Snorkel SR1054 Operator And Maintenance Manual Download Page 8

Page: 8 / 196

Model: Snorkel SR9244 SR1054
Part Number: 159-0037-000

Snorkel International, LLC

2009 Roseport Road

Elwood, KS 66024

www.snorkellifts.com

CLEANING AND REPLACING THE ENGIN E AIR FILTER CARTRID GE ................................................. 136

5.20

REPLACING THE CABIN AIR FILTER ................................................................................................ 138

5.21

AdBlue® (DEF) REFUELLING ........................................................................................................... 139

5.22

COOLING SYSTEM FILLING ............................................................................................................. 140

5.23

AdBlue® (DEF) FEED PUMP FILTERING CARTRIDGE REPLACEMENT .............................................. 140

5.24

GREASING – LUBRICATION ............................................................................................................ 141

5.25

LUBRICANT/LIQUID CHARACTERISTICS ......................................................................................... 144

5.26

5.26.1

ENGINE OIL ................................................................................................

............................ 144

5.26.2

HYDRAULIC SYSTEM OIL ................................................................................................

........ 144

5.26.3

AXLE OIL ................................................................................................................................

. 144

5.26.4

TB172 GEAR BOX OIL ................................................................................................

............. 144

5.26.5

TB200 GEAR BOX OIL (OPTIONAL) ................................................................

........................ 145

5.26.6

GREASE ................................................................................................................................

.. 145

5.26.7

COOLANT LIQUID ................................................................................................

................... 145

AXLES ............................................................................................................................................. 146

5.27

5.27.1

CHANGING THE AXLE OIL ................................................................................................

....... 147

5.27.2

CHANGING THE PLANETARY REDUCTION GEAR OIL................................

.............................. 148

5.27.3

CHANGING THE GEARBOX OIL ................................................................

............................... 148

TORQUE OF THE SCREWS AND GREASING THE CARDAN SHAFT CROSS ....................................... 149

5.28

RECHARGING THE AIR CONDITIONING .......................................................................................... 150

5.29

CHECKING THE TIRE PRESSURE AND TORQUE OF THE NUTS ........................................................ 150

5.30

INSPECTING, CHARGING AND REPLACING THE BATTERY .............................................................. 152

5.31

FUSE HOLDER CARD ....................................................................................................................... 155

5.32

LIST OF TRANSMISSION ERRORS ................................................................................................... 159

5.33

ENGINE ERRORS ............................................................................................................................. 161

5.34

ELECTRICAL SYSTEM DIAGRAM ............................................................................................................. 175

REQUEST FOR THE ELECTRICAL WIRING DIAGRAM ....................................................................... 176

6.1

HYDRAULIC SYSTEM DIAGRAM ............................................................................................................. 177

REQUEST FOR HYDRAULIC SYSTEM DIAGRAM .............................................................................. 178

7.1

SCHEDULED MAINTENANCE COUPONS ................................................................................................. 179

IMPLEMENTED SCHEDULED MAINTENANCE COUPONS ............................................................... 180

8.1

MACHINE RECEIPT CARD ....................................................................................................................... 190

Summary of Contents for SR1054

Page 1: ...February 2019 Part Number 159 0037 000 MANUAL OPERATOR S and MAINTENANCE Replaces January 2019...

Page 2: ...2 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com...

Page 3: ...FE KEEPING OF THE MANUAL 11 1 1 8 TERMINOLOGY USED 11 THE MANUFACTURER 12 1 2 THE DEALER 12 1 3 CE CERTIFICATION 13 1 4 OPERATOR TRAINING 13 1 5 1 5 1 DRIVING ABILITY 13 MACHINE IDENTIFICATION 13 1 6...

Page 4: ...ER CABIN 30 2 10 2 ADJUSTING THE DRIVER S SEAT 31 2 10 3 TILTING THE SEAT 32 2 10 4 SAFETY BELTS 32 2 10 5 ADJUSTING THE STEERING WHEEL 33 OPENING THE BACK WINDOW 33 2 11 HEATING AND AIR CONDITIONING...

Page 5: ...T OF THE STEERING WHEEL 50 DESCRIPTION OF THE RIGHT FRONT DASHBOARD 52 3 2 3 2 1 ON BOARD COMPUTER 52 3 2 1 1 MAIN PAGE 54 3 2 1 2 MACHINE S FORWARD MOVEMENT AND STREET MODE 55 3 2 1 3 BOOM LIFTED MOD...

Page 6: ...ING THE DRIVING MODE 96 4 4 4 4 1 DRIVE mode 96 4 4 2 ECO mode 96 4 4 3 HANDLING mode 96 4 4 4 CREEPER mode Optional 97 LEVELLING THE MACHINE 98 4 5 4 5 1 MACHINE LEVELLING ON WHEELS 99 LOCKING REAR A...

