SOLARFOCUS PelletElegance 10 Manual Download Page 2

1 About this manual

1 About this manual

2

2 Safety information

3

3 Technical requirements

3

3.1 Warranty, guarantee, liability

3

3.1.1 Technical requirements for warranty and gua-

rantee claims

3

3.1.2 Conditions for claims

4

3.1.3 Claims rendered void

5

3.1.4 Limitation of liability

5

3.2 Standards, guidelines, regulations

5

3.3 Installation room

6

3.4 Chimney, flue gas pipe

6

3.5 Supply air in the installation room

7

3.6 Room sealed operation (RS)

8

3.7 Heating system fill-up water

8

3.7.1 Avoiding scale buildup

8

3.7.2 Avoiding water-side corrosion

9

3.8 Information about the hydraulic connection

9

4 Product information

10

4.1 Scope of delivery

10

4.2 Accessories

10

4.3 Functional components

11

4.4 Dimensions and connections

12

4.4.1 Flue gas pipe facing upwards - dimensions

12

4.5 Technical specifications

14

5 Installation

16

5.1 Prepare and position the boiler

16

5.1.1 Removing the ash container

16

5.1.2 Removing the cover

16

5.1.3 Removing the boiler door

16

5.1.4 Removing the disposable pallet

16

5.1.5 Placement of the boiler

16

5.1.6 Removing the top cover

17

5.1.7 Removing the right-hand side panel

17

5.1.8 Setting the adjustable feet

17

5.1.9 Fitting the ball valve for return 1 and flow 2

17

5.2 Establishing the room-sealed connection

(optional)

17

5.3 Establishing the chimney connection

20

5.3.1 pellet elegance Flue gas pipes: Overview

20

5.3.2 Flue gas pipe facing upwards (optional)

21

5.3.3 Flue gas pipe: Hole for emission measurement

21

5.4 Connecting the pellet hose

22

5.4.1 Electrically earthing the pellet hose

22

6 Hydraulic equipment

23

6.1 Information about installing the hydraulic

extensions

23

6.2 Position of the servomotor on the mixer

24

6.3 Basic equipment: Buffer charging

25

6.4 Extension pack for heating circuit 1

25

6.5 Extension pack for heating circuit 2

27

6.6 Extension pack: DHW tank charging (or

unmixed heating circuit)

28

6.7 Extension pack: DHW tank charging

(without buffer tank)

29

6.8 Extension: Only heating circuit(s), without

DHW tank, without buffer tank

30

7 Hydraulic connection

31

7.1 Boiler connections

31

7.2 Filling the heating system

31

7.3 Venting the heating system

31

7.4 Connecting the safety valve's blow-off line 32
7.5 Installing thermal overload protection

32

7.6 Removing the shut-off valve on the buffer

return

33

8 Electrical connection

33

8.1 Power supply for the heating system

33

8.2 Connections on the power element

33

8.2.1 Connecting the heating circuit pump (X9, X10)

34

8.2.2 Pellet conveyor system (X14)

35

8.2.3 External boiler request (X28)

35

8.2.4 Operating fault (X29)

35

8.2.5 External request (X51)

35

8.2.6 Installing the emergency OFF switch

35

8.3 Sensor resistance table

36

8.4 Electrical fusing

36

8.5 Connecting the control to the internet

36

9 Initial start-up

37

10 Shut-down

37

11 Annex

38

11.1 Power element (figure)

38

11.2 Electrical components - overview

39

1 About this manual

Dear heating engineer

To ensure reliable and efficient operation of the hea-
ting system, the following points are extremely import-
ant:

Correct installation

Training of customers in initial commissioning

Complying with the specifications and instructions
in this manual

Regular maintenance by the system operator

Regular maintenance by qualified personnel

2

Installation manual

pelletelegance

Content

Summary of Contents for PelletElegance 10

Page 1: ...Installation manual for qualified personnel Read carefully before operating DR 0032 EN v35a 202109 Pellet boiler pelletelegance...

