socomec MASTERYS GP4 Series Installation And Operating Manual Download Page 21

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MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05

5. OVERVIEW

5.1 Recommended con

gurations

5.1.1 60-120 kVA with external battery cabinet

Single unit con

guration

BATTERY CABINET

MASTERYS GP4

BATTERY CABINET

MASTERYS GP4

Parallel configuration with shared battery

BATTERY CABINET

MASTERYS GP4

ATTERY

ABINET

ATTERY CABINET

ASTERYS GP

TERY

Parallel configuration with distributed battery

BATTERY CABINET

MASTERYS GP4

ATTERY

ABINET

TERY

ATTERY CABINET

TERY

Summary of Contents for MASTERYS GP4 Series

Page 1: ...MASTERYS GP4 60 160 kVA EN INSTALLATION AND OPERATING MANUAL www socomec com...

Page 2: ...tool page This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step The Application shall in no way substitute the installa...

Page 3: ...LLATION 31 7 CONTROL PANEL 32 8 DISPLAY OPERATION 34 8 1 DISPLAY DESCRIPTION 34 8 2 MENU ARCHITECTURE 35 8 3 FUNCTIONING MODE 38 8 4 STATUS 38 8 4 1 STATUS PAGE 38 8 5 ALARMS MANAGEMENT 39 8 5 1 ALARM...

Page 4: ...80 KVA 60 11 9 2 100 120 KVA 60 11 9 3 160 KVA 60 11 10 EXTERNAL MAINTENANCE BYPASS 61 11 11 EXTERNAL ISOLATION TRANSFORMER 61 11 11 1 IMD 61 11 12 KIT FOR RECTIFIER NEUTRAL CREATION 61 11 13 KIT FOR...

Page 5: ...nd in the manual in the event of long periods of storage or UPS inactivity SOCOMEC may at its own discretion opt for the repair of the product or the replacement of faulty or defective parts with new...

Page 6: ...prox two hours before putting the unit into operation NOTE When carrying out electrical installation all standards applicable specified by the IEC in particu lar IEC 60364 and the electricity supplier...

Page 7: ...dapted For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety performance reliability and compliance with applic...

Page 8: ...mulators in series creates hazardous voltages Risk of explosion Avoid short circuits Never place tools or metal objects on the accumulators Corrosive liquids electrolyte Read the user instructions car...

Page 9: ...ize free from conductive inflammable and corrosive items not exposed directly to sunlight The floor must support the weight of the unit and guarantee its stability The unit is designed for indoor inst...

Page 10: ...using a fork lift truck taking the utmost caution at all times The unit MUST be handled by at least two people The people MUST take position at the sides of the UPS with respect to the direction of mo...

Page 11: ...rial para uma instala o simplHjcada Aplica ie pentru o instalare ghidat i simplijcat Aplikacija za enostavno in talacijo PT RO SL Remove label Tutoring app for a RHLOKHkDC installation Discover eWIRE...

Page 12: ...Input mains thermal magnetic circuit breaker B Auxiliary mains thermal magnetic circuit breaker F 1 External maintenance by pass switch G Unit output switch I Unit Auxiliary mains switch 1 Connect a...

Page 13: ...t mains thermal magnetic circuit breaker B Unit Auxiliary mains thermal magnetic circuit breaker C Input mains thermal magnetic circuit breaker D Auxiliary mains thermal magnetic circuit breaker E Par...

Page 14: ...tic intervention threshold 10 In curve C It is necessary to use a D curve selective breaker if an optional external transformer is used 2 For parallel configuration cables shall have the same size and...

Page 15: ...powering the UPS The UPS is designed for indoor environmental service conditions according to IEC 60721 3 3 with pollution degree lower or equal to 2 non conductive pollution WARNING as specified in...

Page 16: ...s far from the UPS or in another room a remote shutdown button shall be installed near the UPS Before turning on an individual unit ensure that the relevant unit output switch G is closed Before openi...

Page 17: ...ckfeed situations not caused by the UPS Warning label supplied with the equipment Backfeed electrical diagram Before working on this circuit Isolate the Uninterruptible Power System UPS Then check for...

Page 18: ...MAINS AUXILIARY and set the parameter to SEPARATED COM2 L1 X10 X40 L2 L3 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N NC2 NO2 NO1 COM1 NC1 B B XB2 XB3 XB1 1 3 4 2 KEY 1 Distribution panel 2 UPS B Trip coil X10...

Page 19: ...E UPS SETTINGS MAINS CONFIGURATION MAINS AUXILIARY and set the parameter to COMMON COM2 L1 X10 X40 L2 L3 N L1 L2 L3 N L1 L2 L3 N NC2 NO2 NO1 COM1 NC1 B XB2 XB3 XB1 1 3 2 KEY 1 Distribution panel 2 UPS...

Page 20: ...alled in the same duct WARNING Risk of electromagnetic interference between battery cables and output cables Correct installation Acceptable installation Common Mains Load N N Battery Control cables 1...

Page 21: ...4 Parallel configuration with shared battery BATTERY CABINET BATTERY CABINET BATTERY CABINET BATTERY CABINET MASTERYS GP4 MASTERYS GP4 MASTERYS GP4 MASTERYS GP4 BATTERY CABINET BATTERY CABINET MASTERY...

Page 22: ...n with shared battery MASTERYS GP4 MASTERYS GP4 MASTERYS GP4 MASTERYS GP4 BATTERY CABINET BATTERY CABINET BATTERY CABINET BATTERY CABINET MASTERYS GP4 MASTERYS GP4 BATTERY CABINET BATTERY CABINET Para...

Page 23: ...s status bar Discover eWIRE Free download from simplHjcada p ijo Remove label Discover eWIRE Fre r r e download fro r r m simplHjcada p ijo Remove label 1 2 3 Discover eWIRE Free download from simplHj...

Page 24: ...5 3 UPS switches KEY Q1 Input switch MAINS Q4 Auxiliary mains Input switch AUX MAINS Q5 Maintenance bypass switch Q3 Output switch A UPS connections UPS In Out phase Battery type Details kVA 60 120 3...

Page 25: ...OMMASGPXX07 EN 05 5 4 Wiring diagram KEY X10 Input mains Q1 Input switch MAINS X40 Aux mains Q4 Auxiliary mains Input switch AUX MAINS X20 Battery Q5 Maintenance bypass switch X50 Output Q3 Output swi...

Page 26: ...rvice only A2 Option slots 2 E USB connector for service only A3 Option slots 3 F Backfeed card B Fuses G External Maintenance Bypass for UPS single configuration only1 C 230 V AC socket for service o...

Page 27: ...y power terminals are supplied by external battery cabinet Before working on this circuit ensure that all the external battery cabinet switches are in OFF position the UPS is in maintenance bypass mod...

Page 28: ...d neutral conductors may cause permanent damage to the equipment KEY X10 Input mains X40 Aux mains X20 Battery X50 Output PE UPS In Out phase Battery type Details1 kVA 60 80 3 3 External battery L3 L3...

Page 29: ...e the plastic terminal block protection Connect the protective earth PE cable Connect the cables between the UPS terminals and the battery cabinet terminals WARNING Strictly observe the polarity of ea...

Page 30: ...CABINET BATTERY CABINET Note When battery cabinets not supplied by Socomec are used the installer is responsible for checking electrical compatibility checking the presence of appropriate protective...

Page 31: ...31 EN MASTERYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 6 2 Completion of the installation 60 120 kVA 3 2 1 CLOSE Secure the cables with bands 160 kVA 2 1 Secure the cables with bands 3 CLOSE...

Page 32: ...32 EN MASTERYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 7 CONTROL PANEL Vertical mount Factory standard IP21 Angled mount IP20 From vertical to angled mount 1 2 3 4 1 1 2 2 T25 T25...

Page 33: ...ime 6 sec change the language to the default English 6 sec time 8 9 sec go to the calibration screen automatically Above 8 9 sec implement the hw reset of the micro controller and restart of the graph...

Page 34: ...o alarm page Alarms icon appears in case of preventive criti cal alarm A dedicated pop up appears and can be cleared 6 Clock 7 Maintenance alert 8 Synoptic area 9 Help message area Press Key to wake u...

