Smithco 45-204 Parts & Service Download

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Reference

DECAL LIST

This is a list of decals located on the Sand Star. Part number, description and location will help in
reordering decals.

REF#

PART#

DESCRIPTION

QTY

45-095

Decal, Dash Panel

27-077

Decal, Round Smithco

51-184

Decal, Park Brake

25-298

Decal, Warning Hot

25-277

Decal, Battery

45-135

Decal, Sand Star III

25-372

Decal, Smithco Star

25-286

Decal, Pinch Points

25-370

Decal, DbA 88

25-354

Decal, Tire Pressure 5PSI

25-386

Decal, Lift & Lower

25-337

Decal, Speed Boss

25-352

Decal, Bypass Valve

Summary of Contents for 45-204

Page 1: ...Sand Star IV Model 45 204 3WD Series Parallel Hydraulic Steering sn 4HS0200 July 2016 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...lic Diagram 14 15 Parts 16 49 Main Frame 16 17 Seat Panel 18 19 Front Fork 20 21 Dashboard 22 23 Foot Pedal Linkage 24 25 Fuel Tank 26 27 Oil Tank 28 29 Belts and Pulleys 30 31 18 HP Engine 32 33 Pump...

Page 3: ...hco Smithco machines have a Serial Number and Model Number Both numbers are needed when ordering parts Refer to engine manual for placement of engine serial number For product and accessory informatio...

Page 4: ...After engine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral positio...

Page 5: ...Pressure Alternator 16 amp WHEELS TIRE Three 22 X 11 10 0 Knobby Tires 5 psi 34 bar Optional 23 10 50 x 12 Turf Tires 5 psi 34 bar Smithco 48 265 SPEED Forward Speed 0 to 10 m p h 0 16 kph Reverse Spe...

Page 6: ...to the body and put the cover back on TOWING When it is necessary to move the Sand Star without engine running bypass valve built into hydrostatic pump must be open by turning it counterclockwise The...

Page 7: ...first and change filter after the first 50 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 from top of tank when fluid is cold Do not overfill 4 After changing oil and or fi...

Page 8: ...ase charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fume...

Page 9: ...d controls Check the hydraulic fluid level Check the tire pressure Check condition of hydraulic hoses and fittings Inspect and clean the machine After the first 50 hours Change Hydraulic Oil Filter Cl...

Page 10: ...fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure 5 psi Check the Instrumentation Inspect...

Page 11: ...on the left hand side of the machine and operates both rear wheels Pull lever back to engage and push forward to disengage To adjust turn the knob on the end of the handle DRUMBRAKEADJUSTMENT The bra...

Page 12: ...ine make certain that the hand throttle is in the idle position 1200 engine RPM 3 Engine speed must increase as soon as the foot pedal begins to move in either direction At the full forward position t...

Page 13: ...boss rod from machine so it does not interfere with other opera tions STORAGE When storing remove the key from the key switch to avoid unauthorized persons from operating machine 1 Before storing cle...

Page 14: ...12 Diagrams Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple W White WIRINGDRAWING...

Page 15: ...15 782 Rocker Switch Unlit 1 5 34 201 Lights Optional 3 43 505 Lights Wire Harness 1 6 13 488 Ignition Switch 1 7 8975 Circuit Breaker 30AMP 1 8977 Breaker Boot 1 8 45 119 Red Battery Cable 1 9 Batter...

Page 16: ...14 Diagrams 45 204HYDRAULICDRAWING...

Page 17: ...c Pump 1 19 45 037 Hydraulic Hose 12 5 1 20 18 170 Tee 2 21 45 041 Right Upper Steel Tube 1 22 45 040 Right Lower Steel Tube 1 23 45 065 Right Wheel Motor w Brake 1 24 45 066 Left Wheel Motor w Brake...

Page 18: ...16 Parts MAINFRAMEDRAWING...