Page 7: ...123 5 12 5 12 1 CHECK THE ENGINE LUBRICANT OIL LEVEL 123 5 12 2 CHECK THE COOLING LIQUID LEVEL 123 5 12 3 DRAIN THE WATER FROM THE FUEL PRE FILTER 124 5 12 4 DRAINING WATER FROM THE FUEL TANK EMPTYIN...

Page 8: ...TIONAL 145 5 26 6 GREASE 145 5 26 7 COOLANT LIQUID 145 AXLES 146 5 27 5 27 1 CHANGING THE AXLE OIL 147 5 27 2 CHANGING THE PLANETARY REDUCTION GEAR OIL 148 5 27 3 CHANGING THE GEARBOX OIL 148 TORQUE O...

Page 9: ...9 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 1 1 GENERAL INFORMATION...

Page 10: ...ll violations are punishable by law VALIDITY 1 1 4 This manual refers to agricultural and industrial type of operating machines and reflects the state of the art at the time they were placed on the ma...

Page 11: ...urer directly This manual must be kept until the machine is demolished If the machine is sold to another user the manual must be handed over to the new owner If the machine is hired out a copy of the...

Page 12: ...nal LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com THE MANUFACTURER 1 2 The machine described in this manual is produced exclusively for Snorkel International LLC 2009 Roseport Road Elwoo...

Page 13: ...oads in the country where the machine is to operate a license for operating a crane or a forklift truck or a participation certificate for courses in operating telescopic handlers The operator must be...

Page 14: ...abin indicated in the figure The frame number is marked on both the CE plate and on the frame itself at the point indicated in the figure The main data of the Diesel engine and its serial number are m...

Page 15: ...s situations measured 75 5 dB A equivalent total level measured in the cabin resulting from tests carried out on asphalt 78 2 dB A equivalent total level measured in the cabin resulting from transitio...

Page 16: ...kellifts com TECHNICAL SPECIFICATIONS 1 9 MACHINE MASS 1 9 1 Masses with no load of the SR9244 model MACHINE WITHOUT ATTACHMENTS Total mass kg 11100 1st axle mass kg 4280 2nd axle mass kg 6820 Masses...

Page 17: ...4 www snorkellifts com MACHINE SIZE 1 9 2 Dimensions with no accessory MODEL A mm B mm C mm D mm E mm SR9244 2500 1240 2950 2180 6370 SR1054 2560 1240 2950 2330 6520 With 405 70 20 wheels With 445 65...

Page 18: ...3 variable displacement hydrostatic engine connected directly to the speed reducer Steering differential axles that allow the transmission of wheel motion The axles are both oscillating only the front...

Page 19: ...1 9 9 Air heat exchanger divided into three sections One to cool the coolant liquid of the diesel engine One to cool the oil of the hydraulic circuit One to cool the turbocharger air TIRES 1 9 10 The...

Page 20: ...proved in accordance with the following standards ISO 3449 2005 FOPS ISO 3471 2008 ROPS ISO 6055 2004 3 4 2 ISO 6055 2004 3 4 3 ANSI ITSDF B56 6 2016 8 16 3 b ANSI ITSDF B56 6 2016 8 16 3 c According...

Page 21: ...S o EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction o EN ISO 4413 Hydraulic fluid power General rules and safety requirements for systems and their co...

Page 22: ...22 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com...

Page 23: ...23 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 2 2 SAFETY...

Page 24: ...sed by a single operator who is fully trained and in possession of the required qualifications Conformity and strict compliance with the conditions of use maintenance and repairs specified by the manu...

Page 25: ...ntensity greater than 12 5 m s 45 km h which corresponds to grade 6 on the BEAUFORT scale Grade 6 on the BEAUFORT scale indicates a wind that causes continuous motion of large branches which howls alo...

Page 26: ...transporting a load with a mobile centre of gravity such as a liquid avoid sudden acceleration and braking Be very careful when the route has a slight gradient Immediately after use place the accesso...

Page 27: ...instruments When using the machine monitor the control instruments at regular intervals so as to promptly detect any anomalies Handle the loads with care at low speed and without jerks or jolts especi...

Page 28: ...value the lower wheel remains lifted off the ground MANEUVERING ON A TRANSVERSAL SLOPE 2 7 Before operating on ground with a transversal gradient use the outriggers or levelling device if present to...

Page 29: ...erify that the supporting base can withstand the weight in a stable and safe manner The maximum gradients that must not be exceeded are shown below IN CASE OF TIPPING OVER 2 9 If the machine should be...

Page 30: ...e outside towards you to open the door Climb into and out of the driver cabin with your back to the outside while being careful to have three supporting points o The handle on the cabin upright 1 o Th...

Page 31: ...seat with air suspension adjusts the strength of the suspension according to the weight of the operator The lever at the base of the seat B adjusts the height of the seat Pull the lever C on the front...

Page 32: ...e increased Adjust the driver s seat before fastening the safety belt Hold the tongue and slowly pull the belt over the pelvis Insert the tongue 1 into the buckle 2 of the seat until you hear it click...

Page 33: ...and then push the window outwards In an emergency the back window is used as an emergency exit Open the window completely only if necessary by pulling the retainer 2 downwards through the preset slot...

Page 34: ...9 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com There are 6 air circulation vents 3 at the front of the dashboard 4 2 on the rear part behind the driver s...

Page 35: ...emoved decals from Snorkel by indicating the code for each decal which is found on each one and if this is not present that found below with the relevant description DECAL DESCRIPTION Sticker on a yel...

Page 36: ...pressure bar Sticker on a yellow background with black writing Meaning the maximum pressure exerted by the stabiliser foot on the ground Label on a yellow background with black writing Meaning boom i...

Page 37: ...represents the angle of inclination with respect to the horizontal plane reached by the lifted boom A number of letters appear at the line of maximum inclination reached by the boom 70 which correspon...

Page 38: ...s and or accessories Conditions of validity The stability tests reported in this appendix ensure that the type of truck specified has a satisfactory stability when used in a suitable and reasonable ma...

Page 39: ...lights up When the red LED comes on all movements of the boom are blocked and the frequency of the acoustic signal increases Boom movements that have been inhibited by the anti tip system during an al...

Page 40: ...tor the manoeuvres Block the wheels of the transport vehicle with wedges Release the machine from all anchor points to the platform of the transport vehicle Slowly move the machine making sure the whe...

Page 41: ...ator safety by reducing the risk of accidents The back window is an emergency exit in all cabin models ONLY IF NECESSARY simply remove the red retention on the compass opening handle of the window by...

Page 42: ...N neutral position shown on the display if the control mode from the joystick has been selected The machine can distinguish whether the operator is sitting in the driver s seat or not through a sensor...

Page 43: ...an overall capacity of 120 litres including 25 litres reserve Do not refill the tank all the way allowing for fuel expansion in high ambient temperatures When the fuel drops to the reserve level the c...

Page 44: ...over the machine with a sheet Before using the machine after an extended period of storage hook back up any disconnected circuits and check the lubrication of the mechanical components MACHINE DEMOLIT...

Page 45: ...can cause unexpected machine movements causing injury to people and damage to objects The machine must only be moved with the operator sat in the driver seat Never start the engine with electrics in...

Page 46: ...er brushes and make sure it is working properly Make sure the wheels are aligned and that only front wheel drive is set Make sure the rear view mirrors are in good working order Make sure there is eno...

Page 47: ...s the parking brake may not guarantee sufficient brake torque Retract and lower the telescopic boom to place any accessory in use on the ground Switch off the engine and extract the ignition key Close...

Page 48: ...48 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com...

Page 49: ...49 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 3 CONTROLS AND GENERAL REGULATIONS 3...

Page 50: ...etely lifted a message appears on the display For the function of the button located at the top of the lever see the Levelling the Machine paragraph In the guide below the left lever of the steering w...

Page 51: ...hen the ignition is on Hazard lights Pull the lever until it stops The control works even when the ignition is off Direction indicators Activate the indicators as follows a push the lever up to indica...

Page 52: ...the information of the on board computer From the menu button 4 several pages can be selected of which the first page provides general information and describes the active functions and others that ar...

Page 53: ...ED L5 Rear axle alignment LED L6 Engine error LED L7 Engine warning LED L8 Left arrow LED L9 Agri mode LED if present L10 Oil filter clogged LED L11 Brake fault LED L12 Lowered outriggers LED L13 Clog...

Page 54: ...than allowed 8 AdBlue DEF tank level percentage indicator 9 Drive mode activated indicator DRIVE mode HANDLING mode ECO mode and CREEP mode 10 Steering mode indicator crab front only all wheel drive...

Page 55: ...n disappears after approximately 15 seconds to return to the main screen boom functions will remain active and gear direction will remain the one previously selected Press the OK button to switch to s...

Page 56: ...ally switching to forward movement controlled by the stalk At each ignition the vehicle will start up with the previously stored forward movement see FNR mode paragraph The following image will be dis...

Page 57: ...ggers and lateral levelling movement are inhibited in boom lifted mode Also if operating on wheels the machine is not well livelled side tilting 1 0 when the boom reaches a lifting angle of approximat...

Page 58: ...following screen Move the right roller of the joystick forwards and backwards to control the extraction and retraction of the tool piston connected to the rear hydraulic line An arrow facing right or...

Page 59: ...be activated by using the selector on the front dashboard The boom must also be low and fully retracted If all conditions are met the BUCKET mode is activated and displayed on the main dashboard page...

Page 60: ...information Scrolling menu with lateral indicator The following screens are identified 1 Language 2 Display 3 Software version 4 Engine 5 Engine errors 6 Vehicle errors 7 Inputs 8 FNR mode 9 Constant...

