Solar Boiler SB32-9PV Installation Manual Download Page 19

Installation Manual for SB32-9PV and SB64-9PV

Do not use the Solar Boiler™ system to heat any treated water system, such as 

pools, directly.

Use the proper mixture and quantity of propylene glycol USP and distilled water for 

freeze protection.  

DO NOT use automotive antifreeze, recreational vehicle anti-

freeze, ethylene glycol, or other poisonous fluids.

  Thermo Dynamics recommends 

a mixture of 40% Propylene Glycol USP and 60% distilled water for use as the heat 

transfer fluid.

The maximum safe working pressure of the Solar Boiler™ system is 60 psi (410 

kPa)

System Maintenance

• 

Solar Collector Glass:

In some areas the glass plate of the collectors may require cleaning once a year 

with an industrial cleaning product.  In areas where air pollution is severe, more 

frequent cleaning may be required.

• 

Back Flushing the Heat Exchanger: (see page 26)

The Solar Boiler™ heat exchanger should be flushed with clean water ever 6 

months.  First, close the valve at the bottom of the solar storage tank near the 

1/2” brass tee that connects the tank to the Solar Boiler™.  Second, connect a 

hose to the drain bib at the bottom tank tee, and place the free end in a drain.  

Open the drain bib and allow water to flow for a few minutes.  This will remove 

residue from the Solar Boiler™ heat exchanger.

• 

Reservoir Fluid Level:

The fluid level in the Solar Boiler™ reservoir should be checked every year.  

Instructions for this procedure are part of the refilling instructions. (see page 22)

• 

Heat Transfer Fluid (HTF):

The HTF should checked annually. If the HTF is very dark in colour and has a 

strong odour, it should be replaced. The extracted HTF should be disposed of at 

your local Environmental Disposal Depot.

The pH and freeze protection capability of the HTF should be checked annually.  

The pH should not be less than 6. Contact your installer or Thermo Dynamics 

Ltd.

With proper system operation and maintenance, the HTF should last between 4 

and 15 years without replacement.

Operating Restrictions and Maintenance

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Summary of Contents for SB32-9PV

Page 1: ...E C O N O M I C A L A F F O R D A B L E S E N S I B L E Solar BoilerTM INSTALLATION MANUAL FOR MODELS SB32 9PV AND SB64 9PV WARNING The approved heat transfer fluid is 40 Propylene Glycol USP and 60...

Page 2: ...Complete with 4 liters of glycol Glycol inlet outlet ports Water inlet outlet ports 1 SB32 9PV SB64 9PV PV20 Photovoltaic Module 20 Watt 1 SB32 9PV only K1050 Serpentine Collector Mounting Kit for 1...

Page 3: ...ter heater saves electrical energy S32 A Solar Collector Optional S32B Solar Collector PV module Wire supplies 12 VDC from PV module to Solar Boiler Cold Water IN Hot Water OUT Solar Storage Tank Auxi...

Page 4: ...staller Details Installer Address Tel Fax Email System Details Solar Boiler Model Solar Collector Serial s Solar Boiler Serial Storage Tank Serial Orientation E or W of South Collector Slope Collector...

Page 5: ...are not shaded for at least 5 6 hours during the middle of the day The recommended slope is equal to the local latitude plus or minus 10 For example Halifax Nova Scotia is at a latitude of 45 Therefor...

Page 6: ...with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bo...

Page 7: ...3 Optional Second Solar Collector 4 Copper Tube Kit Installation LifeLine tubing A B The copper tube kit is used to connect the Solar Boiler module to the solar collectors All of the copper tubing sho...

Page 8: ...r tube has been installed on the outside of the house a roof penetration is not necessary Simply bend the tubing bundle around the soffit and up to the solar collectors Connect the 3 8 copper tube to...

Page 9: ...lates This eliminates the need for an 11 16 wrench IN OUT IN OUT Attach the two large aluminum brackets to the photovoltaic module using the 3 8 bolts nuts and lock washers sup plied Make sure that th...

