Solflex SonaSafe HD Series Installation Manual Download Page 2

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Manual HD Acoustic
Housing Version:

20/2020

Solflex GmbH

Am Feuerstein 282
2392 Wienerwald
Austria

T: +43223820336
E: [email protected]
www.solflex.eu

ATU 65324348
FN 337206t

Always observe all relevant standards and

statutory regulations

Subject to change without prior notice.
All business transactions based on our Terms and Conditions, available at

www.solflex.eu

Summary of Contents for SonaSafe HD Series

Page 1: ...Installation Manual HD Acoustic Housing ...

Page 2: ...92 Wienerwald Austria T 43223820336 E office solflex eu www solflex eu ATU 65324348 FN 337206t Always observe all relevant standards and statutory regulations Subject to change without prior notice All business transactions based on our Terms and Conditions available at www solflex eu ...

Page 3: ...ment 9 5 4 Emergency procedures 9 5 4 1 Fire fighting 9 6 Product delivery 9 6 1 Unloading transport to location of installation 10 7 Mounting 11 7 1 Setting up the outdoor unit and the noise protection hood 12 7 2 Design of the noise protection hood 14 7 3 Foundation 26 8 Maintenance on the outdoor unit 26 8 1 Exploded view of and spare parts list for noise protection hood HD _ 100NP 29 8 2 Explo...

Page 4: ...is achieves optimum performance of the heat pump in whisper quiet operation An air short circuit is prevented by internal partitions The partitions are lined with sound absorption material The EPP parts are mounted around a specially designed aluminium frame by simply attaching the individual elements from above onto the aluminium frame that has been fixed to the floor The aluminium frame can be l...

Page 5: ...740 1050 460 HDB100NP RAL8003 Clay brown RAL7021 Black gray 1155 1385 1100 40 1020 1050 460 HDBY100NP 1400 1385 1100 43 1260 1050 460 HDB200NP 1880 1385 1100 48 1740 1050 460 HDCustom100NP RAL of your choice RAL7021 Black gray 1155 1385 1100 40 1020 1050 460 HDCustomY100NP 1400 1385 1100 43 1260 1050 460 HDCustom200NP 1880 1385 1100 48 1740 1050 460 HD100 Rezirkulation Plate Closed air separation ...

Page 6: ...ousing Version 20 2020 2 1 Noise protection hood dimensions Fig 1 Noise protection hood dimensions all dimensions in mm Heat pump type HD _ 100NP HDY _ 100NP HD _ 200NP A 1155 1400 1880 B 500 615 1260 C 565 570 570 D 275 405 315 ...

Page 7: ...Series HD _ 100NP HDY _ 100NP HD _ 200NP 1 Outdoor unit A 510 B 304 198 195 C 454 452 455 D to fan middle 687 739 741 Minimum distances E to building wall 300 F from outdoor unit to building wall 700 From the unit s bottom edge to the top edge of the solid base see Fig 3 200 Alle Maße in mm Manual HD Acoustic Housing Version 20 2020 ...

Page 8: ... Sound Insulation Housing Reference source in the housing via a ball surface with 12 microphones Acoustic Data Class 2 according to DIN EN ISO 3744 as a third spectrum and octave spectrum The difference between the two measurements is the sound insulation power of the noise isolating housing MP1 MP2 Sound insulation performance Sound Insulation Housing The measurement tolerance of 1 5 dB A or tole...

Page 9: ... damage to property and the environment Serious damage to property from dropping loads please observe the instructions in section Delivery of product Serious damage to heat exchanger connections panelling and other mounted components from force impact during moving of unit elements always move the unit elements by their base frame Risk of damage to components from heavy impact e g when attempting ...

Page 10: ...on This unit is shipped in parts on a pallet For unloading lift the unit by the pallet Too short forks can damage the acoustic housing Risk of serious injury or damage to property from dropping loads Observe the safety instructions of the transport equipment and lifting gear Do not climb onto the unit ...

Page 11: ...around the air conditioning refrigeration and heat pump manufacturer must be respected For a frost proof discharge of the resulting condensate suitable options must be provided by the customer Important NOTE Please always use the required safety work gear during installation Due to the packaging materials and the production process personal injury may occur such as hand injuries If the soundproof ...

Page 12: ...tion 1 Outdoor unit 2 Feet for condensate 3 Condensate catch pan including pan heater 4 Floor bracket 5 Reinforced strip foundation HxWxD 300x160x600 mm 6 Gravel layer for seepage 7 Drainage channel 8 Conduit for refrigerant piping and electrical connecting line temperature resistant up to at least 800 C 9 Frost line 10 Drainage pipe 11 Soil 12 Noise protection hood 13 Solid base e g concrete plat...

Page 13: ...Page 13 Manual HD Acoustic Housing Version 20 2020 Fig 4 Dimension A 600 B 160 D 75 E 100 ...

Page 14: ...ate 1 1 1 4 Air outlet baffle plate 1 1 1 5 Base air outlet baffle plate 1 1 1 6 Buffer 1 1 2 7 Top bottom aluminium frame 2 2 2 8 Aluminium support 4 4 4 9 Buffer support 1 1 1 Components not illustrated Holding eyelets 2 2 2 Strap 2 2 2 M5x 50 mm installation screw and washers for buffer 2 2 4 M6 120mm threaded rod for cover top aluminium frame 4 4 4 M6 nuts and washers to affix the cover 4 4 4 ...

Page 15: ...installation frame over the heat pumps outdoor unit and arrange the frame so that it has an even gab all around the unit Check whether the relevant holes to attach the noise protection hood enable it to be attached securely As there are several options for this there are no installation materials included with the HD noise protection hood for attaching These attachments must be provided by the cus...

Page 16: ... are used you must use corresponding screws and anchor bolts If the noise protection hood is to be installed on ground that has been prepared for it use suitable ground anchors If the hood is not attached is not secured against wind loads and operation of the entire system is not permitted If the wind load is expected to be higher than normal we recommend securing the hood with additional storm ro...

Page 17: ...he outdoor unit and secure it around the aluminium frame Ensure that the attachment point required to attach the buffer at a later time is in the middle in front of the fan Fig 11 8 Now place the enclosed aluminium supports at the corners of the aluminium frame and attach them Fig 12 Only use suitable tools for this such as a rubber hammer in order to prevent damage to the aluminium profiles Fig 1...

Page 18: ...emove the grille in front of the fan exhaust side by removing the four screws in the corners Both grilles must be removed on outdoor units that have two fans The grilles are no longer required to operate the system The second ring element can now be placed on the first ring element Fig 12 Fig 14 11 Now take the baffle plate for the air outlet and slide it into the EPP ring s groove on the air outl...

Page 19: ...o install the baffle plate guide it into the opening groove provided When installing each additional ring element the baffle plate for the air outlet must always be installed through the opening Fig 17 14 The baffle plate for the air outlet must rest with the side of the foam insulation directly on the outdoor unit Fig 18 15 After it has been installed as shown in Fig 19 the baffle plate is horizo...

Page 20: ... Manual HD Acoustic Housing Version 20 2020 Fig Fig 21 18 Now take the baffle plate for the air inlet and install this baffle plate in the air intake at the rear of the HD noise protection hood Fig 22 19 Insert the baffle plate with the foam insulation side to the inside with a gap to the outdoor unit in the first opening on the ring element The baffle plate is not installed directly on the outdoo...

Page 21: ... corresponding screws The holding eyelets must be installed on the top of the baffle plate for the air outlet in such a way that the attachment strap I fixed through the grille on the air inlet at the height of the top fastening screw Fig 25 22 After installing the holding eyelets on the left and right of the baffle plate for the air outlet use the straps supplied to attach it so that it is flush ...

Page 22: ...ont of the fan opening Fig 27 Fig 27 24 The support for the buffer Fig 28 is installed on the fastening point on the top and bottom aluminium frame as shown in Fig 29 Manual HD Acoustic Housing Version 20 2020 Fig 28 25 All connection son the top and bottom frame as well as the supports must be connected completely Only use suitable tools for installation in order to prevent damage to the aluminiu...

Page 23: ...8 x 50mm screws supplied to install the buffer When installing use the openings that are provided in the supports and install the buffer as shown in Fig 31 Both buffers must be installed directly in front of the relevant fan on outdoor units that have two fans Fig 31 28 To continue installation place the next ring element on the elements that have already been installed Fig 32 29 The third ring el...

Page 24: ...ring elements the aluminium frame can still be seen at the top edge To install the top cover you must screw the four M6 x 120 mm threaded rods supplied into the corresponding M6 threaded sleeves Fig 35 32 To install screw the threaded rods two centimetres into the threaded sleeve until the threaded rod protrudes 10cm from the top edge of the aluminium profile to the top edge of the threaded rod Fi...

Page 25: ...ocked openings use suitable tools to remove any EPP residues from the openings Fig 37 34 The cover can now be installed on the ring elements and attached using the M6 nuts and washers provided After fastening the lock screws place the cover plates in the openings for the screws Installation of the HD noise protection hood is now complete Fig 38 ...