Page 19: ...12 13 747 Filler Breather 1 13 586 03 Neck 1 13 42 005 Oil Tank 1 14 45 044 LH Fender fiberglass 1 15 13 718 Steering Wheel 1 13 726 Center Cap 1 16 76 364 90 Black Boot comes with 76 362 1 76 362 Til...

Page 20: ...18 Parts SEATPANELDRAWING...

Page 21: ...t Brace 1 7 45 088 Basket Mount 1 8 8 532 Basket 1 9 45 085 Seat Panel 1 10 14 269 Adjustable Low Back Seat 1 42 608 Wire Harness 1 11 45 113 LH Rear Fender Mount 1 12 26 034 Ball Stud 2 HNFL 516 18 F...

Page 22: ...20 Parts FRONTFORKDRAWING...

Page 23: ...0 Bolt 1 2 13 x 71 2 4 18 76 238 Front Wheel Motor 1 19 HNFL 12 13 Flange Lock Nut 1 2 13 4 20 13 033 Hub 1 21 45 021 Knobby Tire and Wheel 1 45 021 01 Tire 22 x 11 x 10 1 45 021 02 Wheel 1 22 14 265...

Page 24: ...22 Parts DASHBOARDDRAWING...

Page 25: ...5 16 18 4 11 45 090 Dash Board 1 12 45 078 Top Mount Bracket 1 13 50 359 Warning Indicator Light 1 14 13 488 Ignition Switch assembly 1 76 310 Key Set 1 15 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 4...

Page 26: ...24 Parts FOOTPEDALLINKAGEDRAWING...

Page 27: ...18 2 15 HP 18 100 Cotter Pin 1 8 x 1 2 16 HMB 58 14 Machine Bushing 5 8 x 10GA 3 17 76 128 Flange Bushing part of floor board frame 4 18 HBCL 516 18 075 Carriage Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flang...

Page 28: ...26 Parts FUELTANKDRAWING...

Page 29: ...Bank Hydraulic Valve 1 78 551 Handles 2 13 45 087 RH Fender Support 1 14 HB 516 18 200 Bolt 5 16 18 x 2 2 15 45 061 Upper Valve Mount 1 16 45 062 Lower Valve Mount 1 17 HNFL 516 18 Flange Whiz Lock Nu...

Page 30: ...28 Parts OILTANKDRAWING...

Page 31: ...asher 5 16 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 13 45 056 Oil Filter Brace 1 HB 14 20 075 Bolt 1 4 20 x 3 4 2 HW 14 Washer 1 4 2 HNFL 14 20 Flange Lock Nut 1 4 20 2 14 45 105 LH Front Fender M...

Page 32: ...30 Parts BELTSANDPULLEYSDRAWING...

Page 33: ...16 x 23 4 1 HWL 38 Lock Washer 3 8 1 11 42 797 Pump 1 12 HB 12 13 175 Socket Screw 1 2 13 x 13 4 2 HNTL 12 13 Lock Nut 1 2 13 2 13 42 246 Hub 3 4 1 14 42 331 Pulley 2 15 HB 38 16 275 Hex Bolt 3 8 16 x...

Page 34: ...32 Parts 18HPENGINEDRAWING...

Page 35: ...16 225 Bolt 3 8 16 x 21 4 4 HW 38 Washer 3 8 4 HNTL 38 16 Top Lock Nut 3 8 16 4 18 45 046 Engine Plate 1 19 20 618 Rubber Insulators 4 HB 516 18 075 Bolt 5 16 18 x 3 4 8 HNFL 516 18 Flange Lock Nut 5...

Page 36: ...34 Parts PUMPDRAWING...

Page 37: ...ing 1 HB 14 20 400 Bolt 1 4 20 x 4 1 HNTL 14 20 Lock Nut 1 4 20 1 HW 14 Washer 1 24 1 13 HMB 12 14 Machine Bushing 1 2 x 14GA 7 14 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Whiz Lock Nut 3 8 16...

Page 38: ...36 Parts REARAXLEDRAWING Torque To 120 ft lbs 156Nm...

