scrap Not to be reused INSTALLATION Place the new Camera Lens Press the edge to make sure it is securely attached ...

Page 27: ...ment 4 14 Cap Antenna Port Plug Follow the 3 1 3 3 Disassembly instructions Prepare the new Cap Antenna Port Plug Follow the 5 6 5 8 Reassembly instructions REMOVAL Pull the Cap Antenna Port Plug by using a pair of Tweezers INSTALLATION Place a new Cap Antenna Port Plug to the hole Press to assure its position ...

Page 28: ...eplacement 4 15 Cap Proximity Grommet Follow the 3 1 3 7 Disassembly instructions Prepare the new Cap Proximity Grommet Follow the 5 7 5 8 Reassembly instructions REMOVAL Detach it by using the flex film assembly tool INSTALLATION Place a new Cap Proximity Grommet to the hole Press to assure its position ...

Page 29: ...9 88 Replacement 4 16 Conductive Hinge Plug Follow the 3 1 3 8 Disassembly instructions Prepare the new Conductive Hinge Plug Follow the 5 1 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Conductive Hinge Plug Press to attach it ...

Page 30: ...ns Prepare the new Cap Screw Cover Follow the 5 7 5 8 Reassembly instructions REMOVAL Read the old Core Unit Label and write the information into the LabelMake program Remove the Label carefully Scrap Not to be reused INSTALLATION Check that the label format is properly loaded in the Zebra printer and write a new Label by using the Label Make software One label only is allowed ...

Page 31: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 31 88 Replacement Core Unit Label Press the new Core Unit Label onto the Main PBA ...

Page 32: ...ent 4 18 Cover Plastic SIM Card plug CDMA Follow the 3 1 Disassembly instructions Prepare the new Cover Plastic SIM Card plug Follow the 5 8 Reassembly instructions Apply to CDMA phone only REMOVAL Detach it by using a guitar pick INSTALLATION Place a new Cover Plastic SIM Card plug Press to assure its position ...

Page 33: ...acement 4 19 Cushion LCD Shim Black Follow the 3 1 3 8 Disassembly instructions Prepare the new Cushion LCD Shim Black Follow the 5 1 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Cushion LCD Shim Black Press to attach it ...

Page 34: ...0 Foil 0 0 mm Tape Hinge Plug Follow the 3 1 3 8 Disassembly instructions Prepare the new Foil 0 0 mm Tape Hinge Plug Follow the 5 1 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Foil 0 0 mm Tape Hinge Plug lying the guiding line Press to attach it ...

Page 35: ...ow the 3 1 3 3 Disassembly instructions Follow the 4 48 Removal instructions Prepare the new Foil Adhesive conductive Follow the 4 48 Installation instructions Follow the 5 6 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Foil Adhesive conductive Press to attach it ...

Page 36: ...l 36 88 Replacement 4 22 Foil Adhesive ESD Follow the 3 1 Disassembly instructions Prepare the new Foil Adhesive ESD Follow the 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Foil Adhesive ESD Press to attach it ...

Page 37: ...ment 4 23 Foil Adhesive Touch Flex Follow the 3 1 3 6 Disassembly instructions Prepare the new Foil Adhesive Touch Flex Follow the 5 3 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Foil Adhesive Touch Flex Press to attach it ...

Page 38: ...llow the 3 1 3 4 Disassembly instructions Follow the 4 12 Removalinstructions Prepare the new Foil Grounding Camera Follow the 4 12 Installation instructions Follow the 5 5 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Foil Grounding Camera Press to attach it ...

Page 39: ... 25 FPC Zeus GPS Antenna Follow the 3 1 3 3 Disassembly instructions Prepare the new FPC Zeus GPS Antenna Follow the 5 6 5 8 Reassembly instructions REMOVAL Remove by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new FPC Zeus GPS Antenna align the guiding Press to assure the attachment ...

Page 40: ...y Internal 40 88 Replacement 4 26 Gasket Camera Follow the 3 1 3 3 Disassembly instructions Prepare the new Gasket Camera Follow the 5 6 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Gasket Camera Press to attach it ...

Page 41: ...placement 4 27 Gasket Conductive 1 Golden Follow the 3 1 3 7 Disassembly instructions Prepare the new Gasket Conductive 1 Golden Follow the 5 2 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Gasket Conductive 1 Golden Press to attach it ...

Page 42: ...placement 4 28 Gasket Conductive 2 Golden Follow the 3 1 3 7 Disassembly instructions Prepare the new Gasket Conductive 2 Golden Follow the 5 2 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Gasket Conductive 2 Golden Press to attach it ...

