Sony Ericsson W395 Working Instruction, Mechanical Download

Page: 3 / 59

Working Instructions (mech)

1223-6753 Rev 1



Sony Ericsson Mobile Communications AB – Company Internal

3(59)

4.29

Vibrator .............................................................................................. 50

Reassembly................................................................................... 51

5.1

Lower Rear Assy and PBA ............................................................... 51

5.2

Lower Front Cover ............................................................................ 52

5.3

Hinge Assy ........................................................................................ 52

5.4

Upper Rear Assy ............................................................................... 54

5.5

LCD TFT 2.0 ....................................................................................... 55

5.6

Front Cover Assy and Bezel Assembly ........................................... 56

5.7

Battery and Battery Cover Assy....................................................... 58

Revision History ........................................................................... 59

For general information about mechanical repair related issues, refer to

1220-1333: Generic Repair Manual - mechanical

Summary of Contents for W395

Page 1: ...1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal Working Instructions mechanical W395 ...

Page 2: ... 3 LCD TFT 2 0 15 4 4 Upper Rear Assy 15 4 5 Hinge Assy 16 4 6 Lower Front Cover 16 4 7 Lower Rear Assy 16 4 8 RF Plug 17 4 9 KRH Label 18 4 10 Liquid Intrusion Indicator 19 4 11 Navi Key Assy 22 4 12 Gasket Conductive Upper Front 23 4 13 Upper Keypad Assy 24 4 14 Keyboard 26 4 15 Decoration Sheet 28 4 16 Insulation Tape 30 4 17 Protection Foil for Connector 31 4 18 H H FPC 33 4 19 Protection Foil...

Page 3: ...1 5 1 Lower Rear Assy and PBA 51 5 2 Lower Front Cover 52 5 3 Hinge Assy 52 5 4 Upper Rear Assy 54 5 5 LCD TFT 2 0 55 5 6 Front Cover Assy and Bezel Assembly 56 5 7 Battery and Battery Cover Assy 58 6 Revision History 59 For general information about mechanical repair related issues refer to 1220 1333 Generic Repair Manual mechanical ...

Page 4: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 4 59 1 Exterior Views 1 1 W395 ...

Page 5: ...112 459R1 2 Philips Bit NTZ 112 1052 3 Bits Torx 4 SXA109 3563 4 Front Opening Tool NTZ112 302 2R1 5 MEGA Pixel Camera Tool NTZ112 1067R1 6 Tool Plectrum SVC Repair NTZ112 590R1 7 Flex Film Assembly Tool NTZ112521R1 For part information on the tools above refer to the Tools Catalogue and or the Tools Matrix STANDARD TOOLS 1 ESD tweezers 2 ESD brush 3 Dentist hook ...

Page 6: ...ssy a and Battery b 2 Bezel Assembly a and Front Cover Assy b 3 LCD TFT 2 0 4 Upper Rear Assy 5 Hinge Assy 6 Lower Front Cover 7 PBA a and Lower Rear Assy b 3 1 Battery Cover Assy and Battery Unsnap the Battery Cover Assy using the Front Opening Tool as shown in the picture Remove the Battery Cover Assy Insert the Front Opening Tool and release the Battery as shown in the picture ...

Page 7: ... 2 Bezel Assembly and Front Cover Assy Insert the Guitar Pick and slide it in the direction of the arrow to unsnap the snap hooks as shown in the picture If necessary slide back and forth until the hooks are unlatched Loosen and Remove the Bezel Assembly using fingers Remove these six Screws as shown in the picture using the JCIS No 0 Screw Bit ...

Page 8: ...ere are five snap hooks around the Front Cover Assy that have to be unlatched as shown in the picture Turn the phone over Insert the Guitar Pick and slide it alone top side to unsnap the snap hooks as shown in the picture If necessary slide back and forth until all hooks are unlatched Continue to slide it on this side Do the same on the opposite side ...