Page 2: ...llet hose 22 6 Hydraulic equipment 23 6 1 Information about installing the hydraulic extensions 23 6 2 Position of the servomotor on the mixer 24 6 3 Basic equipment Buffer charging 25 6 4 Extension p...

Page 3: ...ervice partner Keep unauthorized persons and children away Danger of burns due to hot lines and hot com ponents risk of injury from mechanically moving parts Keep unauthorised persons away do not leav...

Page 4: ...boosting which is integrated as standard Supply air to the heating boiler The supply air in the boiler must not contain any aggressive substances These substances can cause corrosion in the boiler an...

Page 5: ...eration of the heating system Standards for heating systems EN 303 5 Part 5 Heating boilers for solid fuels manually and automatically stoked nominal heat output of up to 500 kW EN 12828 Heating syste...

Page 6: ...up to 25 kW select a chimney diameter of 13 cm Chimney execution The chimney must be resistant to moisture Use fire brick or stainless steel The chimney must conduct away the flue gases reliably at a...

Page 7: ...e sections L 20xD and at the high point before drop ping down the flue gas pipe an explosion flap must be installed independent of the boiler output In the case of boiler output 50 kW no explosion fla...

Page 8: ...ding water side corrosion caused by oxygen in the heating water The lowest possible rate of corrosion of the installed metal materials is primarily achieved when the circula tion water is in the corre...

Page 9: ...ating circuit or the buffer tank into the hot boiler the steam contained in the flue gas condenses on the cool boiler heat exchanger surfaces In the long term this leads to corrosion and damage in the...

Page 10: ...litres per kW heating output is recommended Hydraulic switch A hydraulic switch separates the flows in the boi ler and heating circuits If the heating system is operated without a buffer tank a hydrau...

Page 11: ...cessories for extension of the connec tion to the top of the boiler Establish the chimney connection 20 4 3 Functional components 1 Buffer tank return DHW tank return 2 Buffer tank flow DHW tank flow...

Page 12: ...Heating circuit 1 return 4 Heating circuit 1 flow 5 Heating circuit 2 return 6 Heating circuit 2 flow Pellet return air All hydraulic connections external thread 1 flat sealing 4 4 1 Flue gas pipe fa...

Page 13: ...2 Safety information pellet elegance 20 and 24 With extension 1 100 to 130 mm Art 66556NIRO Overview of the pellet elegance flue gas pipes 20 Installation manual pelletelegance 13...

Page 14: ...et store l 48 88 Flue gas side Flue gas pipe diameter cm 10 13 Height to centre of flue pipe D cm 70 72 Flue pipe side A cm 44 47 Capacity of ash container l 16 3 16 3 Flue gas mass flow full load g s...

Page 15: ...121 122 Energy efficiency index EEI of the boiler and control combined 118 123 125 126 Space heating annual usage etaS 77 80 82 83 Annual emission values CO carbon monoxide mg m 93 103 112 116 NOX ni...

Page 16: ...l tab underneath the fitting see fig The hinge is released from the fixture Abb 2 5 5 1 4 Removing the disposable pallet Remove the 4 x mounting brackets of the boi ler pallet Optional Fit the lifting...

Page 17: ...r return 1 and flow 2 Only applies to pelletelegance 20 and 24 5 2 Establishing the room sealed connec tion optional Optional extension pack for room sealed operation Art no 67250 Abb 2 9 Pos Qty Desi...

Page 18: ...ay Lift the cover up and remove it by pulling it for ward Abb 2 11 Remove the left side panel Remove the 12 x self tapping screws and remove the left side panel Abb 2 12 Remove feeder sensor disconnec...

Page 19: ...cable Fit the aluminium hose 50 mm for secondary air 1 and ignition supply air 2 on the connection pipes clamp the cable see following figure bet ween the connection pipe and the aluminium hose Abb 2...

Page 20: ...er Reserve relay select the value External boiler The parameter Reserve relay is located in the Ser vice menu External boiler 5 3 Establishing the chimney connection See instructions for execution 6 5...

Page 21: ...he bottom so that it conforms to the boiler insu lation 5 3 3 Flue gas pipe Hole for emission mea surement Make the hole for the emission measurement according to the following images recom mendation...

