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21 

 Assembly

Step 22

 

Fig. 22 

Step 23

 

Fig. 23 

 

Step 22: Assemble Charcoal Grill Lid 
and Cabinet  

Locate

: (2) Hinge Assemblies, (8) M6x12 bolts 

Procedure:

  

Place the Charcoal Grill Lid Assembly on top of 

the Charcoal Cabinet. Then attach (2) Hinge 

Assemblies to the Lid and Cabinet using (8) 

M6x12 bolts as shown as Fig. 22. 

Note: The small portion of Hinge Assembly 
MUST be upwards and installed on the Lid 
as shown as Fig. 22A.

 

Step 23: Assemble the Windscreen 

Locate

: Windscreen, (2) M4x8 tapping screws 

Procedure:

 Attach  the  Windscreen  to  the 

Hinge Assemblies installed on the Gas Cabinet 

using (2) M4x8 tapping screws as shown as 

Fig. 23. 

 

Step 21: Assemble Gas Grill Lid and 
Cabinet  

Locate

: (2) Hinge Assemblies, (8) M6x12 bolts 

Procedure:

  

Place the Gas Grill Lid Assembly on top of the 

Gas Cabinet. Then attach (2) Hinge Assem-

blies to the Lid and Cabinet using (8) M6x12 

bolts as shown as Fig. 21. 

Note: The small portion of Hinge Assembly 
MUST be upwards and installed on the Lid 
as shown as Fig. 21A.

 

Step 21

 

Fig. 21 

Fig. 21A Enlarge View 

Fig. 22A Enlarge View 

Summary of Contents for TC3718

Page 1: ...n 25 ft 7 5 m of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hot ter than 400 F or 200 C If the tem perature exceeds 400 F 200 C or if...

Page 2: ...se the gas or charcoal grill for INDOOR cooking or heating Never use the grill on or in a boat or recreational vehicle The combustion fumes from either the gas or charcoal grill are toxic and can caus...

Page 3: ...ckag ing until your grill is fully assembled and operating to your satisfaction In order to properly assemble your grill you will only need two tools Phillips head screwdriver Pliers or adjustable wre...

Page 4: ...sembly supplied with the Grill must be used Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manu facturer 8 The LP Gas Cylinder must include...

Page 5: ...amic cook ware in this grill The cooking chamber lid will be extremely hot When grilling grease from meat may drip into the charcoal and cause a grease fire If this should happen close the lid and dam...

Page 6: ...istance including missing or damaged parts call toll free 866 475 5180 from 8 30 am 4 30 pm Central Time Monday Friday 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31...

Page 7: ...TC3718 18 19 1 Air Damper Handle Sleeve TC3718 19 20 1 Air Damper TC3718 20 21 1 Middle Division Plate TC3718 21 22 1 Gas and Charcoal Grill Cabinet Assembly TC3718 22 23 2 Charcoal Tray Supporting Br...

Page 8: ...Combo Truss Head Bolts Black Nickel Plated 4 M5x12 Shoulder Bolts 2 M5x10 Combo Truss Head Bolts Black Nickel Plated 5 M4x8 Tapping Screws 5 R Clips 2 Axle Pins 4 M6 KEPS Nuts Black Nickel Plated 4 M5...

Page 9: ...rs Step 2 Right Front Leg and Right Rear Leg Assembly Locate Right Front Leg Blue label 2 Right Rear Leg White label 1 4 M6x12 bolts Note each leg will have an identification label on it Procedure Ref...

Page 10: ...cing the LEFT side 2 After the 4 bolts are assembled tighten them securely Fig 5 Step 5 Assemble Cart Right Bracket Locate Cart Right Bracket 4 M6x12 bolts Procedure Attach the Cart Right Bracket to R...

Page 11: ...ft Rear Leg 3 and Left Front Leg 4 using 4 M6x12 bolts as shown as Fig 7 Fig 6 Step 7 Step 6 Assemble Wheels Locate 2 Wheels 2 Wheel Caps 2 Axle Pins 2 R clips Procedure Slide 2 Axle Pins through the...

