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SNOWDOG Snowdog COMPACT, Repair Manual

Looking for a Repair Manual for your SNOWDOG Snowdog COMPACT? Look no further! You can download the manual for free from manualshive.com. This comprehensive guide will help you troubleshoot and fix any issues with your snowdog quickly and easily. Get your manual today and keep your snowdog running smoothly.

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Kaliningrad Motor Factory

Russia, Kaliningrad, Oktyabrskaya 

Street 8

E-mail: [email protected] 

www.snowdog.club

Kaliningrad Motor Factory All rights 

reserved� All information contained in 

the Manual may not be reproduced 

or used without authorization, 

without the prior permission of the 

manufacturer, the Kaliningrad Motor 

Factory Limited Liability Company

Summary of Contents for Snowdog COMPACT

Page 1: ...9 7 1 Chain drive 9 7 2 Chain maintenance 10 8 Clutch 11 8 1 Comet CVT ZM184 11 8 2 CVT Safari Inspection maintenance adjustment 12 9 Reverse gear 16 9 1 Oil change 16 9 2 Removal disassembly assembl...

Page 2: ...step format and focus on the mechanics who operate SNOWDOG for the first time 1 1 Precautions The Manual uses special symbols WARNING and NOTE WARNING means a danger to life or health which may arise...

Page 3: ...udes mechanisms cylinders pistons and other joined parts that wear at the joints The joined components should be assembled again in the same composition or replaced 4 During SNOWDOG dismantling clean...

Page 4: ...an unbiased look at your ability 1 In working with the engine and suspension parts SNOWDOG needs to be securely fastened 2 For all identical parts they need to marked on SNOWDOG On the mating surface...

Page 5: ...tside 6 Suspension Check removal disassembly adjustment 6 1 Checking the status of the track 1 Lugs 2 Track clips 3 Track window 4 Lintel The appearance of the track is checked by visual inspection Th...

Page 6: ...e tensioner eccentric 2 for axis offset V V NOTE TO AVOID TRACK DISTORTION ECCENTRIC DISTORTION TENSIONER ECCENTRICS SHOULD BE EQUALLY MOUNTED ON THE RIGHT AND LEFT SIDES OF SNOWDOG Check the tension...

Page 7: ...TO THE BODY USE THE ANAEROBIC THREAD LOCKER Tighten all the bolts holding the suspension to side plates with the torque indicated in Table 5 1 on page 5 6 6 Suspension bogies The SNOWDOG suspension is...

Page 8: ...e shafts should be arranged in parallel to each other and parallel to the sprockets on the second shaft Failure to observe this condition sprockets will wear the track in the windows which can lead to...

Page 9: ...he entire operation period of the chain but the seals need regular lubrication The main purpose of lubrication of seals is to prevent heating and loss of tightness Replace the chain if the seals are d...

Page 10: ...to maintain the chain Follow the steps 1 Clean the chain from dirt 2 Remove the chain by disconnecting the lock or loosening sprockets 3 Wash the chain by putting it in kerosene 4 Remove the chain fro...

Page 11: ...to the transmission stops 8 1 Comet CVT ZM184 As long as the CVT belt wears wear products fall into the places of sliding of bushings and the cvt rollers This impairs the performance of the cvt and c...

Page 12: ...et the cvt belt WARNING KEEP CLEAN THE WORKING SURFACE OF THE CVT IF THERE IS ANY GREASE ON THEM IMMEDIATELY CLEAN THEM 8 2 CVT Safari Inspection maintenance adjustment 8 2 1 Design and operation of t...

Page 13: ...correctness of the adjustment can be checked by putting the belt in the groove of the driven pulley the belt should not protrude over the groove by more than 2 mm If the belt protrudes over the groov...

Page 14: ...olt and coupling half with the spring as shown in the photo After wearing a movable cvt disc rotate it clockwise 120 and lock the shaft for example with a wooden wedge Fix the thrust washer onto the s...

Page 15: ...h a hole on the shaft for example with a screwdriver The support is screwed with an anaerobic thread lock so before loosening heat it with a hot air gun Unscrew anti clockwise Secure the crankshaft by...

Page 16: ...unit is checked by draining and measuring the amount of discharge WARNING IT IS RECOMMENDED TO FILL THE REVERSE GEAR WITH THE ENGINE OIL THE REQUIRED AMOUNT OFOIL IN THE GEAR UNIT IS 200 ML 3 Unscrew...

Page 17: ...R UNIT IS 200 ML 10 Parking brake The parking brake consists of a brake caliper with pads a brake disc a drive cable and a brake lever with a lock 10 1 Break gear Inspection and maintenance The brake...

Page 18: ...he initial position and the cable slacks adjust the tension of the cable on the parking brake caliper Loosen the bolt 3 and pull the cable to remove slacking Do not create tension of the cable Tighten...

Page 19: ...e the caliper 1 Caliper 2 Stop 3 Brake pad 4 Spring 5 Caliper cover 6 Bolts of the caliper cover 10 4 Brake discs Check removal installation Check the dis without removing from SNOWDOG The disc should...

Page 20: ...Remove the chain lock and then the chain Remove the bolt securing the driving sprocket Remove the sprocket Remove the bolt holding the driven pulley of the cvt Remove the driven pulley Unscrew the bo...

Page 21: ...eck the battery capacity a discharge tester should be used If you cannot use a discharge tester contact the battery service center Enabling users for a long time in the idling rpm mode can lead to bat...

Page 22: ...U ACCIDENTALLY SWALLOW ELECTROLYTE OBTAIN MEDICAL ATTENTION WITHOUT DELAY WARNING KEEP THE BATTERY OUT OF REACH OF CHILDREN WARNING DO NOT CONFUSE THE POLARITY OF THE BATTERY THIS WILL RESULT IN SHORT...

Page 23: ...ve the leading CVT pulley regulator 4 Disconnect all electrical wires 5 After removing the air filter remove the drive throttle cable 6 Remove the four bolts that hold the engine to the frame 7 Remove...

Page 24: ...to the engine manual 2 Clean or wash SNOWDOG 3 Lubricate the throttle and parking brake cables with the silicone oil 4 Lubricate the chain and drive sprockets chain care aerosol 5 Adjust the free trav...

Page 25: ...Lubrication of the parking brake cable C M M M M Track C M M M M M Track shafts C C Suspension bogies C C C C Cleaning from dirt or snow Before each operation After operation After the first 5 hours...

Page 26: ...rranty snowdog club www snowdog club Kaliningrad Motor Factory All rights reserved All information contained in the Manual may not be reproduced or used without authorization without the prior permiss...

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