Page 35: ...OUTPUT MEASUREMENTS BATTERY MEASUREMENTS INPUT MEASUREMENTS INVERTER MEASUREMENTS BYPASS MEASUREMENTS CONTROLS UPS PROCEDURE START 1 1 STOP 1 1 ON MAINTENANCE BYPASS 1 1 MODE ECO MODE CONTROLS Eco Mod...

Page 36: ...1 to 6 UPS System SYS CONFIGURATIONS CLOCK COM SLOTS COM Slot 1 COM Slot 2 COM Slot 3 2 TEMPERATURE PROBE REFERENCE SOCOMEC REFERENCE SERIAL NUMBER User Reference Location REMOTE Remote ON Remote OFF...

Page 37: ...e Battery type Battery connection Recharge type BATTERY DATA Capacity N of cells N of blocks Premin Voltage Min Voltage Floating Boost Voltage BATTERY THRESHOLDS Rech Curr Limit Float Boost Threshold...

Page 38: ...N 05 8 3 Functioning mode Service Isolated Eco mode scheduling active Fast Eco Mode Eco Mode active Standby active Energy saver active Autotest 8 4 STATUS 8 4 1 Status page Filtering List all active s...

Page 39: ...er is running according its settings The highest priority alarm is displayed Tap on valid button to stop the buzzer and to close the popup message The alarm page is automatically display after this ac...

Page 40: ...40 EN MASTERYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 8 6 Synoptic animation Stand alone UPS or unit view 11 14 16 16 13 15 12 3 7 6 1 2 4 5 9 10 8 3 UPS parallel system System view 6 1 5 9 10...

Page 41: ...rm Critical alarm Access to bypass page 9 Load rate symbol No load Fill up to 95 Fill up to 110 Fill up over 110 Access to output measurements pages 10 Load rate value Instantaneous value displayed if...

Page 42: ...42 EN MASTERYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 UPS parallel system Units overview Unit number Unit selected Load report Battery report...

Page 43: ...ery is absent the battery icon is not displayed If battery is present but not connected the icon is displayed If the battery is present and charging the arrow icon is displayed If the battery is prese...

Page 44: ...1 Additional icons Bypass impossible Bypass locked Genset Mode when the gen set contact is active Need ADC SL correctly configured Maintenance alarm Preventive maintenance is requested 8 7 Event log...

Page 45: ...surements relating to the rectifier input stage output stage batteries bypass input stage and inverter The pins on the bottom of the screen indicate whether or not there are more pages Sliding to the...

Page 46: ...protocol NET VISION for exam ple 8 8 7 USER PARAMETERS menu This menu contains the different functions for users such as language password buzzer display preferences touchscreen calibration 8 8 8 SER...

Page 47: ...e to select a specific colour in a set of colour range Those colours are applying in the measurements pages Colour Default colour Yellow Phase 3 Orange Red Green Light blue Phase 2 Dark blue Purple Ph...

Page 48: ...UPS PROCEDURE Select STOP and press ENTER Wait approx 2 minutes for the UPS shutdown NOTE the controlled shutdown of each server connected to the LAN can be managed by shut down software Carry out th...

Page 49: ...UPS Switch ON input switch Q1 Wait until displays switch on Close the external battery breaker fuses Wait until the batteries are fully charged Check in the menu MAIN MENU MEASUREMENTS BATTERY MEASUR...

Page 50: ...condition persists the UPS output is switched on to the auxiliary mains via automatic bypass Normal operation which is from the inverter returns automatically a few seconds after the overload disappea...

Page 51: ...oad is powered directly from the maintenance bypass while the UPS is separated from the power supply and can be switched off This operating mode can be selected for maintenance to be carried out on th...

Page 52: ...tal Monitoring Device Net Vision card Electrical Option Parallel card Kit for Parallel Configuration C7 Parallel card External Isolation Transformer IMD Insulation Monitoring Device External Isolation...

Page 53: ...RYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 Features MASTERYS GP4 Note 60 80 kVA 100 120 kVA 160 kVA Top entry cables T cabinet Seismic adaptation Kit for IP21 Top air exhausted Required option Incompat...