Page 61: ...MENU button to go to the menu page 3 2 1 8 CONFIGURATION PAGE The configuration page allows you to adjust the brightness of the display and the back lighting of the dials the hands and the buttons Th...

Page 62: ...Elwood KS 66024 www snorkellifts com 3 2 1 9 SOFTWARE VERSION PAGE The operator can identify the code and revision of the software installed from the sw version page if the assistance service requires...

Page 63: ...ngine oil pressure indicator 4 Fuel pressure Fuel pressure indicator 5 Hourly consumption Fuel hourly consumption indicator 6 Water temperature Cooling liquid temperature indicator 7 Air pressure Pres...

Page 64: ...reatment system List of data present 1 AdBlue DEF pressure mbar 2 AdBlue DEF tank level 3 AdBlue DEF tank temperature C 4 Exhaust gas temperature C 5 Quantity in grams hour g h of AdBlue DEF injected...

Page 65: ...s follows in this case regeneration of the SCR system is not required No LED on in this case regeneration of the SCR system is required This screen appears automatically on the display even without co...

Page 66: ...abling regeneration the engine automatically increases the rpm It is forbidden to use the machine during regeneration Regeneration lasts 30 minutes on average and when it is completed engine speed ret...

Page 67: ...s activated and the machine cannot be used It is mandatory to carry out regeneration outdoors and away from flammable material Risk of fire and serious injury Do not touch the surfaces of the filter a...

Page 68: ...0 C and below 100 C Parking Brake engaged Neutral gear Battery voltage 13 5V With all these conditions the engine switches off automatically to restart it the operator must sit in the driver s seat an...

Page 69: ...mber 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Pressing the OK button activates or deactivates the IAS function To save simply exit by using the me...

Page 70: ...detected by the electronic self diagnostic system of the engine This page indicates the errors active depending on the codes 1 Number of active errors present 2 SPN Suspected error number 3 FMI Error...

Page 71: ...e shows the complete list of possible errors on the vehicle List of icons data 1 Number of times the error occurred 2 Red LED if there is an active error green LED is there is no active error 3 Descri...

Page 72: ...splayed on the inputs pages Analogue inputs page List of icons data 1 Joystick roller 1 analogue input 2 Joystick roller 2 analogue input 3 Inching pedal analogue input 4 Accelerator pedal analogue in...

Page 73: ...with selector on steering column input 5 Forward drive with selector on joystick input 6 Reverse drive with selector on joystick input 7 Creeper selector normally closed input only if Creeper mode pre...

Page 74: ...mode can be selected on the FNR mode page if with the stalk or the joystick see Joystick paragraph Press the UP or DOWN button to switch from one mode to the other Press the OK button to select the pr...

Page 75: ...2 on the display or the roller 2 joystick see joystick paragraph it is activated with the button 14 on the right side dashboard Press the UP or DOWN buttons on board computer or roller 2 joystick to a...

Page 76: ...bout the conditions in which safety is compromised If the operator leaves the driver s seat without first engaging the parking brake the following warning appears regardless of the displayed page and...

Page 77: ...lue lower than the one required is measured inside the storage system of the brake circuit the following warning is displayed and an acoustic signal is emitted if the signal remains contact Snorkel se...

Page 78: ...velling the machine the following warning is displayed and an acoustic signal is emitted The levelling angle of the frame with respect to the ground is shown inside the screen If the operator engages...

Page 79: ...g fan optional function automatically starts see Reversing fan paragraph the following warning is displayed If the gear is not engaged while gear changing the following warning is displayed optional I...

Page 80: ...ock if you move the machine with the rear axle locked the following warning is displayed and an acoustic signal is emitted Stop and release the rear axle If the boom alarm threshold too high is exceed...

Page 81: ...ort Road Elwood KS 66024 www snorkellifts com If the AdBlue DEF level is too low less than 15 the following warning screen will appear It will therefore be required to fill the AdBlue tank DEF see par...

Page 82: ...no supply instrument display panel and engine off Position 1 enabling the instrument display panel and the switches on the second side dashboard and the upper side dashboard Position 2 Diesel engine s...

Page 83: ...t be maintained when travelling in cross mode as this movement usually reduces the level of safety How to align the wheels Proceed as follows to align the wheels Move the selector 3 to the right and t...

Page 84: ...e selection button 5 Side levelling oscillating button 6 Boom work lights activation selector Optional 7 Heated mirror activation selector Optional 8 Mechanical gear change button Optional 9 Front con...

Page 85: ...e deactivate all four direction indicators Also the switch warning light blinks when the device is running 2 Work lights button with integrated light to activate deactivate the work lights on the cabi...

Page 86: ...o fall Sudden braking can cause physical trauma caused by the safety belt that should be fastened Combined inching function The machine is equipped with an inching function which allows precision hand...

