Solar Boiler SB32-9PV Installation Manual Download Page 3

Installation Manual for SB32-9PV and SB64-9PV

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Solar collectors absorb sunlight and convert it to heat.  

• 

When there is sufficient sunlight, the photovoltaic module pro-

duces electricity and turns the pump. 

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The pump circulates heat transfer fluid, (HTF), through the 

solar collectors.  

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Heat is transferred to the HTF in 

the solar collector. 

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The HTF is returned to the heat 

exchanger in the Solar Boiler™ 

module.  

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The heat is transferred to the wa-

ter which circulates naturally to the 

top of the solar storage tank.

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Solar heated water is stored in the 

solar storage tank until water is 

drawn from the auxiliary tank (in 

this case an electric water heater).  

• 

As hot water is drawn from the 

electric water heater it is replaced 

with solar heated water.

• 

The electric heaters increase the 

temperature of the solar heated 

water, if necessary.  

• 

The electrical energy required 

to heat water is significantly less 

when water is preheated by the 

solar water heater.  

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In this manner, the solar water heater saves electrical energy.

S32 A

Solar Collector

[Optional]

S32B

Solar Collector

PV module

Wire - supplies 12 VDC

from PV module to

Solar Boiler™

Cold Water IN

Hot Water OUT

Solar Storage Tank Auxiliary Water Heater

Solar Boiler™

module

Solar Pump™

Ball valve #1

Ball valve #3

Ball valve #2

Normal Operation

Ball valve #1 - Close

Ball valve #2 - Open

Ball valve #3 - Open

[Inside the Solar 

Boiler™]

solar heated water IN

cold water IN

solar heated water IN

HTF [heat transfer fluid]

Domestic Water

How the Solar Boiler™ Works

NOTE: 

The Solar Boiler™ is designed to shut off when a temperature of 70°C (158°F) is at-

tained in the solar storage tank. 

The heat transfer fluid is a 40/60 % by volume mixture of Propylene Glycol USP and 

distilled water. The Solar Boiler™ module contains 3.75 liters (1 US gallon) of heat 

transfer fluid.  An additional 3.75 liters (1 US gallon) is supplied with the system for 

filling the system during start up.

The maximum safe working pressure of the heat transfer fluid is 60 psi, (410 kPa).

The Solar Boiler™ system is inherently grounded through copper piping connected 

to the main water supply. Ensure that household ground is adequately electrically 

grounded.

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Summary of Contents for SB32-9PV

Page 1: ...E C O N O M I C A L A F F O R D A B L E S E N S I B L E Solar BoilerTM INSTALLATION MANUAL FOR MODELS SB32 9PV AND SB64 9PV WARNING The approved heat transfer fluid is 40 Propylene Glycol USP and 60...

Page 2: ...Complete with 4 liters of glycol Glycol inlet outlet ports Water inlet outlet ports 1 SB32 9PV SB64 9PV PV20 Photovoltaic Module 20 Watt 1 SB32 9PV only K1050 Serpentine Collector Mounting Kit for 1...

Page 3: ...ter heater saves electrical energy S32 A Solar Collector Optional S32B Solar Collector PV module Wire supplies 12 VDC from PV module to Solar Boiler Cold Water IN Hot Water OUT Solar Storage Tank Auxi...

Page 4: ...staller Details Installer Address Tel Fax Email System Details Solar Boiler Model Solar Collector Serial s Solar Boiler Serial Storage Tank Serial Orientation E or W of South Collector Slope Collector...

Page 5: ...are not shaded for at least 5 6 hours during the middle of the day The recommended slope is equal to the local latitude plus or minus 10 For example Halifax Nova Scotia is at a latitude of 45 Therefor...

Page 6: ...with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bo...

Page 7: ...3 Optional Second Solar Collector 4 Copper Tube Kit Installation LifeLine tubing A B The copper tube kit is used to connect the Solar Boiler module to the solar collectors All of the copper tubing sho...

Page 8: ...r tube has been installed on the outside of the house a roof penetration is not necessary Simply bend the tubing bundle around the soffit and up to the solar collectors Connect the 3 8 copper tube to...