Page 54: ...IN2 IN2 IN1 IN1 IN3 IN3 C1 NO1 NC1 C3 NO3 C2 NO2 C4 NO4 IN1 IN3 IN1 IN2 OUT1 OUT3 OUT2 OUT4 KEY A 3 free inputs to link external contacts to UPS C 1 connector for external temperature sensor B 4 relay...

Page 55: ...ALARM 10 NC1 or NO1 position can be chosen Relating to A015 Normally open closed RELAY 2 UPS POWER OFF 1 Relating to A059 Normally open RELAY 3 END OF BACK UP TIME 10 Relating to A017 Normally open I...

Page 56: ...n cards The cards can be re programmed for other uses In this specific case the 2 serial links SLOT 1 and SLOT 2 are independent Modbus serial link The RS485 provides MODBUS RTU protocol The descripti...

Page 57: ...ON interface and provides the following features temperature and humidity measurements dry contact inputs alarm thresholds configurable via Web browser notification of environmental alarm via email an...

Page 58: ...g any operations check that the software is compatible with your UPS model 11 8 Internal Backfeed Protection Internal backfeed protection for Mains and Aux Mains The Q1 Mains switch and the Q4 Aux Mai...

Page 59: ...GPXX07 EN 05 11 8 2 160 kVA Q1 Q4 Q1 Mains switch with integrated trip coil Q4 Aux Mains switch with integrated trip coil TRIPPED TRIPPED POSITION for Q1 or Q4 when backfeed alarm occurs To reset turn...

Page 60: ...60 EN MASTERYS GP4 60 160 kVA Ref IOMMASGPXX07 EN 05 11 9 Kit For Common Mains 11 9 1 60 80 kVA COMMON MAINS 11 9 2 100 120 kVA COMMON MAINS 11 9 3 160 kVA COMMON MAINS...

Page 61: ...ked with the ground symbol is connected directly to the distribution panel The transformer can either be connected to the UPS input or output The UPS must not be operated without the neutral connectio...

Page 62: ...t SOCOMEC The UPS does not ensure continuity of the neutral conductor The output neutral must not be used as a PEN connection for the load A PEN conductor is prohibited in the case of unbalanced and t...

Page 63: ...ation contact SOCOMEC 11 15 Anti vermin protection 1 4 2 5 3 6 NOTE The cables coming from the rear of the unit must pass through the appropriate gap This operation must be carried out before wiring o...

Page 64: ...f IOMMASGPXX07 EN 05 11 17 T cabinet Dimensions Width mm 600 Depth 855 Height 1930 11 18 Top air exhausted 11 19 Top entry cables NOTE This option can only be used with flex ible cables Dimensions Wid...

Page 65: ...ISABLED BY UPS Eco mode is disabled due to bypass failure A009 ENERGY SAVER DISABLED BY UPS An event has occurred forcing the UPS to stop the energy saver function A012 MAINTENANCE ALARM UPS needs rou...

Page 66: ...K The auxiliary supply is out of tolerance Verify that the input volt age and frequency are within the UPS ratings A051 PHASE ROTATION FAULT The auxiliary mains is not connected properly Please check...

Page 67: ...of the battery for analy sis Expected battery lifetime is very much dependent on operating conditions number of charging and discharging cycles load rate temperature NOTE batteries must only be replac...

Page 68: ...the groundwater and get into the food chain damaging health and wellbeing Depleted batteries are considered as toxic waste When battery replacement becomes necessary only give rundown batteries to cer...

Page 69: ...ion THDv 1 Pn Resistive load 5 Sn non linear load Electrical specifications Bypass Nominal output voltage 15 20 if GENSET is used V Bypass input voltage 50 60 2 selectable 8 if GENSET is used Hz Bypas...

Page 70: ...160 kVA Mechanical characteristics Colour RAL 7016 Dimensions Width mm 600 Depth mm 855 Height mm 1400 1930 Weight kg 174 186 228 240 338 1 360 V with Pout 90 Pn 2 Initial Condition Pout 80 Pn 3 Batt...

Page 71: ......

Page 72: ...lectrical parameters Energy management A worldwide presence 80countries where our brand is distributed 12production sites France x3 Italy x2 Tunisia India China x2 USA x3 28subsidiaries and commercial...

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