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 Assembly

 

Step  18:  Installing  the  Charcoal  Tray 
Lifting System 

 

Locate

: Charcoal Tray Lift System Lift Han-

dle, (2) Hinge Pins and (2) “R” Clips 
 

Procedure

: Refer to Figs. 18A and 18B and 

Slide the Lift Handle through the adjusting 
slot and through the hole of the inside 
plate. Align the hole in the end of the Lift 
Handle with the holes in the “U” shaped 
bracket located at the back of the Cabinet. 
Join the Lift Handle and the “U” shaped 
Bracket by inserting a Hinge pin as shown 
in Fig. 18C. 
 
Then insert an “R” Clip through the hole in 
the Hinge Pin. Attach the Lift Handle to the 
Lift System by inserting a Hinge Pin 
through the “U” shaped Lift Arm and the 
hole in the center of the Lift Handle as 
shown in Fig. 18D. 
 
Then insert an “R” clip through the hole in 
the Hinge Pin. You should now be able to 
adjust the Charcoal Tray Lifting System to 
your desired height by moving the Lift Han-
dle to the left and then raising or lowering it. 

Step 18

 

Hole

 

Inside Cabinet

 

Fig. 18 A

 

   

Fig.18 B

 

 

Fig. 18 C

 

Fig. 18 D

 

19

 

Summary of Contents for 47183T

Page 1: ...nce within 25 ft 7 5 m of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hot ter than 400 F or 200 C If the tem perature exceeds 400 F 20...

Page 2: ...uded This gas grill is only intended for Do mestic use not to be used for any com mercial purpose WARNING Never use the gas or charcoal grill for INDOOR cooking or heating Never use the grill on or in...

Page 3: ...kaging until your smoker is fully as sembled and operating to your satisfac tion In order to properly assemble your smoker you will only need two tools Phillips head screwdriver Pliers or adjustable w...

Page 4: ...used Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer 8 The LP Gas Cylinder must include a collar to protect the cylinder valve...

Page 5: ...mely hot When grilling grease from meat may drip into the charcoal and cause a grease fire If this should happen close the lid and dampers to suffocate the flame Do not use water to extinguish grease...

Page 6: ...866 475 5180 from 8 30 am 4 30 pm Central Time Monday Friday Hardware Pack Item Quantity Description 1 108 M6X15 Combo Head Bolts 2 2 M6X30 Combo Head Bolts 3 5 ST4 0 10 Combo Head Screws 4 14 M6 KEPS...

Page 7: ...T 21 22 1 Firebox Cooking Grid 47183T 22 23 1 Sear Burner PS9900 23 24 3 Heat Tents 47183T 24 25 1 Gas Grill Lid Heat Shield 47183T 25 26 1 Left Rear Leg Yellow Label 3 47183T 26 27 1 Left Front Leg G...

Page 8: ...his Assem bly Manual for future reference Note Do not tighten any bolts until instructed to do so at a later date Tools Required Phillips Head Screwdriver Adjustable Wrench or Pliers Step 1 Front Leg...

Page 9: ...p 2 Step 2 Rear Leg Assembly Locate Left Rear Leg 3 and Right Rear Leg 1 and 6 M6x15 bolts Procedure Attach Left Rear Leg us ing 2 M6x15 bolts and Right Rear Leg using 4 M6x15 bolts as shown in Fig 2...

Page 10: ...bled Grill Procedure Refer to Fig 3 and slide the Panel into position on the Left Side of the Grill inside the Legs Fasten to the Legs us ing 4 M6x15 bolts Do not fully tighten bolts Note The Bent Sid...

Page 11: ...Grill find the threaded hole on the underside of the Cabinet and partially insert an M6x15 bolt as shown in Fig 4B Position the Center Drip Tray Guide so that the keyhole fits over the partially insta...

Page 12: ...he Bottom Shelf Then using the wrench tighten the nut holding the Caster wheel securely Step 6 Bottom Shelf Assembly Locate Cabinet Assembly with Legs and Bottom Shelf Assembly with Caster Wheels and...

Page 13: ...Grill Assembly right side up it will not move or roll away 13 Step 8 Assemble the Front Vertical Sup port Locate Front Vertical Support and 2 M6x15 bolts Procedure Attach the top of the Front Ver tica...

Page 14: ...edge of the Bottom Shelf with the bent edges flanges facing toward the front of the Grill This is to form the space for the Condiment Racks Next attach the Cart Front Panel to the 2 threaded holes in...

Page 15: ...that the ledge of the Brace is at the bottom and facing out as shown in Fig 12 Insert M6x15 bolts through the Legs and then through the Brace as shown Screw on the M6 KEPS nuts and tighten securely S...

