Solar Boiler SB32-9PV Installation Manual Download Page 21

Installation Manual for SB32-9PV and SB64-9PV

Troubleshooting Guide

PROBLEM

COMPONENT

CAUSE

ACTION REQUIRED

Solar Boiler™ stays 

“OFF”

Potovoltaic Module

snow covered

- remove snow or allow to melt

module is in the shade

- check to see if there are any removable 

obstructions shading the module

loose wire connections

- check all wire connections

- measure resistance to make sure that there is 

not an infinite resistance

- measure voltage of module on a bright sunny 

day (approx. 17 VDC)

Delta-T Booster II

defective

- contact dealer ot Thermo Dynamics to replace 

Delta T Booster II

All LED’s “OFF”

- insufficient sunlight to turn pump. Wait for 

sufficient light, ensure there is no shadow on 

the PV module

Orange LED “ON”

- solar collector too hot.  Wait for collector to 

cool

Amber LED “ON”

- storage tank has reached high limit.

Red LED “ON”

- collector temperature less than storage tank 

temeprature.

Pump

pump is seized

- turn pump shaft to check that it is turning freely 

Motor

defective motor

- replace with new motor

Sensors

loose wire connections

- check wire connections

defective sensor

- measure resistance of sensors and reference 

chart in the back of manual.

-replace sensor

Fluid Leaks

Solar Collectors

Copper tube  connections

- use two wrenches to tighten the nut 1/4 turn

Solar Boiler™

Copper tube  connections

- use two wrenches to tighten the nut 1/4 turn

pump housing

- replace pump. contact dealer or Thermo 

Dynamics Ltd. for assistance

heat exchanger

- contact dealer or Thermo Dynamics for as-

sistance

Solar Storage Tank

fittings

- tank may require replacement,contact dealer 

or Thermo Dynamics

Solar heat transfer 

fluid not “hot” on bright 

sunny day

Pump/Motor

loose or defective wire 

connections

- have a technician repair or replace as required

- remove pump to verify that motor is turning 

freely

Pump

pump is seized

- turn pump shaft by hand to see that it is turn-

ing freely

- have pump repaired or peplaced

Motor

defective motor

replace with new motor and reattach pump

Pump

pump very hot and 

fluid cool (turning but not 

circulating)

-check fluid level add fluid as required (see 

technical note attached to installation manual)

-disconnect photovoltaic module and contact 

dealer or Thermo Dynamics

20

Summary of Contents for SB32-9PV

Page 1: ...E C O N O M I C A L A F F O R D A B L E S E N S I B L E Solar BoilerTM INSTALLATION MANUAL FOR MODELS SB32 9PV AND SB64 9PV WARNING The approved heat transfer fluid is 40 Propylene Glycol USP and 60...

Page 2: ...Complete with 4 liters of glycol Glycol inlet outlet ports Water inlet outlet ports 1 SB32 9PV SB64 9PV PV20 Photovoltaic Module 20 Watt 1 SB32 9PV only K1050 Serpentine Collector Mounting Kit for 1...

Page 3: ...ter heater saves electrical energy S32 A Solar Collector Optional S32B Solar Collector PV module Wire supplies 12 VDC from PV module to Solar Boiler Cold Water IN Hot Water OUT Solar Storage Tank Auxi...

Page 4: ...staller Details Installer Address Tel Fax Email System Details Solar Boiler Model Solar Collector Serial s Solar Boiler Serial Storage Tank Serial Orientation E or W of South Collector Slope Collector...

Page 5: ...are not shaded for at least 5 6 hours during the middle of the day The recommended slope is equal to the local latitude plus or minus 10 For example Halifax Nova Scotia is at a latitude of 45 Therefor...

Page 6: ...with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bo...

Page 7: ...3 Optional Second Solar Collector 4 Copper Tube Kit Installation LifeLine tubing A B The copper tube kit is used to connect the Solar Boiler module to the solar collectors All of the copper tubing sho...

Page 8: ...r tube has been installed on the outside of the house a roof penetration is not necessary Simply bend the tubing bundle around the soffit and up to the solar collectors Connect the 3 8 copper tube to...

