background image

6

Introduction

SETUP

The Sweep Star V62 arrives from 

 with some setup required.

1. Remove the top and sides from the shipping crate then remove the banding from the Sweeper.

Banding is under tension.

2. You will have to install the hitch onto your Sweep Star V62.

3. You will need a 22HP (minimum) tow vehicle with  a 2600# minimum load capacity.

a.

Clevis Hitch - You will need a 

3

/

4

 diameter  by 4" pin with some type of lock.

b.

Ball Hitch - You will need a 2" ball and a locking pin for the coupler.

c.

5th Wheel Hitch - You will need the 5th wheel hitch mechanism mounted on
your tow vehicle.

d. After the sweeper is hooked to the tow vehicle, you must raise the jack then

turn it so that the foot of the jack is under the tongue of the sweeper.

4. Install castor wheels onto the brush/finger head assembly. You may put the

machine bushings and spacers (A) on in any combination to get desired height.
You should leave one machine bushing on the very bottom and one on the very top
next to the lockpin.

5. Check the tire pressure. Sweep Star V62:  18 psi (1.3 bar) Castor

Wheels: 20 psi (1.4 bar).

6. Install the battery. Battery box is located behind the hydraulic oil

tank. This is a negative grounding system.

Connecting battery cables to the wrong post could result
in personal injury and/or damage to the electrical sys-
tem. Make sure battery and cables do not interfere or
rub on any moving part. Connect the red po)
cable (A) to the battery first. When disconnecting remove
the black negative(-) cable (B) first.

7. Check the engine oil and add as necessary. The dip stick is located on the right side, to the back of the

engine. Oil fill is located on top of valve cover, use SAE 10W-40 API Service SJ or higher motor oil. DO
NOT OVERFILL.

8. Check coolant level. Coolant tank is located on the left side of the engine.

9. Fill fuel tank, located on right side, with Unleaded 87 Octane gasoline (minimum).

Fuel is flammable. Caution must be used when storing or handling it. Do not fill fuel tank
while engine is running or in an enclosed area. Fumes are explosive and dangerous to
inhale. DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL.

10. Check hydraulic fluid level in tank. Remove cap and add SAE 10W-40 API Service SJ or higher motor oil if

necessary. Fluid level should be about 2"-2

1

/

2

" (5 - 6.4 cm) from the top of the tank when cold.

11. Machine should be greased before starting. See Maintenance part of manual.

12. Read operating instructions before starting.

Summary of Contents for 78-200-B

Page 1: ...Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Operator s Sweep Star V62 Model 78 200 B November 2007...

Page 2: ...on 1 Symbols 2 3 Safe Practices 4 Specifications 5 Setup 6 9 Controls Instruments 10 Service 11 13 Operation 11 12 Overloading Debris Hopper and Vacuum Housing Wear 12 Battery 13 Diagrams 14 17 Wiring...

Page 3: ...ce instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from...

Page 4: ...vel Choke Open Choke Closed Hand Throttle Hour Meter Hour Meter Fuse Glow Plug Glow Plug Off Glow Plug On RPM Gasoline Diesel Water Temperature Temperature Light Engine Oil Engine Stop Engine Start En...

Page 5: ...Parts Manual Operation Pinch Point Step Hot Surface Hydraulic Fluid Penetration Lift Arm Tractor Engage Disengage PTO Ground Speed Fast Slow H High L Low F Forward R Reverse N Neutral Warning Danger...

Page 6: ...vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions...

Page 7: ...utomotive type 45 12 volt BCI Group Size 45 Cold CrankingAmps 480 minimum Ground Terminal Polarity Negative Maximum Length 9 23 cm Maximum Width 5 38 14 cm Maximum Height 9 23 cm FLUIDCAPACITY Crankca...

Page 8: ...behind the hydraulic oil tank This is a negative grounding system Connecting battery cables to the wrong post could result in personal injury and or damage to the electrical sys tem Make sure battery...

Page 9: ...eper on a level surface Use the jack to raise or lower the front of the sweeper so the tongue is 9 off the ground Position the hitch insert G into the tongue It has two holes the first hole F is for m...

Page 10: ...en the other adjust ment lock E 6 The control panel M has all the hoses wiring and throttle cable connected to it and to the sweeper The control panel is wrapped and fastened to the front of the sweep...

Page 11: ...he control panel from the sweeper bring it forward with the hoses to the rear and the throttle on the left hand side 5 Fasten the control panel to the control panel mount H with the four truss head ma...

Page 12: ...machine operation The hour meter operates when ignition switch is on C Tailgate Lever The tailgate lever is used to open and close the tailgate Refer to decal for direction D Reel Off On Valve Turns t...

Page 13: ...replace as needed 5 Inspect hydraulic lines for damage or leaks Never use hands to inspect leaks 6 Check hydraulic oil level in right side tank The level should be 2 to 21 2 5 6 4 cm from top of tank...

Page 14: ...aves and trash 5 They will not hold 7 or 4 cubic yards of aerifier cores 6 The maximum depth in the debris hopper of aerifier cores is Model 78 200 78 500 Sweep Star V62 40 in 101 cm VACUUM HOUSING WE...

Page 15: ...e is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact area...

Page 16: ...14 Diagrams WIRINGDRAWING...

Page 17: ...4 13 488 Ignition Switch 1 5 50 359 Oil Light 1 8874 Female Bullet Connector 1 8875 Male Bullet Connector 1 8963 Heat Shrink 2 6 Plug on Engine 1 7 8975 30Amp Circuit Breaker 1 8977 Circuit Breaker Bo...

Page 18: ...16 Diagrams HYDRAULICDRAWING...

Page 19: ...8 248 Hydraulic Hose front hyd cyl to rear valve 1 8 78 246 Hydraulic Hose rear hyd cyl to front valve 1 9 13 584 Oil Tank 1 10 8917 12 75 Suction Hose 5 8 ID x 123 4 1 18 040 Hose Clamp 2 11 78 251 H...

Page 20: ...for the machinery is available from EC Declaration of Incorporation In accordance with EN ISO 17050 1 2004 Smithco Inc 34 West Avenue Wayne PA USA 19087 3311 2006 42 EC The Machinery Directive Sweep...

Page 21: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 22: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state THEREARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTHABOVE ALLIMPLIED WARRANTIES O...

Reviews: