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Potentiometer Setting                                     Start-Up Procedure

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

Braking torque 

Determines the value of DC current the Solbrake / SMB  
injects to the motor. The Solbrake / SMB can produce a 
braking current of up to four times motor's nominal current. 

 

A too high setting may cause a fast stop and high 
mechanical shock. A too low setting may result in 

rolonged time until motor stops. 

p

 

 
 

Braking Time 
*  For Automatic Time-out

 - The setting on the front 

   panel determines the period of time during which the 
   braking contactor  is closed. DC current ceases  
  automatically when the motor stops (Factory 
  default internal Dip Switch setting) . 
 

For Manual Time-out

 - The setting on the front panel 

 determines the period of time during which 
 DC current is injected to motor windings, regardless of 

   when the motor stops (can be modified with the 
internal 
   Dip Switch). 
 
 
 
 
 
 
 
 
 
 
 

LED Display 

The Green LED indicates that  power supply  is connected 
to the Solbrake / SMB (L

1

, L

2

). 

 

The Yellow LED indicates that contactor C

2

 is closed. 

Motor restart is disabled when this LED is lit. 

 

The yellow LED indicates that DC current is being injected 
in the motor windings. 

During start-up the dip switch should be in the Off position 
for Automatic Time-Out. 

Braking Torque

2

10 Sec.

1

10

Braking Time (Sec.)

On

Braking

DC Injection On

 

 
1

 

. Set Braking Torque to 5 

2. Set Braking Time to 10 

 

3

 

. Start motor and wait until it reaches full speed. 

4.  Stop motor and check the braking procedure. 

a

)

  If braking has ceased and motor is still turning, 

increase braking Torque setting and try again. 

b

)

  If motor has stopped and the Yellow LED remains 

on, decrease Braking Time setting  until the Yellow 
LED turns off shortly after the yellow LED has 
turned off. 

 

Note: 

 Set Braking Time potentiometer t

3

 to a slightly 

longer time than the time required for motor to come to a 
complete stop, even if the brake operates in an Automatic 
mode. This is required for two reasons: 

 

1. 

Ensuring that even if the automatic time-out circuit 

did not sense that motor had stopped, the DC 
injection will cease shortly after motor stopped 
preventing excessive heating. 

2.  During time delay t

3

, braking contactor remains 

closed even if the Automatic Time-Out circuit has 
stopped the DC current. 

 

Measuring the Braking Current 

Approximate measurement of the braking current can be 
made with a true RMS ammeter. 
 

Trouble Shooting 

1.  Disconnect Mains voltage and check that contacts 3-4 

and 5-6 are open. 

 

2. Connect power to L

1

 and L

2.

 The green LED (On) 

should light up. 

 

Dip Sw. S1.2 = Not in use

 

Off = Automatic

 

1 2

 

On = Manual

 

Dip Sw. S1.1=Auto/Man.

 

Solbrake, Main PCB

 

 

3.  Check that contact between terminals 3-4 is closed. 

 

4

 

.  Check that contact between terminals 5-6 is open. 

5. Start the motor. Motor contactor should close. If it 

doesn't, check connection to contactor. 

 

6.  Press Stop button; motor contactor should open and 

brake contactor should close after a short time delay. 
Simultaneously the Braking Time and DC injection 
LEDs should be lit. If LEDs do not light up, check that 
auxiliary contact of Mains contactor connected between 
control terminals 1-2 is closed. 

 

 

 

Summary of Contents for Solbrake

Page 1: ...Solbrake SMB Electronic Motor Brake DC Injection 8 390A 220 690V I In ns st tr ru uc ct ti io on n M Ma an nu ua al l Ver 11 0 11 2002 1...

Page 2: ...ction IP00 ATTENTION 1 This product was designed and tested for compliance with IEC947 4 2 for class A equipment 2 The Solbrake SMB brakes are designed to meet UL requirements 3 Use of the product in...

Page 3: ...ect the brake according to the following criteria Motor Current starting conditions Motor s Full Load Ampere FLA as indicated on its nameplate even if the motor is not fully loaded The Solbrake SMB is...

Page 4: ...tected against short circuit by fast acting fuses Recommended I2 t values in page 9 Transient Protection Line transient voltages can cause malfunctioning of the brake and damage to the SCRs When high...

Page 5: ...commended to apply some minimal inertia on the motor shaft The Solbrake SMB incorporates the following built in time delays t1 DC Injection Brake Contactor Motor Contactor 1 2 Open t2 t3 t4 t5 1 2 Clo...

Page 6: ...ls L1 and L2 internal contact Ca in Solbrake SMB controlling motor contactor closes after Mains voltage is connected and terminal 1 2 are open When operating in Manual mode DC injection will stop afte...

Page 7: ...L C1 C2 SMB Control M L1 L2 U V W C2 O L 1 2 SMB Power 3 4 5 6 Ca Cb C2 1 Cr 2 Stop O L Cf C2 SMB Control Start Forward Cf 2 Cr 1 Cf 1 Cr 3 Cf 4 Cr Start Reverse Cf 3 Cr 4 Cf Cr Reversing C2 SMB Cont...

Page 8: ...g has ceased and motor is still turning increase braking Torque setting and try again b If motor has stopped and the Yellow LED remains on decrease Braking Time setting until the Yellow LED turns off...

Page 9: ...C 000 BS 88 180 C330144 H600399 Solbrake SMB 105 100000 GSGB350 500V 350A 6 6 URD 2x000 BS 88 355 V330160 H600399 Solbrake SMB 210 600000 GSGB580 500V 710A 6 6 URD 31 D 11 0630 Q300026 D600188 Solbrak...

Page 10: ...Technical Specification Solbrake 17A 105 90 105 75 6 5 4 3 2 1 L2 L1 W V U Solbrake 31 58A 10...

Page 11: ...Technical Specification Solbrake 105 210A 77 12 20 17 12 12 M6 W L1 L2 U V 280 263 160 Solbrake 310 390A V 63 4 L W V 222 224 W L 384 18 18 L U U L 11...

Page 12: ...2 10 sec Optionally 1 30 sec Protection Automatic stopped motor sensor Switches off the DC injection automatically when motor has come to a complete stop Indications ON Green Illuminates when power is...

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