Page 9: ...lates This eliminates the need for an 11 16 wrench IN OUT IN OUT Attach the two large aluminum brackets to the photovoltaic module using the 3 8 bolts nuts and lock washers sup plied Make sure that th...

Page 10: ...he diagram along the port side of the B collector Using the 3 8 bolts washer and nuts attach the photovoltaic module to the B collector bolt track as shown in the diagram Ensure that all the nuts are...

Page 11: ...installed in the solar collector and is located in the sensor enclosure The wire coming from the sensor enclosure goes to the PV panel junction box Using the pinch connectors provided connect the gree...

Page 12: ...t the top outlet of the Solar Boiler module to the top tank Temperature Pressure Relief Valve TPRV port using 3 4 copper pipe and the 3 4 vented 90 elbow supplied Wrap teflon tape around the short nip...

Page 13: ...s as shown in the diagram to minimize heat loss from the solar storage tank Please note that the domestic hot water supply line must have a mixing valve installed as shown in the diagram Insulate all...

Page 14: ...ghten could cause a leaky connection and or cracked nuts Ensure that the household cold water main is adequately electrically grounded 16 Solar Boiler PV and Sensor connections Locate the Delta T Boos...

Page 15: ...it with the Ser vice Plug Turn the switch ON on the Delta T Booster II If there is sufficient sunlight the pump will begin operation Initial start up of the system should be done with sufficient sunl...

Page 16: ...elta T Booster II will turn ON when the Collector sensor measures 3 C higher than the Storage sensor The Delta T Booster II will turn OFF when the Collector sensor drops in tem perature so that it mea...

Page 17: ...illuminated when The power switch is in the OFF position There is no power from the PV panel no sunshine The Storage sensor is open circuited The Storage sensor measures 3 C or less 21 Delta T Booster...

Page 18: ...ar Storage Tank 3 Delta T Booster inside the cover of the Solar Boiler 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Module 20 Wp 7 Copper Tube Kit 3 8 with insulation and 18 4 wire 8 So...

Page 19: ...th clean water ever 6 months First close the valve at the bottom of the solar storage tank near the 1 2 brass tee that connects the tank to the Solar Boiler Second connect a hose to the drain bib at t...

Page 20: ...uld be notified before you attempt dis connection Energy Saving Tips There are several ways to increase the performance of your Solar Boiler and to reduce hot water heating costs Here are a few tips o...

Page 21: ...motor Sensors loose wire connections check wire connections defective sensor measure resistance of sensors and reference chart in the back of manual replace sensor Fluid Leaks Solar Collectors Copper...

Page 22: ...lel to the valve body Delta T Booster II All LED s are OFF wait for sufficient sunlight make sure power switch is ON Orange Amber or Red LED ON wait for condition to stop Pump Motor pump very hot and...

Page 23: ...3 8 copper line from the Solar Boiler pump outlet Allow any fluid from the lines to drain into a container Leave lines disconnected Caution Fluid may be HOT To drain the fluid in the Solar Boiler modu...

Page 24: ...inspect the system for signs of leakage Inspect all vis ible fittings on the Solar Boiler and the connections at the solar collector on the roof Also inspect under the Solar Boiler case for signs of...

Page 25: ...redients w w unless otherwise noted Propylene glycol CAS 000057 55 6 99 8 2 Environmental and Disposal Information Action to take for Spills Leaks Cover with absorbent material soak up and sweep into...

Page 26: ...ped handled hot can cause thermal burns Product handled hot may require additional ventilation or local exhaust Spills of these organic liquids on hot fibrous insulations my lead to lowering of the au...

Page 27: ..._________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Com...

Page 28: ...5 3 5 6 531 104 4 0 5 326 113 4 5 4 368 122 5 0 3 601 131 5 5 2 985 140 6 0 2 487 149 6 5 2 082 158 7 0 1 751 176 8 0 1 255 194 9 0 917 212 100 680 SHORT NONE 27 Measure the resistance of your collect...

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Page 32: ...C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R...

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