Page 43: ...eplacement 4 29 Gasket Conductive 3 8x2 3 Follow the 3 1 3 4 Disassembly instructions Prepare the new Gasket Conductive 3 8x2 3 Follow the 5 5 5 8 Reassembly instructions REMOVAL Peer off it by using the Tweezers Scrap Not to be reused INSTALLATION Place a new Gasket Conductive 3 8x2 3 Press to attach it ...

Page 44: ... 44 88 Replacement 4 30 Gasket Home Key Follow the 3 1 3 4 Disassembly instructions Prepare the new Gasket Home Key Follow the 5 5 5 8 Reassembly instructions REMOVAL Peer off it by using the flex film assembly tool Scrap Not to be reused INSTALLATION Place a new Gasket Home Key Press to attach it ...

Page 45: ... Replacement 4 31 Gasket Speaker Left Follow the 3 1 3 3 Disassembly instructions Prepare the new Gasket Speaker Left Follow the 5 6 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Gasket Speaker Left Press to attach it ...

Page 46: ...Trigger switch gasket Follow the 3 1 3 3 Disassembly instructions Prepare the new Gasket Trigger switch gasket Follow the 5 6 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Gasket Trigger switch gasket Press both the side and top to attach it ...

Page 47: ... Internal 47 88 Replacement 4 33 Gasket VT Follow the 3 1 3 7 Disassembly instructions Prepare the new Gasket VT Follow the 5 2 5 8 Reassembly instructions REMOVAL Peer off it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Gasket VT Press to attach it ...

Page 48: ... Internal 48 88 Replacement 4 34 B Cover Follow the 3 1 3 8 Disassembly instructions Follow the 4 11 4 16 4 20 4 43 4 45 4 46 4 48 Removalinstructions Prepare the new B Cover Follow the 4 48 4 46 4 45 4 43 4 20 4 16 4 11 Installation instructions Follow the 5 1 5 8 Reassembly instructions ...

Page 49: ...ny Internal 49 88 Replacement 4 35 Key 4 Follow the 3 1 3 4 Disassembly instructions Prepare the new Key 4 Follow the 5 5 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Key 4 Align the key by using three guiding pins as shown ...

Page 50: ...50 88 Replacement 4 36 Key Direction Follow the 3 1 3 4 Disassembly instructions Prepare the new Key Direction Follow the 5 5 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Key Direction Align the key by using three guiding pins as shown ...

Page 51: ...mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 51 88 Replacement 4 37 Key Power Follow the 3 1 3 3 Disassembly instructions Prepare the new Key Power Follow the 5 6 5 8 Reassembly instructions ...

Page 52: ...2 88 Replacement 4 38 Key SSH Follow the 3 1 3 4 Disassembly instructions Prepare the new Key SSH Follow the 5 5 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION Place a new Key SSH Align the key by using two guiding pins as shown ...

Page 53: ... Internal 53 88 Replacement 4 39 Key Volume Follow the 3 1 3 3 Disassembly instructions Prepare the new Key Volume Follow the 5 6 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Key Volume Press to assure its position by fingers ...

Page 54: ...placement 4 40 Keyboard Navigation Follow the 3 1 3 7 Disassembly instructions Prepare the new Keyboard Navigation Follow the 5 2 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Keyboard Navigation Align the key by using two guiding pins and press ...

Page 55: ...ent 4 41 Water Indicator Foil 0 34 mm Follow the 3 1 3 3 Disassembly instructions Prepare the new Liquid Intrusion Follow the 5 6 5 8 Reassembly instructions REMOVAL Push it through the hole by using a pair of tweezers Scrap Not to be reused INSTALLATION Place a new Liquid Intrusion Press to assure its position ...

Page 56: ...Prepare the new Loudspeaker Foil 0 0 mm Speaker adhesive Follow the 5 6 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool Scrap Foil 0 0 mm Speaker adhesive is not to be reused Remove all remains of the adhesive Peer off the Foil 0 0 mm Speaker adhesive Scrap Not to be reused INSTALLATION Put a new Foil 0 0 mm Speaker adhesive to the back side of the Loudspeaker in...

Page 57: ... Sony Ericsson Mobile Communications AB Company Internal 57 88 Replacement Loudspeaker Foil 0 0 mm Speaker adhesive Press to assure its attachment Place the Speaker into the socket Check the two pin s direction Press to secure its attachment ...

Page 58: ...s AB Company Internal 58 88 Replacement 4 43 Magnet Follow the 3 1 3 8 Disassembly instructions Prepare the new Magnet Follow the 5 1 5 8 Reassembly instructions REMOVAL Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Magnet Press to assure its position ...

Page 59: ... instructions Follow the 4 42 Removal instructions Prepare the new Net Speaker cloth Follow the 4 42 Installation instructions Follow the 5 6 5 8 Reassembly instructions REMOVAL Push against the Net Speaker Cloth from the back side by using a Nylon Pointer Scrap Not to be reused Detach it by using the Flex Film Assembly Tool INSTALLATION Place a new Net Speaker cloth ...