Page 87: ...a particular function operation The joystick can move in four directions forward backward left and right Move the joystick forward to lower the boom Move the joystick backward to lift the boom Move t...

Page 88: ...mode optional settable with button 14 on the second right hand side dashboard Button Pressure AGRI mode function Roller 1 Forward No function Reverse No function Roller 2 Forward Enabling the AGRI au...

Page 89: ...wards Move the joystick to the right to swing downwards The operational side A is characterised by the presence of the forward neutral reverse FNR drive direction control button This operational side...

Page 90: ...RI mode function 5 Brief No function Long No function 1 Brief No function Long No function 2 Brief No function Long No function Roller 3 Forward No function Reverse No function Backward t 5sec No func...

Page 91: ...function cannot be activated with the boom lifted up by more than approx 2 metres In any case we recommend you activated the function when the boom is lifted up to prevent hazardous situations and or...

Page 92: ...direction of the cooling fan blades and ensuing reversal of the cooling flow The Reversing fan can be started automatically approximately every 30 minutes of work or manually by means of button 12 on...

Page 93: ...93 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 4 OPERATING WITH THE MACHINE 4...

Page 94: ...st for more than 5 7 seconds FORWARD DRIVE OR REVERSE DRIVE 4 2 The direction of travel of the machine can be selected either by the stalk lever or joystick by enabling selection through the dedicated...

Page 95: ...de is indicated when during work lateral displacement is required within a limited operating space In this mode the boom functions are disabled by default the operator can enable them on the Boom enab...

Page 96: ...dal is typically automotive It is the mode indicated to fully make use of the vehicle performances both as thrust of the transmission and as speed of the telescopic boom ECO mode 4 4 2 By using ECO mo...

Page 97: ...speed from the specific potentiometer 17 on the second right side dashboard and enable the forward drive from the accelerator pedal It is the most suitable mode for the use of equipment that requires...

Page 98: ...shboard 3 press the accelerator pedal to modulate levelling movement speed An hydraulic cylinder connected to the chassis lowers or lifts the chassis according to the command given The box of the main...

Page 99: ...hen operating with outriggers raised it is important to check the side levelling before operating the machine If this is higher than 1 0 the machine will automatically prevent boom lifting up to the m...

Page 100: ...ating that the axle is locked RED indicating that the axle is unlocked YELLOW indicating that an error has occurred the function s control circuit the yellow icon flashes When the machine outriggers a...

Page 101: ...norkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com With the axle locked see the relative load diagram different than the one with axle unlocked Attention It is extremely...

Page 102: ...ted by two buttons on the side panel giving simultaneous consent with the button on top of the left lever and only with the boom down With the outriggers down see the relative load diagram different t...

Page 103: ...024 www snorkellifts com Slowly lift the boom and attach the accessory Tilt the accessory carrier backwards so that the load bearing structure of the accessory rests against the accessory carrier Open...

Page 104: ...ng the forks Insert the forks fully until they are supporting the load Slightly lift the boom and tilt the forks backwards transport position Tilt the forks enough to stabilise the load preventing it...

Page 105: ...ement especially on uneven ground performed with the load placed at the top can generate machine oscillations and cause it to overturn LIMITS OF MACHINE USE 4 10 Never lift or transport a load that ex...

Page 106: ...ble steering mode Fully retract the boom Lift the boom slightly and bring the accessory carrier back to lift the load 300 mm from the ground Transport the load at a walking pace It is forbidden to tra...

Page 107: ...art Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com POST TREATMENT OF THE EXHAUST GAS 4 11 The AdBlue tank DEF 2 and the AdBlue supply pump DEF 5...

Page 108: ...p the engine the coolant liquid must reach a temperature of at least 70 C Run the engine at minimum Engage the parking brake Enable the regeneration function from the button on the second right side d...

Page 109: ...o tow masses with the boom extended or retracted It is forbidden to move masses with the boom extended It is forbidden to use the bucket on the ground when the boom is extended Retract the boom before...

Page 110: ...tion of all four wheels are constantly engaged Furthermore when the Diesel engine is off the brakes are engaged It is not possible to tow the machine with the engine off without damaging the transmiss...

Page 111: ...key Mark the head of the screws to count the number of times each screw needs to be turned during the procedure Lie down under the axle and identify the six release screws three for each side at the b...

Page 112: ...ked by means wedges to prevent the machine from carrying out uncontrolled movements Danger of crushing To tow the machine for short distances in other words only to move it from a dangerous area or in...

Page 113: ...the vehicle blocked by means wedges to prevent the machine from carrying out uncontrolled movements Danger of crushing To tow the machine for long distances proceed as follows Release the negative br...

Page 114: ...114 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com...

Page 115: ...115 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 5 MAINTENANCE 5...

Page 116: ...tem If electric arc welding must be performed disconnect the transmission control units inside the general electrical box If electric arc welding must be performed disconnect the diesel engine control...