Page 9: ...Front Cover Assy with Navi Key Assy 3 3 LCD TFT 2 0 Unsnap the two hooks using the Front Opening Tool as shown in the picture Unfold the Upper Keypad Assy and then unlock the H H FPC Connector 1 and the LCD Connector 2 using the Front Opening Tool Carefully release the H H FPC 1 and LCD FPC 2 using the Flex Film Assembly Tool ...

Page 10: ...Unsnap the LCD TFT 2 0 using the Front Opening Tool as shown in the picture Remove the LCD TFT 2 0 Be careful not to damage the LCD FPC during the operation 3 4 Upper Rear Assy Remove these four Screws using the JCIS No 0 Screw Bit Remove the Upper Rear Cover Be careful not to damage the H H FPC during the operation ...

Page 11: ...crews using the JCIS No 0 Screw Bit Push the Hinge Assy in the direction of the arrow to unsnap it using the Front Opening Tool as shown in the picture Raise the Hinge Assy Make sure the Hinge Assy is in its open position Rotate the Hinge Assy horizontally to slide out as shown in the picture Be careful not to damage the H H FPC during the operation ...

Page 12: ... using the Torx Bit No 4 There are seven snap hooks around the Lower Front Cover that have to be unlatched as shown in the picture Be careful not to damage the side keys during the operation Insert the Guitar Pick as shown in the picture and slide it along this side If necessary slide back and forth until all hooks are unlatched Do the same on the bottom side ...

Page 13: ...embly Be careful not to damage the System Connector during the operation Continue to slide it on the opposite side Remove the Lower Front Cover with Side Keys 3 7 PBA and Lower Rear Assy Remove the two Screws using the Torx Bit No 4 Unsnap the two snap hooks using the Front Opening Tool as shown in the picture ...

Page 14: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 14 59 Disassembly Separate the PBA and the Lower Rear Assy ...

Page 15: ... Follow the 3 1 3 2 Disassembly instructions Prepare the new Front Cover Assy Follow the 5 6 5 7 Reassembly instructions 4 3 LCD TFT 2 0 Follow the 3 1 3 3 Disassembly instructions Prepare the new LCD TFT 2 0 Follow the 5 5 5 7 Reassembly instructions 4 4 Upper Rear Assy Follow the 3 1 3 4 Disassembly instructions Follow the 4 13 Removal Instructions Prepare the new Upper Rear Assy Follow the 4 13...

Page 16: ...t Cover Follow the 3 1 3 6 Disassembly instructions Follow the 4 22 4 24 Removal Instructions Prepare the new Lower Font Cover Follow the 4 15 4 22 4 24 Installation Instructions Follow the 5 2 5 7 Reassembly instructions 4 7 Lower Rear Assy Follow the 3 1 3 7 Disassembly instructions Follow the 4 8 4 29 4 31 Removal Instructions Prepare the new Lower Rear Assy Follow the 4 8 4 9 4 29 4 31 Install...

Page 17: ...nt 4 8 RF Plug Follow the 3 1 Disassembly instruction Carry out the replacement as described below Follow the 5 7 Reassembly instruction REMOVAL Remove the RF Plug using the dentist hook INSTALLATION Place the RF Plug into position using the tweezers Press down to secure the RF Plug in position using the tweezers ...

Page 18: ... the Label make program before removal Note the position of the label before removal Heat up the label by using hot air if needed Carefully remove the label without causing scratches If there still are residues clean the surface with isopropyl alcohol INSTALLATION Check that the proper label format is loaded in the Zebra printer Write a new label by using the program Label make and check that the ...

Page 19: ... Carry out the replacement as described below Follow the 5 6 5 7 Reassembly instructions REMOVAL Loosen the Liquid Intrusion Indicator using the dentist hook Remove the Liquid Intrusion Indicator using the tweezers INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers ...