Page 60: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 60 88 Replacement Press to assure its position ...

Page 61: ...isassembly instructions Follow the 4 33 Removal instructions Prepare the new PBA Receiver Flex Follow the 4 33 Installation instructions Follow the 5 1 5 8 Reassembly instructions REMOVAL Unsnap the ZIF connector by using a Front Opening Tool Detach it by using the Flex Film Assy Tool gently Scrap Not to be reused Remove from the two guiding holes and shift ...

Page 62: ...46 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 62 88 Replacement PBA Receiver Flex INSTALLATION Go through the flex and shift Shift and slide to the top Press to the guiding pillar Connect the ZIF connector ...

Page 63: ...tion mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 63 88 Replacement PBA Receiver Flex Snap the ZIF connector Press back and forth to make it smoothly and attached Note the guiding line ...

Page 64: ...PBA Top Keypad Flex Follow the 3 1 3 8 Disassembly instructions Prepare the new PBA Top Keypad Flex Follow the 5 1 5 8 Reassembly instructions REMOVAL Unsnap the ZIF connector by using a Front Opening Tool Lift and remove it Scrap Not to be reused INSTALLATION Place a new PBA Top Keypad Flex and connect the ZIF connector ...

Page 65: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 65 88 Replacement PBA Top Keypad Flex Snap the ZIF connector Press to assure its position ...

Page 66: ... Hinge Flex Follow the 3 1 3 8 Disassembly instructions Follow the 4 11 4 16 4 20 Removalinstructions Prepare the new PBA Zeus Hinge Flex Follow the 4 20 4 16 4 11 Installation instructions Follow the 5 1 5 8 Reassembly instructions REMOVAL Open the slider as shown Detach the both sides a and b Fold the both sides to the middle ...

Page 67: ...s AB Company Internal 67 88 Replacement PBA Zeus Hinge Flex Go through the hole Scrap Not to be reused INSTALLATION Place a new PBA Zeus Hinge Flex and fold the both sides Go through the hole of B Cover Unfold the both sides and press to assure its position Check the 67uiding ...

Page 68: ...w the 3 1 3 3 Disassembly instructions Follow the 4 21 Removal instructions Prepare the new PBA Zeus USD Board Follow the 4 21 Installation instructions Follow the 5 6 5 8 Reassembly instructions REMOVAL Disconnect the BtB connector Detach it by using a Front Opening Tool INSTALLATION Place a new PBA Zeus USD Board and connect the BtB connector ...

Page 69: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 69 88 Replacement PBA Zeus USD Board Press to assure the attachment and snap the BtB connector ...

Page 70: ...al 70 88 Replacement 4 49 Power LED Tape Follow the 3 1 3 4 Disassembly instructions Prepare the new Power LED Tape Follow the 5 5 5 8 Reassembly instructions REMOVAL Detach it by using flex film assembly tool Scrap Not to be reused INSTALLATION Put a new Power LED Tape in place Press to snap it ...

Page 71: ...d BB Follow the 3 1 3 4 Disassembly instructions Prepare the new Shield Can Closed Lid BB Follow the 5 5 5 8 Reassembly instructions REMOVAL Unsnap the corners of the Shield Can Closed Lid BB with a pair of tweezers and pull upwards to remove it Scrap Not to be reused INSTALLATION Put a new Shield Can Close Lid BB in place Press to snap it ...

Page 72: ...an Closed Lid BB Tall Follow the 3 1 3 4 Disassembly instructions Prepare the new Shield Can Closed Lid BB Tall Follow the 5 5 5 8 Reassembly instructions REMOVAL Unsnap the corners with a pair of tweezers and pull upwards to remove it Scrap Not to be reused INSTALLATION Place a new Shield Can Closed Lid BB Tall Press to snap it ...

Page 73: ...nal 73 88 Replacement 4 52 Switch Cover Adhesive Follow the 3 1 Disassembly instructions Prepare the new Switch Cover Adhesive Follow the 5 8 Reassembly instructions REMOVAL Detach to remove it Scrap Not to be reused INSTALLATION Place a new Switch Cover Adhesive Press to assure its attachment ...

Page 74: ...ns AB Company Internal 74 88 Replacement 4 53 Washer Follow the 3 1 3 3 Disassembly instructions Prepare the new Washer Follow the 5 6 5 8 Reassembly instructions REMOVAL Detach to remove it Scrap Not to be reused INSTALLATION Place a new Washer Press to assure its attachment ...