Page 26: ... by installation on an uneven surface 7 4 Installation of Heat Pump Air Conditioning and Refrigeration outdoor unit The correct installation position of the air conditioning refrigeration or heat pump unit is decisive for the fit and function of the acoustic housing 8 Maintenance on the outdoor unit Caution For maintenance and service work on the refrigeration air conditioning or heat pump unit th...

Page 27: ...ver to the aluminium frame Fig 39 1 Cover plate removed 2 You can now remove the ring elements by pushing them upwards on the aluminium frame one after the other Fig 40 As mentioned above the bottom two or three ring elements can remain installed for maintenance Then remove the corresponding side part of the casing and open the mounting opening on the outdoor unit of the HD heat pump see Fig 41 Fi...

Page 28: ...etergents concentrated neutral detergent with pH between 8 and 9 Treat galvanized parts with preservation spray Regularly lubricate moving parts such as panel locks with a lubrication spray Regularly treat seals Repair any damage to the coating including areas that show signs of corrosion with repair paint Clean the unit thoroughly to remove all construction dust and other dirt ...

Page 29: ... the housing Fig 42 Nr Spare parts Quantity EDV Nr 1 Complete ring element comprising 2x longitudinal and transverse elements each 4 260882 1a Rin element on the noise protection hood s longitudinal side 8 260881 1b Ring element on the noise protection hood s transverse side 8 260880 2 Noise protection hood cover 1 260879 3 Sealing cap 4 1102172 ...

Page 30: ...Page 30 Manual HD Acoustic Housing Version 20 2020 Exploded view of the interior Fig 43 ...

Page 31: ... Angled screen process baffle plate 1 1102179 12 Top bottom insolation strip 2 1102180 13 Right left insolation strips 2 1102181 14 Rear baffle plate insulation mat 1 1102182 15 3 mm aluminium bar for front baffle plate 1 1121410 16 3 mm aluminium connection plate top 150x 50 mm 2 1121411 17 Belt cramp 2 1102183 18 M6 x 120 threaded pin with hexagon socket 4 1102184 19 M6 x 14 raised head screw 12...

Page 32: ...e ring element comprising 2x longitudinal and transverse elements each 5 260882 1a Rin element on the noise protection hood s longitudinal side 10 260881 1b Ring element on the noise protection hood s transverse side 10 260880 2 Noise protection hood cover 1 260879 3 Sealing cap 4 1102172 Exploded view of the interior Manual HD Acoustic Housing Version 20 2020 ...

Page 33: ...Page 33 Manual HD Acoustic Housing Version 20 2020 Fig 45 ...

Page 34: ...1 Angled screen process baffle plate 1 1102193 12 Top bottom insulation strip 2 1102188 13 Right left insulation strips 2 1102194 14 Rear baffle plate insulation mat 1 1102195 15 3 mm aluminium connection plate bottom 2 1121412 16 3 mm aluminium connection plate top 150x 50 mm 2 1121411 17 Belt cramp 2 1102183 18 M6 x 120 threaded pin with hexagon socket 4 1102184 19 M6 x 14 raised head screw 16 9...

Page 35: ...the housing Fig 46 Nr Spare parts Qualitiy EDV Nr 1 Complete ring element comprising 2x longitudinal and transverse elements each 7 260882 1a Ring element on the noise protection hood s longitudinal side 14 260881 1b Ring element on the noise protection hood s transverse side 14 260880 2 Noise protection hood cover 1 260879 3 Sealing cap 4 1102172 ...

Page 36: ...Page 36 Manual HD Acoustic Housing Version 20 2020 Exploded view of the interior Fig 47 ...

Page 37: ...1 Angled screen process baffle plate 1 1102187 12 Top bottom insulation strip 2 1102188 13 Right left insulation strips 2 1102189 14 Rear baffle plate insulation mat 1 1102190 15 3 mm aluminium connection plate bottom 2 1121412 16 3 mm aluminium connection plate top 150x 50 mm 2 1121411 17 Belt cramp 2 1102183 18 M6 x 120 threaded pin with hexagon socket 4 1102184 19 M6 x 14 raised head screw 16 9...

Page 38: ...mend carrying out a grounding or lightning protection 8 5 Test run After working on the acoustic housing the person responsible must ensure that no persons are in the acoustic housing before it is put into operation again 8 6 Removal and disposal Metal parts and plastic parts are to be recycled per applicable regulations ...

Page 39: ...Page 39 Manual HD Acoustic Housing Version 20 2020 Notes ...

Page 40: ...3223820336 office solflex eu IM 10 2020 ENG Erste Bank AG IBAN AT702011129323600200 BIC IBAATWWXXX UID ATU65324348 FN 337206t Gerichtsstand Wiener Neustadt Austria All business transactions based on our Terms and Conditions available at www solflex eu Subject to change without prior notice ...

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