Page 10: ...he diagram along the port side of the B collector Using the 3 8 bolts washer and nuts attach the photovoltaic module to the B collector bolt track as shown in the diagram Ensure that all the nuts are...

Page 11: ...installed in the solar collector and is located in the sensor enclosure The wire coming from the sensor enclosure goes to the PV panel junction box Using the pinch connectors provided connect the gree...

Page 12: ...t the top outlet of the Solar Boiler module to the top tank Temperature Pressure Relief Valve TPRV port using 3 4 copper pipe and the 3 4 vented 90 elbow supplied Wrap teflon tape around the short nip...

Page 13: ...s as shown in the diagram to minimize heat loss from the solar storage tank Please note that the domestic hot water supply line must have a mixing valve installed as shown in the diagram Insulate all...

Page 14: ...ghten could cause a leaky connection and or cracked nuts Ensure that the household cold water main is adequately electrically grounded 16 Solar Boiler PV and Sensor connections Locate the Delta T Boos...

Page 15: ...it with the Ser vice Plug Turn the switch ON on the Delta T Booster II If there is sufficient sunlight the pump will begin operation Initial start up of the system should be done with sufficient sunl...

Page 16: ...elta T Booster II will turn ON when the Collector sensor measures 3 C higher than the Storage sensor The Delta T Booster II will turn OFF when the Collector sensor drops in tem perature so that it mea...

Page 17: ...illuminated when The power switch is in the OFF position There is no power from the PV panel no sunshine The Storage sensor is open circuited The Storage sensor measures 3 C or less 21 Delta T Booster...

Page 18: ...ar Storage Tank 3 Delta T Booster inside the cover of the Solar Boiler 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Module 20 Wp 7 Copper Tube Kit 3 8 with insulation and 18 4 wire 8 So...

Page 19: ...th clean water ever 6 months First close the valve at the bottom of the solar storage tank near the 1 2 brass tee that connects the tank to the Solar Boiler Second connect a hose to the drain bib at t...

Page 20: ...uld be notified before you attempt dis connection Energy Saving Tips There are several ways to increase the performance of your Solar Boiler and to reduce hot water heating costs Here are a few tips o...

Page 21: ...motor Sensors loose wire connections check wire connections defective sensor measure resistance of sensors and reference chart in the back of manual replace sensor Fluid Leaks Solar Collectors Copper...

Page 22: ...lel to the valve body Delta T Booster II All LED s are OFF wait for sufficient sunlight make sure power switch is ON Orange Amber or Red LED ON wait for condition to stop Pump Motor pump very hot and...

Page 23: ...3 8 copper line from the Solar Boiler pump outlet Allow any fluid from the lines to drain into a container Leave lines disconnected Caution Fluid may be HOT To drain the fluid in the Solar Boiler modu...

Page 24: ...inspect the system for signs of leakage Inspect all vis ible fittings on the Solar Boiler and the connections at the solar collector on the roof Also inspect under the Solar Boiler case for signs of...

Page 25: ...redients w w unless otherwise noted Propylene glycol CAS 000057 55 6 99 8 2 Environmental and Disposal Information Action to take for Spills Leaks Cover with absorbent material soak up and sweep into...

Page 26: ...ped handled hot can cause thermal burns Product handled hot may require additional ventilation or local exhaust Spills of these organic liquids on hot fibrous insulations my lead to lowering of the au...

Page 27: ..._________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Com...

Page 28: ...5 3 5 6 531 104 4 0 5 326 113 4 5 4 368 122 5 0 3 601 131 5 5 2 985 140 6 0 2 487 149 6 5 2 082 158 7 0 1 751 176 8 0 1 255 194 9 0 917 212 100 680 SHORT NONE 27 Measure the resistance of your collect...

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Page 32: ...C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R...

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