Smithco SWEEP STAR P48HE Parts And Service Download Page 12 | Manualshive

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Service

BELT TENSIONER ON P48E

BELT TENSIONER

The belt tensioner controls the tension on the belt from the engine to the pump. The proper tension of the idler
should be in the second notch on the side of the tensioner. Over tightening the belt will shorten the life of the belt
and the machine may not perform to the best of its ability. To adjust belt tensioner, loosen the bolt holding the
tensioner. Bring idler pulley tight to the belt and turn tensioner into belt to the second notch. Tighten bolt on
tensioner.

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Summary of Contents for SWEEP STAR P48HE

Page 1: ...Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service SWEEP STAR P48HE Model 71 700 B High Dump Engine Drive Serial P48HE 7961 JUNE 2010 Operators...

Page 2: ...2 31 P48HE High Dump Engine Drive Hydraulic Diagram 12 13 P48HE High Dump Engine Drive Electrical Diagram 14 15 P48HE High Dump Engine Drive Main Drawing 16 17 P48HE High Dump Engine Drive Main Frame...

Page 3: ...assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right an...

Page 4: ...event loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp tu...

Page 5: ...d 87 Octane Minimum Cooling System Air Cooled Lubrication System Full Pressure Alternator 15Amp TIRES WHEELS Two 24 13 x 12 18 psi 1 3 bar Soft TracTurf Tires BATTERY optional U 1 300Amp Battery not i...

Page 6: ...with a clevis hitch and a 3 4 diameter by 4 pin with some type of lock DAILYCHECKLIST 1 Check engine oil level in tow vehicle Add as needed DO NOT OVERFILL 2 Tire pressure should be 18 psi 1 3 bar on...

Page 7: ...head until roller contacts surface Set brake on tow vehicle and shut off engine 2 Rotate brush so it stops 90 off the surface For most applications the brush should be set 1 4 above the hard surface S...

Page 8: ...ity detergent oil classified For Ser vice SJ or higher SAE 30 oil Use no special additives with recommended oils Do not mix oil with gasoline SAEViscosityGrades Starting Temperature Range Anticipated...

Page 9: ...ne manual before operation LUBRICATION Use No 2 General Purpose Lithium Base Grease and lubricate DAILY The Sweep Star P48 High Dump has 6 grease fittings The Sweep Star P48 Low Dump has 4 grease fitt...

Page 10: ...0 hours thereafter 9 Lower machine to ground and remove blocks and jack SERVICEINTERVALS Before each Use Lubricate all pivot points Use No 2 General Purpose Lithium Base Grease Check tow vehicle fluid...

Page 11: ...d or extreme temperatures maintenance should be more frequent Daily As Required 5 Hours 25 Hours 50 Hours 75 Hours 100 Hours Every Season Engine Oil Engine Oil Filter Engine for Leaks and Loose Parts...

Page 12: ...er should be in the second notch on the side of the tensioner Over tightening the belt will shorten the life of the belt and the machine may not perform to the best of its ability To adjust belt tensi...

Page 13: ...leak If brush will not rotate Check for proper connection of hydraulic hoses to couplers Check hydraulic couplers for full engagement Check hydraulic oil level in tow vehicle Check for damaged hydraul...

Page 14: ...12 7 700 A P48 HE P48HE HIGHDUMPENGINEDRIVE HYDRAULICDRAWING...

Page 15: ...raulic Hose 91 1 7 18 173 Tee 3 8 Union 2 8 7 841 Hydraulic Hose 43 1 9 7 842 Hydraulic Hose 34 1 10 7 834 Hydraulic Cylinder 1 23 167 Male Elbow 2 11 7 833 Hydraulic Motor 1 12 7 708 Hydraulic Hose 4...

Page 16: ...14 7 700 A P48 HE P48HEHIGHDUMPENGINEDRIVE ELECTRICALDRAWING...

Page 17: ...re Harness 1 2 8975 Circuit Breaker 1 8977 Circuit Breaker Boot 1 3 7 716 Red Wire Assembly 1 4 13 488 Key Switch part of engine 1 5 22 065 Positive Battery Cable 1 6 U 1 300 Amp Battery not supplied...

Page 18: ...16 7 700 A P48 HE SWEEPSTARP48HE HIGHDUMP ENGINEDRIVEDRAWING...

Page 19: ...829 Hopper Door 1 7 830 Screen Door 1 16 7 831 Screen Cover 1 17 72 242 Hydraulic Cylinder 2 18 75 653 Hopper Lift Safety Bar 2 19 16 225 01 Tire 24 x 13 x 12 2 72 042 02 Wheel 2 20 7 719 Main Frame 1...