Page 16: ...lts Then attach the Lower Con diment Front Mesh to the Left Front leg and to the Front Vertical Support using 2 M6x15 bolts as shown in Fig 13A and Fig 13B Step 14 Attach the Middle Mesh Shelf Locate...

Page 17: ...offs and then repeat the procedure of inserting the screws through the Heat Shield the Lid and into the other Stand off Tighten all 4 bolts securely Step 15 Fig 15 Step 16 Step 16 Assemble Handle to C...

Page 18: ...e of the Lid as shown in Fig 17C Attach the Smoke Stack Assem bly to the Lid with 4 M6x15 bolts inserted through the Lid from the OUTSIDE Fas ten the Smoke Stack Assembly to the Lid with 4 KEPS nuts s...

Page 19: ...the Lift Handle and the U shaped Bracket by inserting a Hinge pin as shown in Fig 18C Then insert an R Clip through the hole in the Hinge Pin Attach the Lift Handle to the Lift System by inserting a H...

Page 20: ...ectangular opening in the right side of the Grill Cabinet so that it is resting on the ledge of the Firebox Support Bracket Insert 3 M6x15 bolts through the Firebox and the Cabinet Wall Attach 3 M6 KE...

Page 21: ...Grill Allow it to hang free as we will later make the connection to the Sear Burner Refer to Fig 21C and note that at each opening for the valve and burner connec tion there is a small keyhole slot Th...

Page 22: ...net You MUST make certain that the tip of the valve is completely INSIDE the end opening of the Burner Tube After each Burner Tube is set in place at the front of the Cabinet you must fasten the Burne...

Page 23: ...Insert the 4 bolts 2 in each Leg and leave them about out Now hang the Sear Burner Housing onto these 4 bolts and push down to seat it then tighten the bolts securely Note 2 bolts need to be tightene...

Page 24: ...the bottom of the Burner you will see a pin con nection to the electrode Push the igniter wire onto the pin Now carefully so you do not pull the wire off tilt the burner open tube end down and slide t...

Page 25: ...umping from the electrodes onto all the Burner Tubes and the Sear Burner The Igniter will light ALL the burners when you open the gas control valves and press it Note Make sure when your screw the bla...

Page 26: ...other Stand off Tighten all 4 bolts securely Refer to Fig 27B Note The Gas Side Drip Tray has a removable Grease Cup attached to the underside This tray MUST be used only on the Gas Side of the grill...

Page 27: ...Then align the wire loop on the opposite end of the Warming Rack with the opposite Lid hole and insert the other M6x30 bolt Insert the wire legs into the holes of the Cabinet as shown in Fig 29C Step...

Page 28: ...ss finish 2 Charcoal Cooking Grids matte finish 1 Sear Burner and Firebox Cooking Grid 1 Firebox Wood Rack 1 Charcoal Tray and 3 Heat Tents Procedure Refer to Fig 31 and place all the respective compo...

Page 29: ...be clicking and sparking until the burner is lit You can then adjust the knob to your desired setting If the burner did not light turn the knob back to the OFF position wait 5 minutes for any gas to...

Page 30: ...d or grease fires Burners 1 Turn the gas OFF at the LP Gas Cylinder and the burner control knobs 2 Lift off the cooking grids and the heat tents covering the burners 3 Remove the screw attaching the b...

Page 31: ...king grate allowing you to sear your meat and lock in the juices Searing takes only a few minutes on each side Don t allow the meat or food to burn After searing crank the Charcoal Tray back to the bo...

Page 32: ...results try to maintain a constant temperature inside the cooking chamber by adding charcoal wood as necessary and adjusting the damper openings Check the internal food temperature periodically by ins...

Page 33: ...allets NO because pallet wood is dried out before it is used for making pallets You need the natural moisture in wood to create flavor in your smoke 3 Can I use Pine Cedar or any other wood that smell...

Page 34: ...pull them apart If they pull apart with ease your ribs are done Take out of smoker and let stand on serving platter until cool enough to eat Total cooking time should not be more than 3 1 2 hours tota...

Page 35: ...s in smoker After 1 2 hour turn chicken over With your internal temperature gauge check internal temperature by pushing temperature probe into the meat nearest the bone When temperature reaches 180 de...

Page 36: ...5 8 lbs 5 6 hours 7 8 hours 170 170 Pork Beef Ribs Full grill 4 6 hours Meat pulls from bone Pork Chops Full grill 4 6 hours Meat pulls from bone Sausage Links Full grill 4 5 hours 170 for fresh saus...

Page 37: ...rom our cus tomer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO64...

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