Page 117: ...The engine oil the reducers and the hydraulic system heat up when using the machine Before touching the machine and the parts of its hydraulic circuit wait for the ambient temperature to be reached P...

Page 118: ...ss than 15 16 C otherwise there is the risk of explosion Check the battery charge only with a voltmeter or a densimeter START UP USING AN EXTERNAL BATTERY 5 6 When starting up the battery by means of...

Page 119: ...Apply a warning note with Maintenance in course written on it to the cabin door and its hydraulic controls MAINTENANCE WITH THE ENGINE ON 5 9 Keep hands feet and clothing away from moving parts and ne...

Page 120: ...cessary X X Visually inspect the engine seal X Drain the water from the fuel pre filter X Check the condition and tension of the belt X X Change the engine oil 1 X X Verify and if necessary replace th...

Page 121: ...ce brake X X Greasing X X GEARBOX Change the gearbox oil X X Clean the oil unloading magnetic plug X X Clean the oil vent X X Greasing X X HYDRAULIC SYSTEM Check the hydraulic oil level X Check the oi...

Page 122: ...ricate the boom chains 3 X Boom surfaces in contact with the runners X Lubricate the cross and transmission shafts X AIR CONDITIONING Recharging the air conditioning X Replace the cabin air filter X R...

Page 123: ...l level after 5 minutes The inspection can be performed immediately if the engine is cold Pull out the dipstick and wipe it with a clean cloth which leaves no fibres Insert the dipstick completely Pul...

Page 124: ...Freezing point 35 C DRAIN THE WATER FROM THE FUEL PRE FILTER 5 12 3 Continue with engine off Place a container under the pre filter to collect the liquids Disconnect the power cord connections Unscrew...

Page 125: ...ceed as follows to drain empty the fuel tank Continue with engine off Place a container under the fuel tank to collect the liquids Unscrew the filler plug of the fuel tank 1 Unscrew the drain plug 2 f...

Page 126: ...contact the assistance service CHANGE THE ENGINE OIL 5 12 7 This operation must be carried out by qualified personnel Only proceed with the engine stopped and at a low temperature in order to avoid t...

Page 127: ...oid the risk of burns Only use filters with a filtration rating equivalent to that of the previous ones Place a container under the filter support to collect the spent oil Unscrew and remove the filte...

Page 128: ...rs with a filtration rating equivalent to that of the previous ones Place a suitable collecting basin Disconnect the power cord connections Loosen the drain plug and drain the liquid Remove the filter...

Page 129: ...piston is now pushed out by the spring Pump until no more air comes out from the vent screw Tighten the vent screw securely torque 6 5 1 3 Nm Block the bayonet closure of the fuel delivery pump by pre...

Page 130: ...t be regularly used to clean the radiator Attention The engine must be switched off during operation Hazardous for the operator Moving parts If necessary remove the front grids of the engine compartme...

Page 131: ...age the machine and its components Only use hydraulic oil recommended by the manufacturer CHANGING THE HYDRAULIC OIL 5 15 This operation must be carried out by qualified personnel To change the hydrau...

Page 132: ...132 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com 1 1...

Page 133: ...k for leaks from the hydraulic circuit Contact the assistance service if the machine has a leak in the hydraulic system REPLACING THE RETURN HYDRAULIC OIL FILTER 5 17 CARTRIDGE Replace the return hydr...

Page 134: ...and replaced after 1500 hours For the cleaning and the replacement stage it is necessary to remove the entire cover photo by unscrewing it and pulling it out from the filter body In the event of repla...

Page 135: ...LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com Disassemble the various components sponge cartridge and support Wash the cartridge components with petrol or trichloroethylene and a sponge...

Page 136: ...ve the filter from the hydrostatic pump by removing the lower closing sheet of the engine compartment Unscrew the filter screw on the back of the pump 1 Remove the filter cartridge and insert the new...

Page 137: ...Roseport Road Elwood KS 66024 www snorkellifts com Remove the secondary cartridge by pulling it from the preset handle and clean it with a jet of compressed air Replace it if necessary Set the cartrid...

Page 138: ...AIR FILTER 5 21 Refer to the following to replace the cabin air filter Remove the cross head screws to remove the closing cover near the windscreen wiper liquid tank in the cabin Lift the cover Remove...

Page 139: ...il the tank is completely full Only refuel with AdBlue DEF Other liquids even in small quantities for example Diesel cause damage to the system If Diesel fuel is introduced for example and this has re...

Page 140: ...rd The system is under pressure Open the plug only once cooling has occurred Follow the specific safety directives and local regulations to handle the coolants AdBlue DEF FEED PUMP FILTERING CARTRIDGE...

Page 141: ...e instructions below at points 2 chains Bring the boom in the horizontal position and extend it Slightly loosen the chain from the nuts in line with the chain coupling Clean the chains using only para...

Page 142: ...nuts Check tensioning of the chains by pressing them in the middle In this area measure the distance between the upper surface of the chain and the edge of the body If the distance is between 120 mm...