Page 20: ...18 7 700 A P48 HE MAINFRAMEP48HEHIGHDUMP ENGINEDRIVEDRAWING...

Page 21: ...11 16 225 01 Tire Only 24 x 13 x 12 2 72 042 02 Wheel Only 2 12 HHP 177 Bridge Pin 177 x 3 75 4 13 HCP 100 500 Clevis Pin 1 x 5 2 14 HW 100 Washer 1 2 15 7 807 Hopper Sub Frame 1 16 76 242 Hydraulic C...

Page 22: ...20 7 700 A P48 HE MAINFRAMEP48HE HIGHDUMP ENGINEDRIVEDRAWING...

Page 23: ...8HE HIGH DUMP ENGINE DRIVE PARTS LIST REF PART DESCRIPTION QUANTITY 30 78 119 Outer Bearing 2 31 33 073 01 Grease Seal 2 32 20 181 U Bolt 2 33 7 719 Main Frame 1 34 7 869 Inside Frame 1 35 23 167 Male...

Page 24: ...22 COMMON Parts HIGHDUMPHOPPERDRAWING...

Page 25: ...6 18 100 Bolt 5 16 18 1 2 HNTL 516 18 Lock Nut 5 16 18 2 6 7 827 Left Hinge Bracket 2 7 7 808 HopperAssembly 1 HB 38 16 100 Bolt 3 8 16 x 1 6 HW 38 Washer 3 8 6 HNFL 38 16 Flange Whiz Lock Nut 3 8 16...

Page 26: ...24 COMMON Parts HYDRAULICOILTANKANDFILTERDRAWING HYDRAULICPUMPDRAWING...

Page 27: ...4 4 HW 14 Washer 1 4 4 HWL 14 Lock Washer 1 4 4 7 23 142 90 Barb Fitting 1 8 18 008 Reducer 2 9 23 006 Oil Filter 1 23 031 Replacement Filter 10 18 118 Plug 1 HYDRAULIC PUMP PARTS LIST REF PART DESCRI...

Page 28: ...26 COMMON Parts MANIFOLDVALVEDRAWING...

Page 29: ...27 COMMON Parts MANIFOLDPARTSLIST REF PART DESCRIPTION QUANTITY 1 23 189 Elbow 1 2 7 711 Manifold Valve 1 3 18 176 Reducer 1 4 18 227 Adapter 2 5 18 337 RunTee 1 6 18 228 Hex Plug 1 7 18 241 Adapter 2...

Page 30: ...28 COMMON Parts REELDRAWING...

Page 31: ...iz Lock Nut 5 16 18 8 11 13 391 Flange Bearing 1 3 12 HB 516 18 100 Bolt 5 16 18 x 1 4 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 4 13 7 875 Flap Bracket 2 14 9009 16 Belting 16 2 15 HB 14 20 100 Bolt 1...

Page 32: ...30 COMMON Parts 7 833 HYDRAULICMOTORDRAWING...

Page 33: ...31 COMMON Parts 7 833HYDRAULICMOTORPARTSLIST REF PART DESCRIPTION QUANTITY 1 7 833 01 O Ring Seal Kit 1 2 7 833 02 Shaft 1 3 7 833 03 Seal 3...

Page 34: ...32 Accessories 71 702 5TH WHEEL HITCH ASSEMBLY...

Page 35: ...16 18 x 1 2 HNTL 516 18 Lock Nut 5 16 18 2 3 7 725 5th Wheel Gooseneck 1 HG 14 28 180 Grease Fitting 1 4 HB 38 16 175 Bolt 3 8 16 x 13 4 1 HNTL 38 16 Lock Nut 3 8 16 1 5 13 417 Master Link 1 6 16 918...

Page 36: ...34 Accessories 71 703 STANDARDHITCHASSEMBLY...

Page 37: ...200 Loom Clamp 1 5 7 835 Mitten Grip 1 6 9011 10 1 4 Poly Rope 10 Long 1 7 7 816 Lock Handle 1 8 16 918 Coil Spring 1 9 HRP 38 250 Roll pin 3 8 x 21 2 1 10 HSMFCS 14 20 100 Machine Screw 1 4 20 x 1 2...

Page 38: ...17 Rear Hopper 27 097 Decal Oil OilTank 76 304 Decal Crush Points Hopper 76 305 Decal Rotating Parts Reel Housing 75 651 Hopper Lift Safety Bar Rear frame Hopper Lift Safety Bars QUICKREFERENCEREPLACE...

Page 39: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 40: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state THEREARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTHABOVE ALLIMPLIED WARRANTIES O...

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