Page 20: ...arry out the replacement as described below Follow the 5 5 5 7 Reassembly instructions REMOVAL Loosen the Liquid Intrusion Indicator using the dentist hook Remove the Liquid Intrusion Indicator using the tweezers INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers ...

Page 21: ...arry out the replacement as described below Follow the 5 1 5 7 Reassembly instructions REMOVAL Loosen the Liquid Intrusion Indicator using the dentist hook Remove the Liquid Intrusion Indicator using the tweezers INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers ...

Page 22: ...9 Replacement 4 11 Navi Key Assy Follow the 3 1 3 2 Disassembly instructions Carry out the replacement as described below Follow the 5 6 5 7 Resassembly instructions REMOVAL Remove the Navi Key Assy using the tweezers INSTALLATION Position the Navi Key Assy into place and press to secure it in position ...

Page 23: ...nstructions Carry out the replacement as described below Follow the 5 6 5 7 Reassembly instructions REMOVAL Loosen and remove the Gasket Conductive Upper Front using the Front Opening Tool INSTALLATION Position a new Gasket Conductive Upper Front in place using the tweezers If necessary first clean the surface with isopropyl alcohol Press to secure the attachment using the tweezers ...

Page 24: ...Disassembly instructions Carry out the replacement as described below Follow the 5 5 5 7 Reassembly instructions REMOVAL Peel off the Upper Keypad Assy INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach a new Upper Keypad Assy in place using the Flex Film Assembly Tool Check pointers 1 2 and 3 as alignment as shown in the picture ...

Page 25: ...s mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 25 59 Replacement Upper Keypad Assy Press the Upper Keypad Assy to secure the attachment Press the Upper Keypad Assy to secure the attachment ...

Page 26: ...assembly instructions Carry out the replacement as described below Follow the 5 6 5 7 Reassembly instructions REMOVAL Loosen the Keyboard using the dentist hook Remove the Keyboard using the Flex Film Assembly Tool INSTALLATION If necessary first clean the surface with isopropyl alcohol Position a new Keyboard on place using the Flex Film Assembly Tool ...

Page 27: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 27 59 Replacement Keyboard Press around the Keyboard to secure the attachment ...

Page 28: ... Carry out the replacement as described below Follow the 5 4 5 7 Reassembly instructions REMOVAL Loosen the Decoration Sheet using the dentist hook Peel off the Decoration Sheet using the tweezers INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach a new Decoration Sheet in accordance with the two guiding pegs as shown in the picture using the tweezers ...

Page 29: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 29 59 Replacement Decoration Sheet Press around the Decoration Sheet to secure the attachment ...

Page 30: ...nsulation Tape Follow the 3 1 3 4 Disassembly instructions Carry out the replacement as described below Follow the 5 4 5 7 Reassembly instructions REMOVAL Peel off the Insulation Tape using the Flex Film Assembly Tool INSTALLATION Place a new Insulation Tape in position Press on the Insulation Tape to secure the attachment ...

Page 31: ...rry out the replacement as described below Follow the 5 3 5 7 Reassembly instructions REMOVAL Loosen the Protection Foil using the Flex Film Assembly Tool Be careful not to damage the H H FPC during the operation Carefully peel off the Protection Foil in the direction of the arrow using the Flex Film Assembly Tool INSTALLATION Place a new Protection Foil in position taking the blue line as the gui...

Page 32: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 32 59 Replacement Protection Foil for Connector Press to secure the attachment ...

Page 33: ...nt as described below Follow the 4 19 Installation instructions Follow the 5 3 5 7 Reassembly instructions REMOVAL Unlock the H H FPC connector using the Front Opening Tool Remove the H H FPC using the Flex Film Assembly Tool INSTALLATION Identify the location marker as shown by the Position circle Insert the end of H H FPC without the white line to the connector on the PBA using the Flex Film Ass...

Page 34: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 34 59 Replacement H H FPC Lock the connector using the Flex Film Assembly Tool ...

