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17.2 TERMINAL ASSEMBLY FOR 12K ALI CONSOLE

Item #

Part #

Description

Qty.

—

EAK0346V15A

TERMINAL ASSEMBLY FOR 12K ALI CONSOLE

EAE0070V26A

Terminal ZDU 2.5-2/3AN 2.5 mm²

EAE0070V28A

Terminal Cover ZAP/TW7

EAE0073V10A

Terminal, ZDU 4-2/4AN, 4mm2

EAE0073V12A

Terminal Cover, ZAP ZDU4-2/4AN

EAE0073V13A

Terminal marker,5x6 mm,Print:1,2,White

EAE0073V26A

Terminal marker,5x5 mm,Print:3,4,White

EAE0068V54A

End bracket,

ZEW ,WxHxD:6x55x40mm,Mounting rail TS35

THE DETAIL

Summary of Contents for EELR501A

Page 1: ...OROUGHLY BEFORE INSTALLING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL INSTALLATION and OPERATION MANUAL 12K SCISSOR LIFT EELR501A EELR525A EELR709A EELR724A Nov 2019 REV F 309 EXCHANGE AVENUE...

Page 2: ...draulic System 24 7 11 Level and Support 25 7 12 Anchoring Procedure 26 7 13 Grouting Procedure Optional 27 8 0 ACCESSORY INSTALLATION 28 8 1 Installation of Wheel Stops 28 8 2 Installation of Rear Bo...

Page 3: ...TENANCE TRAINING 55 15 0 LIFT PARTS LIST 57 15 1 Lift Parts List 58 15 2 Ramp Parts List 59 16 0 HYDRAULIC AND AIR LINE ASSEMBLY 61 16 1 Hydraulic Line Routing Map 61 16 2 Hydraulic Line Routing Parts...

Page 4: ...he front wheel stops 11 Always use wheel chocks to keep the vehicle from rolling freely on the runways Wheel chocks should be used at front and back of the same wheel 12 Never attempt to overload the...

Page 5: ...nd owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST For additional instruction on general requirements for lift operation please refer to Automotive Lift...

Page 6: ...6 of 73 2 0 SAFETY WARNING DECALS...

Page 7: ...base 179 Inches 30 Tire OD 4546 mm Raising Lowering Time approx 95 Seconds 45 Seconds Power Ratings 230V 1 Ph 60Hz 20A Max Operation Hydraulic Pressure 2800 psi Air Supply requirements 90 to 140 PSI 5...

Page 8: ...8 of 73 Figure 2 Lift Dimensions Side View Figure 3 Lift Dimensions Back View...

Page 9: ...list for contents 1pc Grout container 1pc Customer care kit including manuals 5 0 TOOLS REQUIRED FOR INSTALLATION OF LIFT Hammer Drill or similar 1 4 1 2 and 3 4 Concrete Drill Bits 4 Level Metric an...

Page 10: ...the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on a level concrete floor with a minimum thickness of four and a quarter 4 inches or...

Page 11: ...imum of twelve 12 foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle For vehicles taller than 6 feet it is recommended that the user provides additional ove...

Page 12: ...vide the desired width between the two runways A distance of 42 1 4 1073mm between the inside edges of the base frames will provide the standard width of 40 1 2 1028mm between the inside of the runway...

Page 13: ...of twelve 12 foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle For vehicles taller than 6 feet it is recommended that the user provides additional overhead...

Page 14: ...6 feet for the maximum lift height and 6 feet for the supported vehicle For vehicles taller than 6 feet it is recommended that the user provides additional overhead clearance or a shut off mechanism t...

Page 15: ...tances are equal Refer to Figure 4 for runways dimension Chalk lines are for reference only If minor adjustments are needed to make the runways parallel this should be performed 4 Remove the remaining...

Page 16: ...of console by using provided hard wares See Figure 9 Figure 9 Hydraulic Circuit Installation 2 Connect Hydraulic Hose to Power unit Find the short hydraulic hose 9 0601 from accessory box one elbow en...

Page 17: ...each runway and connect each hydraulic lines as shown in Figure 11 and Figure 12 Check the return lines are located beside the base frame slider and tied with other hydraulic hose reference to Section...

Page 18: ...18 of 73 Figure 12 Hydraulic Connections...

Page 19: ...inside of console through the big hole on console box to the elbow on the FRL see Figure 13 c a c b Figure 13 FRL and Swivel Tee Installation 2 Install Air Control Valve and Air Lines Find the air fit...