Page 143: ...KS 66024 www snorkellifts com Lubricate the extended sections with the boom lowered completely and after having extended it completely apply lubricant on the sides of the extended sections using a br...

Page 144: ...D6158 Denison HF 0 HF 1 HF 2 Eaton Vickers I 286 S M 2950 S Cincinnati Machine P 68 P 69 P 70 Afnor NFE 48 690 dry Afnor NFE 48 691 wet U S Steel 126 127 136 JCMAS HK Bosch variable vane pumps Rexroth...

Page 145: ...wing technical specifications SAE 80W90 API GL 4 GL5 MIL L 2105 2015 B Amount of oil in the gearbox 1 5 Litres GREASE 5 26 6 Lubricate with the following type of grease Grease MU EP 2 L X BCHC 2 in ac...

Page 146: ...lace or check the oil level 1 Axle oil level and filler plug 2 Axle oil drain plug 3 Oil vent 4 Planetary reduction gear oil filler level and drain plug 5 Gearbox oil level and filler plug 6 Gearbox o...

Page 147: ...below Clean the vent 3 and the surrounding area Drain the oil from the main body by first unscrewing the level plug 1 and then the drain plug 2 Drain the oil completely Clean the plug 2 and assemble...

Page 148: ...e oil Turn the reducer until the hole 4 is in the position shown Fill with the recommended oil Tighten the cap to a torque of 60 Nm CHANGING THE GEARBOX OIL 5 27 3 This operation must be carried out b...

Page 149: ...at the two ends of the central transmission shaft Verify the torque of the connection bolts between the cardan shaft and the axles Access the cardan and cross by removing the closing sheet of the fram...

Page 150: ...e of the nuts 1 of the 4 wheels and the tire pressure Inflation can pose some risk and it is best to use a gun fitted with an extension pipe so as to be positioned at a safe distance and protected fro...

Page 151: ...ires refer to the tires paragraph in the general information chap 1 section To adjust the inflation pressure refer to the following table and the tire installed on the machine TIRE MODEL AND DIMENSION...

Page 152: ...ts next control cycle after the machine is switched off Attention If charging or replacing or any other operation that requires the removal of the battery from its compartment bear in mind that the su...

Page 153: ...TRICTLY avoid accidental contact between opposite poles when connecting the cables in order to prevent sparks priming of flames or explosions The cables must be suitable for the purpose and not worn s...

Page 154: ...and then the negative pole tightening the terminals until they are blocked do not over tighten Reposition the plastic protective parts on the poles Dispose of the old battery in accordance with regul...

Page 155: ...155 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com FUSE HOLDER CARD 5 32 Fuse card Relay card...

Page 156: ...d KS 66024 www snorkellifts com The cards are located in the bottom left part of the driver s cab To access undo the three screws that secure the protective panel The compartment houses both the fuse...

Page 157: ...N FAN SUPPLY F17 20A HIGH BEAM LIGHTS POWER SUPPLY F18 20A AIR CONDITIONING COMPRESSOR POWER SUPPLY F19 15A BUZZER AND REAR LIGHTS POWER SUPPLY F20 20A BUCKET S V POWER SUPPLY F21 DIODE EMERGENCY LIGH...

Page 158: ...G LIGHTS RELAY K9 N O HIGH BEAM LIGHTS RELAY K301 N C SARL LOW AND RETRACTED BOOM RELAY K302 N O DINOIL PRESSURISING RELAY K303 N C BOOM DOWN RELAY K307 N O REVERSE DRIVE RELAY K308 N O OPTION ON BOOM...

Page 159: ...lt_Roller_2 Roller 1 CC CA E016 Flt_Drive_Mode_Selector Driving mode buttons locked held for t 90sec E017 Flt_Steering_Selector All wheel drive crab steering selectors active simultaneously E018 Flt_D...

Page 160: ...atic engine direction sensor error E044 Mot_Prop_Vlv_Err Hydrostatic engine valve error E045 Mot_RPM_Snsr_Err Hydrostatic engine rev sensor error E046 Pump_Angl_Snsr_Err Pump angle sensor error E047 P...

Page 161: ...d 523930 0 Fuel Balance Control integrator injector 2 in firing order maximum value exceeded 523931 0 Fuel Balance Control integrator injector 3 in firing order maximum value exceeded 523932 0 Fuel Ba...

Page 162: ...l temperature system reaction initiated 523619 2 Physical range check high for exhaust gas temperature upstream SCR CAT 523916 2 Sensor HCI dosing valve DV1 downstream pressure plausibility error 5239...

Page 163: ...l invalid 411 3 Sensor error differential pressure Venturiunit EGR signal range check high 411 4 Sensor error differential pressure Venturiunit EGR signal range check low 524025 14 Particulate filter...