Page 35: ...19 Removal instructions Follow the 4 20 Removal instructions Carry out the replacement as described below Follow the 4 20 Installation instructions Follow the 4 19 Installation instructions Follow the 5 3 5 7 Reassembly instructions REMOVAL Peel off the Protection Foil using the Flex Film Assembly Tool INSTALLATION Place a new Protection Foil in position as shown in the picture Press to secure the...

Page 36: ...t 4 20 Camera Key Follow the 3 1 3 6 Disassembly instructions Carry out the replacement as described below Follow the 5 2 5 7 Reassembly instructions REMOVAL Remove the Camera Key using the tweezers INSTALLATION Position a new Camera Key in place using the tweezers Press to secure the Camera Key using the tweezers ...

Page 37: ... 21 Volume Key Follow the 3 1 3 6 Disassembly instructions Carry out the replacement as described below Follow the 5 2 5 7 Reassembly instructions REMOVAL Remove the Volume Key using the tweezers INSTALLATION Position the Volume Key in place using the tweezers Press to secure the Volume Key in place using the tweezers ...

Page 38: ...cement 4 22 M2 Cover Follow the 3 1 3 6 Disassembly instructions Carry out the replacement as described below Follow the 5 2 5 7 Reassembly instructions REMOVAL Remove the M2 Cover using the tweezers INSTALLATION Position a new M2 Cover in place using the tweezers Press to secure the M2 Cover using a tweezers ...

Page 39: ...scribed below Follow the 5 2 5 7 Reassembly instructions REMOVAL Loosen the Main Key Dome Assy using the dentist hook Peel off the Main Key Dome Assy using the Flex Film Assembly Tool Scrap Not to be reused INSTALLATION If necessary first clean the surface with isopropyl alcohol Attach a new Main Key Dome Assy in accordance with the guiding holes on the PBA as shown in the picture using the Flex F...

Page 40: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 40 59 Replacement Main Key Dome Assy Press around the Main Key Dome Assy to secure its attachment ...

Page 41: ...low the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Reassembly instructions REMOVAL Place the Camera Removal Tool onto socket using the tweezers as shown in the picture Press down the Camera Removal Tool to the bottom of the camera socket Remove the 2MP Camera Module by lifting straight up ...

Page 42: ...acement 2MP Camera Module Separate the 2MP Camera Module and the Camera Removal Tool INSTALLATION Make sure the orientation of the camera and socket camera pin 1 into socket slot 2 when installing the 2MP Camera Module Place the 2MP Camera Module into socket and press down on each edge to secure its position ...

Page 43: ...Can Lid Follow the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Reassembly instructions REMOVAL Loosen each corner of the BB Shield Can Lid using the dentist hook Remove the BB Shield Can Lid INSTALLATION Position a new BB Shield Can Lid in place using the Flex Film Assembly Tool ...

Page 44: ...rking Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 44 59 Replacement BB Shield Can Lid Press on all sides of the BB Shield Can Lid until you hear a click sound ...

Page 45: ...ment 4 26 Spacer Cover Follow the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Reassembly instructions REMOVAL Loosen and remove the Spacer Cover using the Flex Film Assembly Tool INSTALLATION Place a new Spacer Cover in position Press to secure the attachment ...

Page 46: ...eakerbox BT Assy Follow the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Resassembly instructions REMOVAL Unsnap the Speakerbox BT Assy using the Front Opening Tool Remove the Speakerbox BT Assy INSTALLATION Place a new Speakerbox BT Assy in the dirctions of the arrow 1 2 ...

Page 47: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 47 59 Replacement Speakerbox BT Assy Press down the Speakerbox BT Assy to secure the snap hooks ...

Page 48: ...x Ant Assy Follow the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Resassembly instructions REMOVAL Push the Speakerbox Ant Assy from behind using the Front Opening Tool Remove the Speakerbox Ant Assy INSTALLATION Place a new Speakerbox Ant Assy in the dirctions of the arrow 1 2 ...