Page 20: ...pply Mount a 1 4 NPT fitting not supplied to the inlet port at FRL unit Connect the shop air supply line to this fitting IMPORTANT Shop air must be connected to the inlet port at the FRL unit on the c...

Page 21: ...73 Figure 15 Air Safety Auxiliary Air Connections For a flush mount installation with a front mount console requiring a hose extension refer to installation instructions 6 4189 provided with kit EAK02...

Page 22: ...L OVERLOAD EXTERNAL OVERHEAT PROTECTION IN ACCORDANCY WITH CE CODE PART I MUST BE PROVIDED MINIMUM CIRCUIT AMPACITY OF CONDUCTOR IS 20 A MAXIMUM BRANCH CIRCUIT FUSE IS 20 A DANGER Ensure that electric...

Page 23: ...FRL unit in the console 3 Raise lift by pressing the up button located on the front of the console Raise the lift approximately 4 ft and check all the hoses at the lift for any hydraulic leaks 4 Cont...

Page 24: ...at maximum extension Once the lift stops raising continue pressing the UP button for 15 seconds to fill all the cylinders with hydraulic oil 4 After the cylinders are filled position the handles on th...

Page 25: ...nd 4 x M16 per lift provided in accessory box onto the base frames see Figure 18 Level the base frames using these leveling bolts at each of the four 4 corners and the middle of base frames Figure 18...

Page 26: ...Refer to Figure 18 and Figure 20 2 Assemble the nut and washer onto the 3 4 x 5 1 2 long wedge anchor boltssupplied 3 Clean out the drilling dust from the holes and hammer in the anchors until they m...

Page 27: ...the edges with a 45 degree chamfer Refer to specific grouting instructions on the package Leave a drain area to allow any liquids toescape 2 GROUTING MUST FULLY CURE BEFORE PROCEEDING Do not operate...

Page 28: ...ry box by using three M14 hex bolts washers and hex nuts located in the hardware kit for each runway See Figure 22 Figure 22 Wheel stop Installation The wheel stops are designed as a secondary means t...

Page 29: ...Figure 23 Bolster Bar Installation 8 3 Installation of Transition Ramps Install the mounting bracket to the runways using hardwareprovided Retain the transition ramps to the mounting bracket using th...

Page 30: ...ift up to the top lock position Open the ramps package to get two fully retracted ramps 9 2180 position them in the desired location see Figure 25 Figure 25 Position the Approaching ramps Use small di...

Page 31: ...o shim up desired height total can raise up 60mm or 2 3 8 and ensure the transition ramp functioning 2 Anchor the Ramps Raise lift up to top lock position again to give space to anchor the ramps Ancho...

Page 32: ...ct the compressed air supply to the lift Remove the cap from the Terminal bolt on the driver side runway that were installed during lift initial testing prior to turning on the air supply Install the...

Page 33: ...33 of 73 Figure 31 Connection of Air Recoil Hose...

Page 34: ...ose to the line cover B and lay the other line cover C close to the located line cover C as shown 5 The number along each side of the line covers represents the quantity of fasteners required to secur...

Page 35: ...ition 5 line covers C after line cover D as shown toward the console already in position 3 Position the line cover F close to the line cover C 4 The number along each side of the line covers represent...

Page 36: ...e support plate See Figure 34 b Tighten the jam nuts on the adjusting screws after adjusting 4 Verify that the turntable assembly is completely seated in the front alignment pan Gently slide each turn...

Page 37: ...re 35 and Figure 36 During normal use the front turntables and rear slip plates may move rapidly Creating pinch points for your fingers or hands Keep hands clear of these pinch points when moving it F...

Page 38: ...Right Manual c ANSI ALI Safety Tip Card d ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts e ANSI ALI Quick Reference Guide 8 Ensure Oil has been added to the Filter...

Page 39: ...ical safeties 8 Verify that the lift is placed on the same safety lock for both sides NEVER WORK UNDER A VEHICLE OR THE LIFT UNLESS IT IS POSITIONED ON BOTH MECHANICAL SAFETIES DO NOT RAISE OR LOWER T...

Page 40: ...the end ramp to ground and Lock B engaged Adjust the bolt height at the end of the middle sliding ramp and set the middle sliding ramp end seat on ground make sure all locksfunctioning After day work...

Page 41: ...e needs for close the garage door lift the end sliding ramp end and push back fully than lift the middle ramp up slightly and push back to fully retract position see Figure 37 Figure 38 Normal Working...

Page 42: ...raise lift when cleaning floor area with solvents and or cleaning compounds Please refer to the following table for specific inspection and maintenance frequency COMPONENT INSPECTION FREQUENCY DAILY...