Page 22: ...e hose 60 C Always push the end of the hose fully onto the pipe connection as far as the stop The hose will slide on to the connection pipe better if you apply a little water to the pipe Tighten hose...

Page 23: ...we recommend installing the condensing module BEFORE installing the hydraulic extensions for better acces sibility during installation 6 1 Information about installing the hydraulic extensions Preasse...

Page 24: ...he servomotor coincides with the bevel 2 on the mixer shaft Abb 2 26 Aligning the bevel with the bevel Position of the mixer shaft Abb 2 27 Adjust the mixer shafts in this position Servomotor installa...

Page 25: ...lve with ser vomotor i The factory setting of the return booster pump is setting 3 If the there are flow noises set the pump to setting 2 6 4 Extension pack for heating circuit 1 Schematic Buffer load...

Page 26: ...r flow pipe Heating circuit 1 flow 4 to the pump housing Bolt the shorter return pipe Heating circuit 1 return 3 to the existing pipe Fix the temperature sensor 4c to the flow pipe Abb 2 35_033aAB Fix...

Page 27: ...rcuit 1 mixing valve 3 way mixing valve with servomotor 5 Heating circuit 2 return 6 Heating circuit 2 flow 6a Heating circuit 2 Pump Wilo Yonos PARA RS 15 6 RKA 6b Heating circuit 2 mixing valve 3 wa...

Page 28: ...d heating circuit Requirement for this extension The extension for heating circuit 1 Art 67261 67271 must be installed 25 Schematic Buffer charging HC1 DHW tank charging Overview Abb 2 41_081cAO 1 Buf...

Page 29: ...sider the flow direction at the zone valve The direction is bottom up Electrical connection X8 Zone valve 6b X8 DHW circuit pump 6a 6 7 Extension pack DHW tank charging without buffer tank Requirement...

Page 30: ...valve with servomotor Installation steps Remove 1 bend Abb 2 45_050AB In its place install the switching valve 2a and the bypass pipe 2b Abb 2 46_032AB Electrical connection X8 Switching valve 2a 6 8...

Page 31: ...ermal overload pro tection only in the case of pellet elegance 24 32 7 2 Filling the heating system i Follow the regulations for the heating system fill up water 8 Abb 2 48 Fill and drain valve for fi...

Page 32: ...r pipe must not be able to be shut off and must permanently have a minimum pressure of 2 bar the water temperature must not exceed 15 C A flow of 2 m h must be guaranteed The drain line must be routed...

Page 33: ...formed only by a qualified electrician Applicable standards and regulations must be observed 8 1 Power supply for the heating system Provide a separate power circuit in the Auf stellraum for the heati...

Page 34: ...20 Overtemperature reset OTR X23 Feed motor X24 Motor heat exchanger cleaning X26 Primary air damper holding magnet 39 X27 Ignition supply air holding magnet 39 X31 Boiler temperature sensor X32 Retur...

Page 35: ...al free relay output for example to switch a warning device optical acoustic Triggered in the event of a operating fault on the boiler ATTENTION The connection is potential free and has a maximum load...

Page 36: ...fuse Pre fuse main transformer F2 T 125mA 5x20 mm 230V AC fuse Pre fuse standby transformer F3 T 10A 5x20 mm 230V AC fuse Relay outputs F5 F 8A 5x20 mm Fuse for X18 power supply to external modules 23...

Page 37: ...wer supply Carry out the commissioning routine in the boiler control Complete the commissioning log send it i Once commissioning is complete the completed commissioning log should be sent to SOLARFOCU...

Page 38: ...11 Annex 11 1 Power element figure Access to the power element 33 Electrical fuses on the power element 36 Connections X on the power element 33 11 Annex 38 Installation manual pelletelegance...

Page 39: ...red on site The information given here is intended to contribute to a better understanding or facilitate the locating of components in the event that they need to be repla ced Magnets for air regulati...

Page 40: ..._Heat pumps _Fresh water technology Everything from a single source Pellets Log wood Wood chips Heat pump Innovative products that are easy on the envi ronment and your wallet Log wood pellets Solar e...

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