Page 75: ...eplacement Liquid Intrusion Indicator Follow the 3 1 3 4 Disassembly instructions Prepare the new Water Indicator Foil 0 34 mm Follow the 5 5 5 8 Reassembly instructions REMOVAL Detach to remove it Scrap Not to be reused INSTALLATION Place a new Water Indicator Foil 0 34 mm Press to assure its attachment ...

Page 76: ...pcs 4 29 gasket trigger switch gasket 4 32 PBA Zeus USD board 4 48 power led tape 4 49 to new Board Follow the 5 5 5 8 Reassembly instructions Startup the unit to initialize settings before performing Customize Phone in Emma 4 54 2 Board Swap Change Label CHANGE LABEL Follow the instructions in the Generic Repair Manual Build swap for change of label 4 54 3 Board Swap Customize of Software CUSTOMI...

Page 77: ...he reassembly is done in the following order 1 Display 2 LCD Shim 3 A Cover 4 Label Touch Circuit 5 Cap Screw Cover 6 B Cover 7 C Cover 8 PBA 9 PBA Audio Jack FPC 10 Key Power 11 D Cover 12 Battery 13 Battery Cover 5 1 Display Place the Display and the B Cover in place Connect the ZIF connector Snap the ZIF connector ...

Page 78: ...Communications AB Company Internal 78 88 Reassembly Press the PBA Receiver Flex to assure its attachment Turn over the LCD Shim in place Note the direction Press to assure its position Do not touch the screen Turn the Display over carefully Do not touch the screen ...

Page 79: ...8 Reassembly Press to snap the four hooks of the Display Do not touch the screen 5 2 Front Assembly Place the B Cover into A Cover with 30 degree tilt Make sure the flex upright Press with fingers to secure its position Place the flex in position Touch panel flex should be aligned with step in B cover ...

Page 80: ...F connector 5 3 Label Touch Circuit Place the Label Touch Circuit into socket from the left upper corner Press to assure its attachment 5 4 Cap Screw Cover Apply 12 Ncm torque when tightening Screw Phillips Len 2 3 Diam 3 0 M1 6 X 0 with Bits JCIS No 0 Take new screws Make shure the Label Touch Circuit is flat after screwing ...

Page 81: ...e Communications AB Company Internal 81 88 Reassembly Attach the two Cap Screw Covers in place 5 5 C Cover PBA PBA Audio Jack FPC Replace the Gasket Trigger switch gasket Refer to 4 29 It should not be reused Prepare the C Cover and PBA Connect the ZIF connector ...

Page 82: ...sson Mobile Communications AB Company Internal 82 88 Reassembly Snap the ZIF connector by using a Front Opening Tool Press the PBA on the C Cover in place Check the guiding points Place the PBA Audio Jack FPC in place Snap to connect the ZIF connector ...

Page 83: ...s AB Company Internal 83 88 Reassembly Press the PBA Audio Jack in place Check the guiding points Open the slider and pull out the PBA Zeus Hinge Flex Connect the BtB connector by fingers Listen to the click sound Close the slider Make sure the Camera upon the edge of B Cover ...

Page 84: ...Company Internal 84 88 Reassembly Apply 12 Ncm torque when tightening the two Screw Phillips Len 2 3 Diam 3 0 M1 6 X 0 with Bits JCIS No 0 Take new screws 5 6 D Cover Set the Key Power on its position Check the guiding points Put the D Cover in place There are nine hooks on D Cover ...

Page 85: ...p the hooks Do the same for the opposite side Apply 12 Ncm torque when tightening the six Screw Torx Len 3 4 Diam 3 0 M1 6 X 0 35 with T5 Take new screws According to the order as shown Apply 12 Ncm torque when tightening the seven Screw Torx Len 5 4 Diam 2 5 M1 6 X 0 35 with T5 Take new screws According to the order as shown ...

Page 86: ...v 9 Sony Ericsson Mobile Communications AB Company Internal 86 88 Reassembly 5 7 Battery Put the Battery in place Press the Battery into its cavity 5 8 Battery Cover Hook the Battery Cover from the top Press to snap the three middle hooks ...

Page 87: ...Working Instruction mech 1246 2420 Rev 9 Sony Ericsson Mobile Communications AB Company Internal 87 88 Reassembly Press to snap the other seven hooks ...

Page 88: ... Power LED Tape Shield Can Closed Lid BB Tall Shield Can Closed Lid BB 3 2011 May 3 Added 4 53 Washer updated Screw Torx Len 3 4 Diam 3 0 picture 4 2011 May 04 System error No updates 5 2011 Aug 26 Add of Board Swap chapter 4 55 6 2011 Aug 30 System error No updates 7 2011 Sept 21 Changed Torx in Chapter 3 3 8 2011 Sept 28 Changed to T5 instead of T6 9 2012 Jan 18 Correct the mix up between Gasket...

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Sony Ericsson Z1, Working Instructions

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