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12

Service

OPERATION

DECK LIFT ARMS

1.

The deck lift arms (D) are located on the
right and left sides of the main frame
above the reel housing.

2.

The up position (A) is used in transport.

3.

The lower position (B) is used when reel
is being used.

4.

To lower the deck, grab deck lift handle (D)
and lift up and away from the machine.
Lower handle to the bottom of the slot (B).

5.

To raise the deck, lift the deck lift handles
(D) all the way up and push in towards
machine to rest in notch (A).

6.

The jack (C) must be put in the up position
whenever the machine is in motion. Pull
the lockpin (E) and rotate the jack towards
the machine. Replace lockpin.

OVERLOADING DEBRIS HOPPER AND WEAR ON VACUUM HOUSING

OVERLOAING DEBRIS HOPPER

Smithco Sweeper-Vacs are designed to carry the following maximum loads:

Model 78-200 & 78-500 Sweep Star V62

   860 lbs. (400 kg)

PLEASE NOTE THE FOLLOWING:

1.

Loads heavier than that will damage the unit.

2.

Such damage is not covered by warranty.

3.

Overloading is particularly easy when collecting aerifier cores.

4.

The hoppers on the Big Vac and V62 are large in order to hold 7 and 4  cubic yards respectively, of thatch, grass
clippings, leaves and trash.

5.

They will not hold 7 or 4 cubic yards of aerifier cores.

6.

The maximum depth (in the debris hopper) of aerifier cores is:

Model 78-200 & 78-500 Sweep Star V62

40 in. (101 cm)

VACUUM HOUSING WEAR

The Big Vac & V62 are fitted with a wear resistant liner in the vacuum housing. This will provide additional husing life.
Be sure the following points are explained to the user:

1.

The vacuum housing and impeller must be cleaned each time the unit is used so the housing liner is inspected
daily. Only Smithco Sweeper-Vacs provide a clean out/inspection port for easy inspection and cleaning.

2.

When bare steel is visible at any point in the housing lining, the lining must be replaced. It is expected the liner
will wear and be replaced. It is a vast improvement over competitive units with no liners.

3.

Replacement of the liner or the vacuum housing due ti wear is normal and is not covered by warranty.

4.

Collection of aerifier cores causes extreme wear on the liner (and if unchecked, on the housing).

5.

Caution users that, while Smithco Sweeper-Vacs do an excellent job collecting cores, the lining (and the
housing) will wear quickly in such use.

RUBBERIZED BOOT

The rubberized boot between main unit and sweeper head is subject to wear and damage from debris. Unless
defecetive, replacement of this boot is not covered by warranty.

Summary of Contents for 78-200-B

Page 1: ...Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Operator s Sweep Star V62 Model 78 200 B November 2007...

Page 2: ...on 1 Symbols 2 3 Safe Practices 4 Specifications 5 Setup 6 9 Controls Instruments 10 Service 11 13 Operation 11 12 Overloading Debris Hopper and Vacuum Housing Wear 12 Battery 13 Diagrams 14 17 Wiring...

Page 3: ...ce instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from...

Page 4: ...vel Choke Open Choke Closed Hand Throttle Hour Meter Hour Meter Fuse Glow Plug Glow Plug Off Glow Plug On RPM Gasoline Diesel Water Temperature Temperature Light Engine Oil Engine Stop Engine Start En...

Page 5: ...Parts Manual Operation Pinch Point Step Hot Surface Hydraulic Fluid Penetration Lift Arm Tractor Engage Disengage PTO Ground Speed Fast Slow H High L Low F Forward R Reverse N Neutral Warning Danger...

Page 6: ...vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions...

Page 7: ...utomotive type 45 12 volt BCI Group Size 45 Cold CrankingAmps 480 minimum Ground Terminal Polarity Negative Maximum Length 9 23 cm Maximum Width 5 38 14 cm Maximum Height 9 23 cm FLUIDCAPACITY Crankca...

Page 8: ...behind the hydraulic oil tank This is a negative grounding system Connecting battery cables to the wrong post could result in personal injury and or damage to the electrical sys tem Make sure battery...

Page 9: ...eper on a level surface Use the jack to raise or lower the front of the sweeper so the tongue is 9 off the ground Position the hitch insert G into the tongue It has two holes the first hole F is for m...

Page 10: ...en the other adjust ment lock E 6 The control panel M has all the hoses wiring and throttle cable connected to it and to the sweeper The control panel is wrapped and fastened to the front of the sweep...

Page 11: ...he control panel from the sweeper bring it forward with the hoses to the rear and the throttle on the left hand side 5 Fasten the control panel to the control panel mount H with the four truss head ma...

Page 12: ...machine operation The hour meter operates when ignition switch is on C Tailgate Lever The tailgate lever is used to open and close the tailgate Refer to decal for direction D Reel Off On Valve Turns t...

Page 13: ...replace as needed 5 Inspect hydraulic lines for damage or leaks Never use hands to inspect leaks 6 Check hydraulic oil level in right side tank The level should be 2 to 21 2 5 6 4 cm from top of tank...

Page 14: ...aves and trash 5 They will not hold 7 or 4 cubic yards of aerifier cores 6 The maximum depth in the debris hopper of aerifier cores is Model 78 200 78 500 Sweep Star V62 40 in 101 cm VACUUM HOUSING WE...

Page 15: ...e is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact area...

Page 16: ...14 Diagrams WIRINGDRAWING...

Page 17: ...4 13 488 Ignition Switch 1 5 50 359 Oil Light 1 8874 Female Bullet Connector 1 8875 Male Bullet Connector 1 8963 Heat Shrink 2 6 Plug on Engine 1 7 8975 30Amp Circuit Breaker 1 8977 Circuit Breaker Bo...

Page 18: ...16 Diagrams HYDRAULICDRAWING...

Page 19: ...8 248 Hydraulic Hose front hyd cyl to rear valve 1 8 78 246 Hydraulic Hose rear hyd cyl to front valve 1 9 13 584 Oil Tank 1 10 8917 12 75 Suction Hose 5 8 ID x 123 4 1 18 040 Hose Clamp 2 11 78 251 H...

Page 20: ...for the machinery is available from EC Declaration of Incorporation In accordance with EN ISO 17050 1 2004 Smithco Inc 34 West Avenue Wayne PA USA 19087 3311 2006 42 EC The Machinery Directive Sweep...

Page 21: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 22: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state THEREARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTHABOVE ALLIMPLIED WARRANTIES O...

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