Page 43: ...opriate stands or blocks on sliders as back up when performing this task 1 Raise the lift to its middle position do not seat lift on lock and leave a small gap for moving the top lock See Figure 40 a...

Page 44: ...evel 2 If oil level is low a Unscrew the filler cap from the Lubricator b Refill using Snap On Air Oil IM6 or equivalent The oil level should not be higher than 4 5 of the oil reservoir height c Reins...

Page 45: ...cks Inspect hinge pins on approach ramps Replace if excessively worn or damage 12 6 2 CHECK ANCHOR BOLTS Check anchor bolts on base frames and approaching ramps for tightness If loose re torque base f...

Page 46: ...face and touch up any paint wear with a rust resistant paint Allow paint to dry thoroughly Inspect transfer balls for excessive wear deformations or corrosion Replace if needed 12 10 4 ANTI SKID COATI...

Page 47: ...d basis Instructions Raise the lift to its maximum working height without any weight or vehicle on thelift Apply the lubrication using a straw attached to thenozzle The lubrication can be applied to a...

Page 48: ...For all bushing locations spray the lubrication between the shaft and the bushing Figure 44 Spray all accessible locations of the shaft on either side of the bushings example in Figure 45 Figure 44 F...

Page 49: ...9 of 73 For all slider locations on the base frame Figure 46 and under the runway Figure 47 lubricate the shaft of the slider 1 the travel path of the slider 2 and the slider face 3 Figure 46 Figure 4...

Page 50: ...ardous energy control procedures will protect employees during machine and equipment servicing and maintenance where the unexpected energization start up or release of stored energy could occur and ca...

Page 51: ...IT ONLY IF FLUID IS PRESENT UNDER PRESSURE IMMEDIATLY TIGHTEN AND REPEAT LOWER PROCESS ENSURE THAT BOTH STRUCTURES ARE SECURELY PLACED ON THE STANDS AND BLOCKED ELECTRICAL 240VOLTS AT THE LIFT PRESS T...

Page 52: ...surface of the runways 1 Survey the area surrounding the lift remove any items and personnel from area before proceeding with this procedure 2 Perform the appropriate lockout tag out procedure on the...

Page 53: ...clockwise direction until tight 9 If a rag was used to bypass the mechanical locks ensure that the rag is removed after the lift has been put back into operation 10 Once power is restored follow the l...

Page 54: ...o solenoids Safety doesn t Lift not raised high enough for Press Up button for longer disengage disengagement period of time Air not supplied to air cylinder Check if supply line has air Air cylinder...

Page 55: ...55 of 73 14 0 RECORD OF MAINTENANCE TRAINING Records of all lift maintenance and operator training should be recorded in the following table MAINTENANCE TRAINING PERFORMED DATE BY NOTES...

Page 56: ...73 Snap on Equipment PARTS LIST SAVE THIS MANUAL Nov 2019 REV F 309 EXCHANGE AVENUE CONWAY ARKANSAS 72032 TEL 501 450 1500 FAX 501 450 1585 EAZ0080V44A 12K SCISSOR LIFT EELR501A EELR525A EELR709A EEL...

Page 57: ...57 of 73 15 0 LIFT PARTS LIST REPLACE WORN DAMAGED OR BROKEN PARTS WITH PARTS APPROVED BY THE ORIGINAL EQUIPMENT MANUFACTURER ONLY Figure 49 Lift Parts Map...

Page 58: ...OP 2 19 9 0392 FLAT WASHER 14 GB T 95 2002 6 20 9 0393 SPRING WASHER 14 GB T 93 1987 6 21 9 0398 FLIP UP MOUNTING BRACKET 2 22 9 0401 FLIP UP PIN 2 23 9 0402 FLIP UP WELDMENT 2 2 3016CN FLIP UP WELDME...

Page 59: ...6 GB T 93 1987 24 3 9 0425 HEX NUT M16 GB T 41 2000 4 4 9 2219 HEX BOLT M16X2X65L GB T 5781 2000 4 5 9 0554 HEX BOLT M6x16L GB T 5781 2000 24 6 9 1990 ROLLER MOUNT PLATE 8 7 9 1991 RAMP ROLLER 8 8 9...

Page 60: ...UIDE PLATE 4 21 9 2156 BACK STOP BAR 2 22 9 2206 RAMP GUIDE PLATE 4 23 9 2190 MAIN RAMP STIFFENER 2 24 9 2195 MIDDLE RAMP TOP PLATE 2 25 9 2194 MIDDLE RAMP SIDE WALL RIGHT 2 26 9 2193 MIDDLE RAMP SIDE...

