Smoke Factory ENTERPRISE TC4 Service Manual Download Page 3 | Manualshive

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Smoke Factory ENTERPRISE TC4 Service Manual Download Page 3

2.3 Circuit

Boards

There are two boards: the PCB ENTERPRISE TC4 and the PCB Remote (DMX and analogue).

2.3.1 PCB ENTERPRISE TC4 (part number 39003

)

Picture 2.3.1a: PCB ENTERPRISE TC4 – Top view (39003)

Picture 2.3.1d: Fuse on PCB ENTERPRISE TC4 board

Picture 2.3.1c: PCB ENTERPRISE TC4 – Bottom view

2.3.2 PCB Remote (DMX and analogue) (part number 39004)

Picture 2.3.2: PCB Remote (39004)

PCB
Power

Connector for
thermocouple

Power
terminal for
the fan

Solder
pads for
triac

Terminal block

ENTERPRISE TC4 – SERVICE MANUAL

3

SMOKE FACTORY

FOG & HAZE GENERATORS

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Summary of Contents for ENTERPRISE TC4

Page 1: ...SMOKE FACTORY FOG HAZE GENERATORS ENTERPRISE TC4 SERVICE MANUAL ATTENTION Testing under 110 230V can be a danger for life The testing person should be a technical skilled person to avoid injuries ...

Page 2: ...E TC4 has two pumps and thermocouples 2400W heater and a connector for an external fan ENTERPRISE TC4 is available for 230V 50Hz 1 2 Danger While replacing any device the power plug should be unplugged While testing under life conditions 230V never touch blank contacts 2 Components 2 1 Pump EX5 230V 50Hz 50172 120V 60Hz 59019 Picture 2 1 Pump EX5 230V 50Hz 50172 2 2 HE 2400 Heat Exchanger part num...

Page 3: ...PRISE TC4 Top view 39003 Picture 2 3 1d Fuse on PCB ENTERPRISE TC4 board Picture 2 3 1c PCB ENTERPRISE TC4 Bottom view 2 3 2 PCB Remote DMX and analogue part number 39004 Picture 2 3 2 PCB Remote 39004 PCB Power Connector for thermocouple Power terminal for the fan Solder pads for triac Terminal block ENTERPRISE TC4 SERVICE MANUAL 3 SMOKE FACTORY FOG HAZE GENERATORS ...

Page 4: ...se holder IP67 part number 40056 Picture 2 4 Fuse holder 40056 3 Diagrams 3 1 Part list ENTERPRISE TC4 Fuse holder Connector for external fan 4 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Page 5: ...ENTERPRISE TC4 SERVICE MANUAL 5 SMOKE FACTORY FOG HAZE GENERATORS ENTERPRISE TC4 ...

Page 6: ...6 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Page 7: ...ple XLR PCB Wirepl ENTERPRISE TC4 X 1 1 Pumps 2x yellow X1 2 Pumps 2x black X1 3 Heat Catridge 1x red X1 4 Power Supply X1 5 Power Supply X1 6 Heat Catridge 1x white yellow Flat cable 6 pin A A A B B Thermostat Fog nozzle 2 1 3 Fuse Where appropriate capacitor else open 1 brown 2 black 3 blue White Green White Green ENTERPRISE TC4 SERVICE MANUAL 7 SMOKE FACTORY FOG HAZE GENERATORS ...

Page 8: ...owing to the two pumps 2 Coming out of the pumps the fluid is flowing via the pressure pipes to the HE There it will be heated up and leaves the exit as fog 4 1 Fluid income from fluid bottle Fluid income from fluid bottle 1 2 To the pumps 2 To the pumps 3 Out of the pumps to the HEs 4 Fog exit 8 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Page 9: ...ned at the board Burned Not burned Exchange the board Check if there is fluid humidity if so dry carefully 2 1 Check the pumps maybe one or both are broken see test plan below One is not working Both are working Change the broken device Proceed with 2 2 2 2 Check the heat exchanger maybe it is they are clogged or partial clogged see test plan below One is not working Both are working Change the br...

Page 10: ...e HE 2400 Heat Exchanger Power supply test Test Check if there is power at pin X1 1 2 resp at the power connection at the pump see picture 2 1 between the yellow and the black cable At P99 you can measure about 170VAC Solution If there is no power check the PCB ENTERPRISE TC4 for function If there is power and the pump does work test the HE 2400 Heat Exchanger 4 2 2 HE 2400 Heat Exchanger Faults s...

Page 11: ...ds to be changed Power supply test Test Check if there is power at the pins X1 4 5 mains power cord and for example going out at the pins X1 1 2 pump if pumping or X1 3 6 heater if heating Check the proper connection of all wires Solution If there is not power at the pins X1 4 5 change the power cord If the display is fine but there is no voltage at the pump or heater connectors change the PCB 4 2...

Page 12: ...pull the plug out the socket Screw off the two screws of the handle on the top Go on screwing off the six screws at the bottom of the unit Finally screw of the two screws of the fluid tank bracket for easier handling see picture 4a It s not necessary to screw off the feet of the ENTERPRISE TC4 Picture 4a Bottom of the ENTERPRISE TC4 unit Take off the lid and disconnect the yellow green cable spann...

Page 13: ...ire plan and 3 3 fluid circuit Picture 5 1a Tied pump 5 2 HE 2400 Heat Exchanger Disconnect the power cables from the terminal block X1 3 6 the thermocouple wires and the tubes Drill drill 5 1mm the four rivets see picture 5 2a fixing the heat exchanger to the housing Change the device and fix it with steel steel rivets 5x8mm Reconnect all cables take care of the polarity of the thermocouple wires...

Page 14: ...s possible to pull out the cable Picture 5c Terminal block To disconnect the thermocouple press down the orange piece of the terminal block and pull out the wires careful the wires are sharp edged Picture 5d Thermocouple terminal block Disconnect the power cables for the fan It is just necessary to pull out the red crimps see picture 5e Picture 5e Power connection of the fan Hole for screwdriver P...

Page 15: ... board or picture 2 1b For this it might be necessary to curve the legs Now tighten the four nuts Solder the triac The board has to be sealed to the housing with a flowable fluid silicone rubber compound from RS Nr 692542 or a similar substance Connect all cables as it is described in the wire plan Make sure that the green cable of the thermocouple is on the left side closer to a screw and the whi...

Page 16: ... unit via DMX control on the top 5 4 2 Final test For this testing a special gage e g Neuberger TG 0701 for testing hardware is necessary The following tests are necessary 1 Earth resistance test Checks if the metal housing is good connected to earth Kind of continuity test The resistance low resp the current flow between the earth pin of the power socket and the housing will be measured 2 Insulat...

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