Page 39: ...ever 1 12 45 074 Park Brake Link 2 13 HB 516 18 100 Bolt 5 16 18 x 1 2 HW 516 Washer 5 16 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 14 45 075 Equalizer 1 HCP 516 100 Clevis Pin 5 16 x 1 2 HP 18 100 Cott...

Page 40: ...38 Parts REARRAKELIFTDRAWING...

Page 41: ...er 3 8 2 12 34 220 Pivot Bracket RH 1 33 086 Flange Bushing part of 34 220 1 HG 14 28 180 Grease Fitting 1 4 28 x 180 1 13 15 019 Rubber Grip 2 14 43 140 Frame Mount 1 15 HSSHB 12 13 200 Button Socket...

Page 42: ...ITY 1 18 168 90 Elbow 2 2 HHP 18 Bridge Pin 1 8 1 3 HCP 58 150 Clevis Pin 5 8 11 2 1 4 10 554 Hydraulic Cylinder 1 14 529 Seal Kit 1 5 HNJ 58 18 Jam Nut 5 8 18 1 6 18 154 Rod End 1 HG 14 28 180 Grease...

Page 43: ...S11 2 6 78 415 10 Metric Socket Screw M5 x 8 x 45 4 7 78 415 04 Flanged Washer HDM10 2 8 78 415 03 O Ring Seal 4 9 78 415 12 Check ValveAssembly HDM12 1 10 78 415 13 3 4 16 SAE 8 Screw Plug 3 11 18 16...

Page 44: ...42 Parts 34 103ORBITROLDRAWING...

Page 45: ...1 Drive 1 14 15 301 08 Drive Pin 1 15 Spool 1 16 Spring Retaining Ring 1 17 34 103 01 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 1...

Page 46: ...44 Parts REARWHEELMOTOR 7 5C I DRAWING...

Page 47: ...aring 1 7 13 615 03 Drive Link 1 8 Ring Seal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 End Cover 1 12 13 615 01 Bolt 7 13 Commulator Seal matches with 10 1 14 13 615 0...

Page 48: ...46 Parts 42 797 VARIABLEPUMPDRAWING...

Page 49: ...105 Retaining ring 2 28 14 216 Spring coiled pin 4 30 14 220 Trunnion shaft 1 33 14 226 O ring 1 34 14 130 Back up ring 1 35 13 110 05 Pipe plug 2 36 O ring 2 38 13 110 01 Bypass valve 1 39 10 117 03...

Page 50: ...5 Decal Dash Panel 1 2 27 077 Decal Round Smithco 1 3 51 184 Decal Park Brake 1 4 25 298 Decal Warning Hot 1 5 25 277 Decal Battery 1 6 45 135 Decal Sand Star III 2 7 25 372 Decal Smithco Star 1 8 25...

Page 51: ...18 462 Oil Drain Valve SEALKITS 42 797 Variable Pump 14 098 Seal Kit 45 065 45 066 Wheel Motor Rear 14 080 Seal Kit 45 067 Wheel Motor Front 14 080 Seal Kit 13 729 2 Bank Valve 78 415 03 Seal Kit 10 5...

Page 52: ...50 Accessories 45 004ROPSDRAWING...

Page 53: ...n the roll bar toward the rear of the machine 2 Place four 1 1 4 bolts in the right mount plate holes and tighten Place two 1 1 4 bolts on left rear and two 1 1 2 bolts on left front Bolts are longer...

Page 54: ...52 Accessories 45 016LIGHTKITDRAWING...

Page 55: ...rds and center light facing to the rear 2 Using the square u bolts mount light bar assembly to the roll bar 3 Tighten u bolts down and make sure light bar and lights are secure 4 Tighten all hardware...

Page 56: ...54 Accessories 45 017 AREMOTEAIRCLEANER...

Page 57: ...2 4 and 5 2 Install air cleaner assembly on air filter mount Ref 8 3 Install air cleaner and mount onto left main frame post using 7 16 bolts and lock nuts Ref 1 If roll bar is installed remove bolts...