Page 164: ...heater temperature plausibility error 523721 2 Urea supply module heater temperature plausibility error 523721 2 Urea supply module heater temperature plausibility error 523981 11 Urea tank without he...

Page 165: ...relay urea supply module open load 523719 3 SCR heater urea supply module short circuit to battery 523719 4 SCR heater urea supply module short circuit to ground 4366 5 SCR Tank heating valve open lo...

Page 166: ...ance Control integrator injector 7 in firing order minimum value exceeded 523990 1 Fuel Balance Control integrator injector 8 in firing order minimum value exceeded 523919 2 Sensor air pump pressure p...

Page 167: ...ssure sensor signal range check low 102 2 Charged air pressure system reaction initiated 102 2 Charged air pressure system reaction initiated 102 3 Sensor error charged air pressure signal range check...

Page 168: ...mperature signal range check low 3251 0 Physical range check high for differential pressure DPF shut off regeneration 3251 1 Physical range check low for differential pressure DPF shut off regeneratio...

Page 169: ...hort circuit 4366 5 SCR Tank heating valve open load 4366 5 SCR Tank heating valve open load 4366 12 SCR heater relay urea tank powerstage output over temperature 4374 13 Pressure stabilisation error...

Page 170: ...relay powerstage over temperature only CV56B 523719 3 SCR heater urea supply module short circuit to battery 523719 4 SCR heater urea supply module short circuit to ground 523719 5 SCR heater relay ur...

Page 171: ...ical range check low for air pump pressure shut off regeneration 523919 2 Sensor air pump pressure plausibility error 523919 2 Sensor air pump pressure plausibility error 523919 3 Sensor error air pum...

Page 172: ...stream cat 523946 0 Zerofuel calibration injector 1 in firing order maximum value exceeded 523946 1 Zerofuel calibration injector 1 in firing order minimum value exceeded 523947 0 Zerofuel calibration...

Page 173: ...njector 8 in firing order maximum value exceeded 524012 1 Zerofuel calibration injector 8 in firing order minimum value exceeded 524014 1 Air pressure glow plug flush line below limit 524021 11 Burner...

Page 174: ...174 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com...

Page 175: ...175 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 6 ELECTRICAL SYSTEM DIAGRAM 6...

Page 176: ...0 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com REQUEST FOR THE ELECTRICAL WIRING DIAGRAM 6 1 Request the wiring diagram by contacting the assistance service and or...

Page 177: ...177 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 7 HYDRAULIC SYSTEM DIAGRAM 7...

Page 178: ...00 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com REQUEST FOR HYDRAULIC SYSTEM DIAGRAM 7 1 Request the hydraulic diagram by contacting the assistance service and or...

Page 179: ...179 Model Snorkel SR9244 SR1054 Part Number 159 0037 000 Snorkel International LLC 2009 Roseport Road Elwood KS 66024 www snorkellifts com CHAPTER 8 SCHEDULED MAINTENANCE COUPONS 8...

Page 180: ...er in the executor section the name and surname of the assigned executor name of the executing company address of the executing company stamp of the executing company and signature of the executor of...

Page 181: ...__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR F...

Page 182: ...y__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR...

Page 183: ...y__________________________________ Address____________________________________ Stamp______________________________________ Signature___________________________________ TYPE OF INTERVENTION EXECUTOR F...

Page 184: ...y__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR...

Page 185: ...ny__________________________________ Address____________________________________ Stamp______________________________________ Signature___________________________________ TYPE OF INTERVENTION EXECUTOR...

Page 186: ...y__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR...

Page 187: ...y__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR...

Page 188: ...__________________________________ Address____________________________________ Stamp______________________________________ Signature____________________________________ TYPE OF INTERVENTION EXECUTOR F...

Page 189: ...___________________________________ Address____________________________________ Stamp______________________________________ Signature___________________________________ TYPE OF INTERVENTION EXECUTOR F...

Page 190: ...uid levels Any leaks from Engine oil Flexible hydraulic pipes Cylinders valves fittings Fuel Cooling liquid Bridges reducers Loosening cables Belt tension Functioning controls Functioning lights Funct...

Page 191: ...been properly completed and returned to the Snorkel Warranty department within fifteen 15 days after delivery of the Snorkel product to the Customer or Dealer s demonstration rental fleet Snorkel must...

Page 192: ...SSC are covered under warranty for a period of 12 twelve months from the date of invoice provided that those parts have been subject to appropriate storage to prevent damage and deterioration conditio...

Page 193: ...ydraulic fluid filters and lubrication paint and decals engine tune up brake adjust ments etc Snorkel will not cover leaks from fittings hoses and any other connection points after the unit has been i...

Page 194: ...ving the rejection or adjustment notice The appeal should be grounded on express reasons and supported by relevant evidence Appeals received outside of this time limit will not be considered SNORKEL W...

Page 195: ......

Page 196: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

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Snorkel SR1054, Operator And Maintenance Manual

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