Page 61: ...61 of 73 16 0 HYDRAULIC AND AIR LINE ASSEMBLY 16 1 Hydraulic Line Routing Map Figure 51 Hydraulic Items Map...

Page 62: ...LIC HOSE REAR CYLINDER 2 4 9 0603 HYDRAULIC HOSE BASE FITTING 2 5 9 0604 HYDRAULIC HOSE PRI CYL BOTT 2 6 9 0605 HYDRAULIC HOSE PRI CYL TOP 2 7 9 0606 FLOW RESTRICTOR 3 8 NPT F JIC 06 M 2 8 9 0607 ELBO...

Page 63: ...4 9 1 18988A NYLON LOCKNUT M8 GB T 889 2 2000 2 10 9 0104 FLAT WASHER GB T 848 2002 8 2 11 1 18488A HEX SBHS M8x25 GB T70 2 2008 G R 8 8 2 16 5 Air Line Routing Part List ITEM PART DESCRIPTION QTY 1...

Page 64: ...64 of 73 16 6 Air Line Routing Map Figure 53 Air Hose Assembly...

Page 65: ...sembly 1 6 4275 Air Control Valve 1 9 0619 Swivel Elbow EPL0602 1 8 NPT M x 6 Poly 1 9 0620 Adapter EPC0601 1 8 NPT M x 6 Poly 1 3 EAE0076V20A Emergency Stop Button 1 EAE0073V41A Part of EMERGENCE STO...

Page 66: ...erminal ZDU 2 5 2 3AN 2 5 mm 2 2 EAE0070V28A Terminal Cover ZAP TW7 1 3 EAE0073V10A Terminal ZDU 4 2 4AN 4mm2 2 4 EAE0073V12A Terminal Cover ZAP ZDU4 2 4AN 1 5 EAE0073V13A Terminal marker 5x6 mm Print...

Page 67: ...Valve 1 9 0619 Swivel Elbow EPL0601 1 8 NPT M x 6 Poly 1 9 0620 Adapter EPC0601 1 8 NPT M x 6 Poly 1 3 9 0618 Union Y EPY06 6 Poly 1 4 9 0616 Swivel T EPB1002 1 4 NPT M x 10 Poly 1 5 9 0617 Reducer E...

Page 68: ...VER 1 3 EAS2168V03A ELECTRICAL BACK PLATE COVER WELDMENT 1 4 EAM0113V31A TOP COVER 1 5 EAS2215V03A DOOR WELDMENT 1 6 8 73637A FLAT LOCK MS730 1 includes 6 0141 Concrete Nail x 1 Lg 4 1 18588A Screw ST...

Page 69: ...69 of 73 17 5 Console Labeling Figure 57 Console Labeling...

Page 70: ...1 3 EAE0080V13A COIL 10148 79 1 4 EAE0080V14A MOULDED DIN CONNECTOR 1 5 EAH0061V41A PIPE JOINT YBZ3 EH1 1 04 1 6 EAH0061V42A RELIEF VALVE LHRV 08 42 1 7 EAH0061V43A CHECK VALVE DF08 01 00 1 8 EAE0080V...

Page 71: ...46V18A SERVICE KIT FOR 14K SCISSOR EXTENSION LINE COVER OPTIONAL 1 18 2 Wedge Anchors ITEM PART DESCRIPTION QTY 1 6 1379 WEDGE ANCHOR 3 4 x 5 1 2 LG 12 2 6 0140 WEDGE ANCHOR 1 2 x 4 1 2 LG 8 18 3 Turn...

Page 72: ...TY DESCRIPTION EAM0111V20A 1 BRACKET 1 22488A 2 HEX SOCKET BUTTON HEAD SCREW GB T 70 2 2008 M8 12 1 00988A 2 SPRING LOCK WASHER 8 GB93 1987 1 15188A 2 FLAT WASHER GB T 848 2002 8 YBZ SLYX 14L L A 1 14...

Page 73: ...3 of 73 Contains the following P N QTY DESCRIPTION EAA0453T05A 1 12K SS POWERPACK ASSY 230V 1PH EAK0346V12A 1 BRACKET KIT FOR INSTALLING POWER UNIT WITH 14L TANK JBC64368000 1 INSTALLATION INSTRUCTION...

Page 74: ...74 of 73 APPENDIX Foundation Plan...

Page 75: ...page 55 and the foundation plan on the page 72 03JUN2019 RY D DG07067 Update the line cover on page 34 70 21OCT2019 RY E DG07230 Update the console box in page 15 16 17 19 20 43 61 62 64 66 67 68 69...

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