Solar Boiler SB32-9PV Installation Manual Download Page 13

Installation Manual for SB32-9PV and SB64-9PV

Close the main cold water supply valve to the existing water heater.  

Install two copper tees and a ball valve #1 as shown in the diagram.  Label this ball 

valve:  BALL VALVE #1.

Insulate all hot water pipes and the 5 feet of cold pipe leading to the solar storage 

tank. All insulation should be Elastomeric Expanded Closed Cell with a minimum 

thickness of 0.5”

Connect the main cold water supply to the cold inlet of the solar preheat tank.  

Install a ball valve in this line.  Label this valve:  BALL VALVE #2.

Connect the hot outlet of the solar 

storage tank to the cold water 

supply of the existing water heater.  

Install a ball valve in this line, and 

label it:  BALL VALVE #3.  

Install two heat traps as shown in 

the diagram to minimize heat loss 

from the solar storage tank.  Please 

note that the domestic hot water 

supply line must have a mixing 

valve installed as shown in the 

diagram.

Insulate all hot water pipes.

For normal solar operation, the valves should be opened or closed as shown 

in the diagram.

13 – Isolation Bypass Preparation

cold water 

supply

domestic

hot water 

supply 

close main water 

supply valve

Tee connector

Ball valve #1

Tee connector

solar storage tank

auxiliary 

DHW tank

olar  oiler

cold inlet

hot outlet

cold inlet

hot outlet

cold water 

supply

domestic

hot water 

supply 

close main water 

supply valve

Tee connector

Ball valve #1

Tee connector

solar storage tank

auxiliary 

DHW tank

olar  oiler

cold inlet hot outlet

cold inlet hot outlet

Ball valve #2

Ball valve #3

heat trap

heat trap

or  ormal solar operatio

•  Ball valve #1 - close

•  Ball valve #2 - open

•  Ball valve #3 - open

mixing valve

14 – Isolation Bypass connection

12

Summary of Contents for SB32-9PV

Page 1: ...E C O N O M I C A L A F F O R D A B L E S E N S I B L E Solar BoilerTM INSTALLATION MANUAL FOR MODELS SB32 9PV AND SB64 9PV WARNING The approved heat transfer fluid is 40 Propylene Glycol USP and 60...

Page 2: ...Complete with 4 liters of glycol Glycol inlet outlet ports Water inlet outlet ports 1 SB32 9PV SB64 9PV PV20 Photovoltaic Module 20 Watt 1 SB32 9PV only K1050 Serpentine Collector Mounting Kit for 1...

Page 3: ...ter heater saves electrical energy S32 A Solar Collector Optional S32B Solar Collector PV module Wire supplies 12 VDC from PV module to Solar Boiler Cold Water IN Hot Water OUT Solar Storage Tank Auxi...

Page 4: ...staller Details Installer Address Tel Fax Email System Details Solar Boiler Model Solar Collector Serial s Solar Boiler Serial Storage Tank Serial Orientation E or W of South Collector Slope Collector...

Page 5: ...are not shaded for at least 5 6 hours during the middle of the day The recommended slope is equal to the local latitude plus or minus 10 For example Halifax Nova Scotia is at a latitude of 45 Therefor...

Page 6: ...with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bo...

Page 7: ...3 Optional Second Solar Collector 4 Copper Tube Kit Installation LifeLine tubing A B The copper tube kit is used to connect the Solar Boiler module to the solar collectors All of the copper tubing sho...

Page 8: ...r tube has been installed on the outside of the house a roof penetration is not necessary Simply bend the tubing bundle around the soffit and up to the solar collectors Connect the 3 8 copper tube to...

Page 9: ...lates This eliminates the need for an 11 16 wrench IN OUT IN OUT Attach the two large aluminum brackets to the photovoltaic module using the 3 8 bolts nuts and lock washers sup plied Make sure that th...

Page 10: ...he diagram along the port side of the B collector Using the 3 8 bolts washer and nuts attach the photovoltaic module to the B collector bolt track as shown in the diagram Ensure that all the nuts are...

Page 11: ...installed in the solar collector and is located in the sensor enclosure The wire coming from the sensor enclosure goes to the PV panel junction box Using the pinch connectors provided connect the gree...

Page 12: ...t the top outlet of the Solar Boiler module to the top tank Temperature Pressure Relief Valve TPRV port using 3 4 copper pipe and the 3 4 vented 90 elbow supplied Wrap teflon tape around the short nip...

Page 13: ...s as shown in the diagram to minimize heat loss from the solar storage tank Please note that the domestic hot water supply line must have a mixing valve installed as shown in the diagram Insulate all...

Page 14: ...ghten could cause a leaky connection and or cracked nuts Ensure that the household cold water main is adequately electrically grounded 16 Solar Boiler PV and Sensor connections Locate the Delta T Boos...

Page 15: ...it with the Ser vice Plug Turn the switch ON on the Delta T Booster II If there is sufficient sunlight the pump will begin operation Initial start up of the system should be done with sufficient sunl...

Page 16: ...elta T Booster II will turn ON when the Collector sensor measures 3 C higher than the Storage sensor The Delta T Booster II will turn OFF when the Collector sensor drops in tem perature so that it mea...

Page 17: ...illuminated when The power switch is in the OFF position There is no power from the PV panel no sunshine The Storage sensor is open circuited The Storage sensor measures 3 C or less 21 Delta T Booster...

Page 18: ...ar Storage Tank 3 Delta T Booster inside the cover of the Solar Boiler 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Module 20 Wp 7 Copper Tube Kit 3 8 with insulation and 18 4 wire 8 So...

Page 19: ...th clean water ever 6 months First close the valve at the bottom of the solar storage tank near the 1 2 brass tee that connects the tank to the Solar Boiler Second connect a hose to the drain bib at t...

Page 20: ...uld be notified before you attempt dis connection Energy Saving Tips There are several ways to increase the performance of your Solar Boiler and to reduce hot water heating costs Here are a few tips o...

Page 21: ...motor Sensors loose wire connections check wire connections defective sensor measure resistance of sensors and reference chart in the back of manual replace sensor Fluid Leaks Solar Collectors Copper...

Page 22: ...lel to the valve body Delta T Booster II All LED s are OFF wait for sufficient sunlight make sure power switch is ON Orange Amber or Red LED ON wait for condition to stop Pump Motor pump very hot and...

Page 23: ...3 8 copper line from the Solar Boiler pump outlet Allow any fluid from the lines to drain into a container Leave lines disconnected Caution Fluid may be HOT To drain the fluid in the Solar Boiler modu...

Page 24: ...inspect the system for signs of leakage Inspect all vis ible fittings on the Solar Boiler and the connections at the solar collector on the roof Also inspect under the Solar Boiler case for signs of...

Page 25: ...redients w w unless otherwise noted Propylene glycol CAS 000057 55 6 99 8 2 Environmental and Disposal Information Action to take for Spills Leaks Cover with absorbent material soak up and sweep into...

Page 26: ...ped handled hot can cause thermal burns Product handled hot may require additional ventilation or local exhaust Spills of these organic liquids on hot fibrous insulations my lead to lowering of the au...

Page 27: ..._________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Com...

Page 28: ...5 3 5 6 531 104 4 0 5 326 113 4 5 4 368 122 5 0 3 601 131 5 5 2 985 140 6 0 2 487 149 6 5 2 082 158 7 0 1 751 176 8 0 1 255 194 9 0 917 212 100 680 SHORT NONE 27 Measure the resistance of your collect...

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Page 32: ...C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R D A B L E S E N S I B L E E C O L O G I C A L E C O N O M I C A L A F F O R...

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