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Solarbayer GmbH

MOUNTING INSTRUCTION

High capcity collector PremiumPlan

Safety regulations

Carefully read the safety instructions before commencing the installation. It’s for your own safety.

Please follow the structural instructions if the installation location of the solar system is above 600m sea
level and possibly exposed to large amounts of snow (higher than zone 4).

The protections of the manifolds have to be removed before the solar collectors are exposed to the sun
and heat themselves.

Working on the roof

Appropriate safety measures have to be arranged. The following aspects have to be respected to
achieve a secure installation of the solar system:

• always use fall protection while working on a roof

• respect safety regulations when using a ladder

• while working on roof coverings with corrugated sheets the risk of breaking through exists

• secure workplaces on steep roofs

• safety clearances have to be met if an aerial pipeline leads across the roof

• always wear safety goggles and gloves while working with an angle grinder

• Flat plate collectors can achieve a stationary temperature of over 200°C due to incident light. The risk

of burns exists at the connections of flow and return. Always cover the collectors on sunny days during
the installation

• Even regular daylight might cause the fluid in the collector to vaporise. The vapour leaks from the col-

lector connections. Possible risk of scalding.

Familiarise yourself with the general regulations of accident prevention for construction work of your pro-
fessional association or let yourself be instructed by an appropriate person. 

Attention: glass

• Don’t extent mechanical pressure on the glass covering. glass splinters might evoke cuts.

• Wear safety goggles and gloves while installing the solar system to avoid injuries due to possible 

damages..

Caution:

The solar system has to be filled with a mixture of water and antifreeze before its initiation.
This is also necessary in summer. During the night a temperature fluctuation to minus degrees
might arise due to the high-quality selective coating of the collector and that might lead to a
destruction of the solar system!

Summary of Contents for PremiumPlan

Page 1: ...Solarbayer GmbH 1 Professional solar systems...

Page 2: ...oks 8 Special solution installing the hanger bolts 9 Special solution mounting with a stand kit 10 Special solution mounting with a flat roof stand kit 11 Installation of horizontal collector rails 12...

Page 3: ...ably and makes you half way independent of fossil fuels Solar collectors are not only suitable for heating up drinking water but also for the use in heating systems which means that you can also use t...

Page 4: ...ays wear safety goggles and gloves while working with an angle grinder Flat plate collectors can achieve a stationary temperature of over 200 C due to incident light The risk of burns exists at the co...

Page 5: ...ing kit basic mounting kit for 2 collec tors intervals between roof hooks standard hooks and plain tile hooks PremiumPlan 2 03 PremiumPlan 2 85 collector height mm 1787 2242 collector width mm 1137 12...

Page 6: ...ach bolts M 8 washer snap ring nut for fixing the t profile rails wood screws 6x50 mm for fixing the standard hooks on the rafter rail connector coach bolts M 10 washer nut aluminium connection plate...

Page 7: ...that the stainless steel hook has approx 2 3mm too much play to the roof Now screw the roof hook solidly onto the base plate with a 13mm flat wrench 4th step grind as much material from the tile away...

Page 8: ...ecial solution installing the plain tile hooks Demount the rafter and screw the base plate with the roof hook onto the rafter This kit can generally be used for most types of tiles that are sea ted so...

Page 9: ...umb line or something comparable Drill only on stable structure Pre drill with 10mm afterwards use 16mm for these tiles hanger bolts special equipment clamp for support rail nut M12 washer sealing 2nd...

Page 10: ...ector PremiumPlan Special solution mounting with a stand kit Stand kit for mounting on standard hooks The illustrations show the ready installed base frame on the standard hooks without collector rail...

Page 11: ...1 72m 1 58m 1 19m distance between rows d 4 71m 5 18m 6 21m weight against wind load kg m collector surface area according to DIN 1055 4 Geb udeh he Ohne Bodenfreiheit Mit Bodenfreiheit 30cm 0 bis 8 m...

Page 12: ...step Shift the coach bolt into the rail s groove afterwards put the rail onto the roof hook as illustrated on the picture These parts are necessary coach bolts M 10 2nd step Adjust the rail and fix th...

Page 13: ...e rail connectors 1st step Pre mount the rail connector with coach bolts snap rings and nuts These parts are ne cessary for the rails extension rail connectors if necessary coach bolts M 10 2nd step S...

Page 14: ...g it to dimen sion and tighten the screws This dimension has to be exactly adjusted because it cannot be changed after the installation This applies to all collectors 3rd step Shift the upper hook wit...

Page 15: ...th the connection Do neither cant nor damage the sealing Caution Do not tighten by force Risk of turning the connecting pipes Oberer Halteb gel Unterer Halteb gel Obere Alu Profilschiene Kollektor Unt...

Page 16: ...r s flow and return with the provided connec ting kit Neither cant the threads nor da mage the sealing surface ready installed T joint ready installed elbow joint sensor connection 1st collector flow...

Page 17: ...spection in regular intervals is recom mended Attention determine bigger dimensions if the pipe lines are longer than 10m 0 10 20 30 40 50 60 70 80 90 100 100 90 80 70 60 50 40 30 20 10 tm ta KELVIN t...

Page 18: ...least 3 bar close the filling and draining val ves and completely open the flow regulator open the ball valves and put the switching valves if existing the solar system is now ready for operation fill...

Page 19: ...t always reduce the power stage before throttling the flow rate for electricity saving reasons The regu lator valve stays completely open Adjusting the flow rate recommended minimum flow rate Solarbay...

Page 20: ...solar systems and their components collectors part 2 test process PrEN 12976 1 thermal solar systems and their components pre fabricated systems part 1 general demands PrEN 12976 2 thermal solar syst...

Page 21: ...nually Pump is broken Exchange pump Pump is operating but flow and return have the same tempera ture Pump is very hot There is air in the system Valves are closed check system s pressure flush complet...

Page 22: ...ion diagrams connection according to Tichelmann 6 collectors standard connection special case landscape format ATTENTION The connections are always on top Always uses our horizontal collectors for mou...

Page 23: ...isting heating system with a Solarbayer boiler and solar system Hot water preparation with solar Solar hot water tank Retrofitting an existing oil gas boiler system with a solar system Further informa...

Page 24: ...0 84 21 90 39 28 E Mail info solarbayer de www solarbayer de This manual and the pictures and drawings within are protected by the copyright of SOLARBAYER GmbH Technical changes and errors are reserve...

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