Page 9: ...lates This eliminates the need for an 11 16 wrench IN OUT IN OUT Attach the two large aluminum brackets to the photovoltaic module using the 3 8 bolts nuts and lock washers sup plied Make sure that th...

Page 10: ...he diagram along the port side of the B collector Using the 3 8 bolts washer and nuts attach the photovoltaic module to the B collector bolt track as shown in the diagram Ensure that all the nuts are...

Page 11: ...installed in the solar collector and is located in the sensor enclosure The wire coming from the sensor enclosure goes to the PV panel junction box Using the pinch connectors provided connect the gree...

Page 12: ...t the top outlet of the Solar Boiler module to the top tank Temperature Pressure Relief Valve TPRV port using 3 4 copper pipe and the 3 4 vented 90 elbow supplied Wrap teflon tape around the short nip...

Page 13: ...s as shown in the diagram to minimize heat loss from the solar storage tank Please note that the domestic hot water supply line must have a mixing valve installed as shown in the diagram Insulate all...

Page 14: ...ghten could cause a leaky connection and or cracked nuts Ensure that the household cold water main is adequately electrically grounded 16 Solar Boiler PV and Sensor connections Locate the Delta T Boos...

Page 15: ...it with the Ser vice Plug Turn the switch ON on the Delta T Booster II If there is sufficient sunlight the pump will begin operation Initial start up of the system should be done with sufficient sunl...

Page 16: ...elta T Booster II will turn ON when the Collector sensor measures 3 C higher than the Storage sensor The Delta T Booster II will turn OFF when the Collector sensor drops in tem perature so that it mea...

Page 17: ...illuminated when The power switch is in the OFF position There is no power from the PV panel no sunshine The Storage sensor is open circuited The Storage sensor measures 3 C or less 21 Delta T Booster...

Page 18: ...ar Storage Tank 3 Delta T Booster inside the cover of the Solar Boiler 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Module 20 Wp 7 Copper Tube Kit 3 8 with insulation and 18 4 wire 8 So...

Page 19: ...th clean water ever 6 months First close the valve at the bottom of the solar storage tank near the 1 2 brass tee that connects the tank to the Solar Boiler Second connect a hose to the drain bib at t...

Page 20: ...uld be notified before you attempt dis connection Energy Saving Tips There are several ways to increase the performance of your Solar Boiler and to reduce hot water heating costs Here are a few tips o...

Page 21: ...motor Sensors loose wire connections check wire connections defective sensor measure resistance of sensors and reference chart in the back of manual replace sensor Fluid Leaks Solar Collectors Copper...

Page 22: ...lel to the valve body Delta T Booster II All LED s are OFF wait for sufficient sunlight make sure power switch is ON Orange Amber or Red LED ON wait for condition to stop Pump Motor pump very hot and...

Page 23: ...3 8 copper line from the Solar Boiler pump outlet Allow any fluid from the lines to drain into a container Leave lines disconnected Caution Fluid may be HOT To drain the fluid in the Solar Boiler modu...

Page 24: ...inspect the system for signs of leakage Inspect all vis ible fittings on the Solar Boiler and the connections at the solar collector on the roof Also inspect under the Solar Boiler case for signs of...

Page 25: ...redients w w unless otherwise noted Propylene glycol CAS 000057 55 6 99 8 2 Environmental and Disposal Information Action to take for Spills Leaks Cover with absorbent material soak up and sweep into...

Page 26: ...ped handled hot can cause thermal burns Product handled hot may require additional ventilation or local exhaust Spills of these organic liquids on hot fibrous insulations my lead to lowering of the au...

Page 27: ..._________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Com...

Page 28: ...5 3 5 6 531 104 4 0 5 326 113 4 5 4 368 122 5 0 3 601 131 5 5 2 985 140 6 0 2 487 149 6 5 2 082 158 7 0 1 751 176 8 0 1 255 194 9 0 917 212 100 680 SHORT NONE 27 Measure the resistance of your collect...

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Page 32: ...C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R...

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