Page 12: ...Fig 8 Then assemble the slot at the back of the Burner over the post in the Burner Brackets Insert 1 R clip through the hole in each post as shown as Fig 8 Fig 8 Step 9 Fig 9 Step 9 Assemble Cross ov...

Page 13: ...e the Control Panel Assembly onto the Valves You MUST make sure that the tip of the valve is completely INSIDE the end opening of the Burner Tube as shown as 10B Attach the Control Panel Assembly to t...

Page 14: ...x15 bolts are assembled in the upper part of the cabinet and the 2 M5x10 bolts are assembled in the lower part of the cabinet Step 11 Assemble Condiment Tray Locate Condiment Tray 4 M6x12 bolts Proced...

Page 15: ...f Assembly Locate Side Burner Control Panel Side Burner Shelf Assembly and 3 M4x8 bolts Procedure Attach the Side Burner Control Panel to the Side Burner Shelf Assembly using 3 M4x8 bolts as shown as...

Page 16: ...upper part of the Side Burner Shelf Assembly to the cabinet using 2 M6x12 bolts as shown as Fig 16B Attach the Side Burner Shelf and Side Burner Control Panel Assembly to the Left Rear Leg 3 and Left...

Page 17: ...T make sure that the tip of the valve is completely INSIDE the end opening of the Burner Tube Attach the Side Burner to the Side Burner Shelf Assembly using 2 bolts removed from Step 15B as shown as F...

Page 18: ...edure Attach 1 M6x12 bolt to the right of the cabinet as shown as Fig 18A NOTE DO NOT TIGHTEN THE BOLT AT THIS TIME Then hang the Side Shelf Assembly on the bolt and push the Side Shelf Assembly down...

Page 19: ...nut from 1 Heat Indicator as shown as Fig 19A Place 1 Heat Indicator into the area in the center of Gas Grill Lid and fasten in place with the nut as shown as Fig 19B Attach 1 Lid Handle and Gas Gril...

Page 20: ...g 20A and Fig 20B Note Insert the Smoke Stack through the hole from the inside of the Lid Attach the Smoker Stack Lid to the Smoker Stack Assembly using 1 M6 cap nut and 1 Spring as shown as Fig 20C U...

Page 21: ...ep 23 Assemble the Windscreen Locate Windscreen 2 M4x8 tapping screws Procedure Attach the Windscreen to the Hinge Assemblies installed on the Gas Cabinet using 2 M4x8 tapping screws as shown as Fig 2...

Page 22: ...hown as Fig 25 Note You can adjust the height of the Char coal Tray manually using the side wire hang ers Step 24 Assemble Removable Grease Cup and Hook Locate Removable Grease Cup and Hook Procedure...

Page 23: ...d place 4 Cooking Grids into their position in the Grill Note the opening of the Cooking Grids MUST be placed outside Step 26 Install Warming Racks Locate 2 Warming Racks and 4 M6x35 bolts Procedure T...

Page 24: ...at potion in the Knob and push the Control Knob onto the valve stem until it is firmly seated 30 Attach the LP Gas Cylinder Wire Re tainer Locate LP Gas Cylinder Wire Retainer Procedure Attach retaini...

Page 25: ...25 Step 32 Assembly of your grill is now complete To order a cover for your grill please visit www thesmokercompany com FOR YOUR SAFETY FOLLOW ALL SAFEGUARDS AND INSTRUCTIONS...

Page 26: ...e OFF position Open the LP Gas Cylinder valve 1 1 1 2 turns Push and turn the middle control knob anti clockwise to LIGHT Position Press the ignition button rapidly several times until the burner is l...

Page 27: ...r grease fires BURNERS 1 Turn the gas OFF at the LP Gas Cylinder and the burner control knobs 2 Lift off the cooking grids and the heat tents covering the burners 3 Remove the screw attaching the burn...

Page 28: ...TO COOK USING CHARCOAL AND DIRECT HEAT The fire is in the Charcoal Cooking Chamber and the food is in the Charcoal Cooking Cham ber Follow these steps for cooking with charcoal and direct heat in the...

Page 29: ...ber from our cus tomer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho...

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