Page 49: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 49 59 Replacement Speakerbox Ant Assy Press down the Speakerbox Ant Assy to secure the snap hook ...

Page 50: ...placement 4 29 Vibrator Follow the 3 1 3 7 Disassembly instructions Carry out the replacement as described below Follow the 5 1 5 7 Reassembly instructions REMOVAL Remove the Vibrator using the tweezers INSTALLATION Place a new Vibrator in position and press it to the bottom of its cavity using the tweezers ...

Page 51: ...1 Lower Rear Assy a and PBA b 2 Lower Front Cover 3 Hinge Assy 4 Upper Rear Assy 5 LCD TFT 2 0 6 Front Cover Assy a and Bezel Assembly b 7 Battery a and Battery Cover Assy b 5 1 Lower Rear Assy and PBA Place the PBA onto the Lower Rear Assy Press to snap the hooks as shown in the picture Tighten the two Screws M1 7x5 using the Torx Bit No 4 to a torque of 17 Ncm ...

Page 52: ...n Place the Lower Front Cover onto the Lower Rear Assy Press to snap it until the two covers are jointed without any gaps Tighten the two Screws M1 7x5 using the Torx Bit No 4 to a torque of 17 Ncm 5 3 Hinge Assy Make sure the Hinge Assy is in its open position Carefully thread the H H FPC into the Hinge Assy as shown in the picture Be careful not to damage the H H FPC during the operation ...

Page 53: ...nge Assy to its close position as shown in the picture Hold the Hinge Assy in a 30o angle and insert the two tabs into the slots on the top of the Lower Front Cover as shown in the picture Press the Hinge Assy to snap it in position Turn the phone over Tighten these four Screws M1 4x3 5 using the JCIS No 0 Screw Bit to a torque of 10 Ncm ...

Page 54: ...ing the JCIS No 0 Screw Bit to a torque of 10 Ncm 5 4 Upper Rear Assy Carefully thread the H H FPC into the Upper Rear Assy as shown in the picture Insert the H H FPC to the connector on the Upper Keypad Assy using the Flex Film Assembly Tool Insert the H H FPC to the bottom of the connector Lock the connector using the Flex Film Assembly Tool ...

Page 55: ...f 10 Ncm 5 5 LCD TFT 2 0 Lift up the Upper Keypad Assy 1 and carefully slide the LCD FPC 2 into the slot between Upper Keypad Assy and Upper Rear Assy as shown in the picture Place the LCD TFT 2 0 into Upper Rear Assy and press to snap it in position Carefully unfold the Upper Keypad Assy 1 and insert the LCD FPC 2 to the connector using the Flex Film Assembly Tool Insert the LCD FPC to the bottom...

Page 56: ... Reassembly Lock the connector using the Flex Film Assembly Tool Press the Upper Keypad Assy to snap it in position 5 6 Front Cover Assy and Bezel Assembly Make sure the Navi Key Assy is in position Place the phone onto the Front Cover Assy Press around all sides of the Lower Rear Assy to snap the hooks ...

Page 57: ... two covers are joined without any gaps Tighten these six Screws M1 4x2 0 using the JCIS No 0 Screw Bit to a torque of 10 Ncm Check the attachment of Bezel Assembly first if damaged or dirty replace a new Bezel Assembly Place the Bezel Assembly on its position If necessary first clean the surface with isopropyl alcohol Press around the Bezel Assembly to secure the snap hooks and attachment ...

Page 58: ... Reassembly 5 7 Battery and Battery Cover Assy Clean the system connector by using the brush before installing the battery Place the Battery into its cavity Press it into position Insert the two hooks of the Battery Cover Assy into the pockets of the Lower Rear Assy Press to secure the Battery Cover Assy ...

Page 59: ...Working Instructions mech 1223 6753 Rev 1 Sony Ericsson Mobile Communications AB Company Internal 59 59 6 Revision History Rev Date Changes Comments 1 2009 Jan 14 1st release ...

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