Page 58: ...56 Accessories...

Page 59: ...Adjustable Disc Edger 34 45 177 Nail Scarifier 36 Rear Attachments C 42 391Q 72 Pro Brush Tournament Rake 38 43 392Q 84 Pro Brush Tournament Rake 42 42 130Q 84 Mild Steel Rake 46 42 132Q 72 Mild Steel...

Page 60: ...A 2 Front Attachment 13 731 SINGLEBANKHYDRAULICVALVEDRAWING...

Page 61: ...5 78 415 04 Flanged Washer HDM10 3 6 13 731 03 Spool 1 7 78 415 11 Positioner 1 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 2 11 13 731 04 1 4 Ball...

Page 62: ...A 4 Front Attachment 45 005HYDRAULIC 40 SANDPLOWDRAWING HYDRAULICVALVEPLUMBINGDRAWING...

Page 63: ...2 HW 38 Washer 3 8 2 HWL 38 Lockwasher 3 8 2 HN 38 16 Nut 3 8 16 2 11 HB 12 13 300 Bolt 1 2 13 x 3 2 HNTL 12 13 Lock Nut 1 2 13 2 12 HB 38 16 250 Bolt 3 8 16 x 21 2 2 HNTL 38 16 Lock Nut 3 8 16 2 13 H...

Page 64: ...A 6 Front Attachment 45 005HYDRAULICSANDPLOWDRAWING HYDRAULICVALVEPLUMBINGDRAWING...

Page 65: ...itting in the A port 9 Using the valve mount as a template Measure in approximately 3 inches from edge of right fender and mark Line valve mount up with contour of the fender and the right side of the...

Page 66: ...A 8 Front Attachment 45 009ALUMINUM 40 SANDPLOWDRAWING...

Page 67: ...sest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for a more fine tuned adjustment 2 Assemble the...

Page 68: ...A 10 Front Attachment 45 019 ALUMINUM 60 SANDPLOWDRAWING...

Page 69: ...blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for a more fine tuned adjustment 2 Assemble the Ref 1 Lift...

Page 70: ...A 12 Front Attachment 45 17940 ANGLEPLOW...

Page 71: ...2 13 x 2 2 HNTL 12 13 Lock Nut 1 2 13 2 10 HB 58 11 300 Bolt 5 8 11 x 3 1 HNTL 58 11 Lock Nut 5 8 11 1 11 42 495 Pivot Frame 1 12 45 092 Aluminum Sand Plow Blade 1 13 HB 38 16 100 Bolt 3 8 16 x 1 4 1...

Page 72: ...A 14 Front Attachment 45 18060 ANGLEPLOW...

Page 73: ...2 13 x 2 2 HNTL 12 13 Lock Nut 1 2 13 2 10 HB 58 11 300 Bolt 5 8 11 x 3 1 HNTL 58 11 Lock Nut 5 8 11 1 11 42 495 Pivot Frame 1 12 35 011 Aluminum 60 Sand Plow Blade 1 13 HB 38 16 100 Bolt 3 8 16 x 1 4...

Page 74: ...B 16 Center Attachment 45 014 WEEDCULTIVATOR...

Page 75: ...2 1 INSTALLATIONINSTRUCTIONS 1 Blade assemblies Ref 5 should be bolted to the center lift bar Ref 3 Use the 3 8 16 x 11 4 bolt Ref 4 and flange lock nut Ref 6 2 Attach the center lift bar to main fram...

Page 76: ...B 18 Center Attachment 45 006SANDCULTIVATORDRAWING...

Page 77: ...x 21 2 1 INSTALLATIONINSTRUCTIONS 1 Tine segments Ref 5 should be bolted to the center lift bar Ref 3 Use the 3 8 16 x 1 bolt Ref 6 and lock nut Ref 4 2 Attach the center lift bar to main frame using...

Page 78: ...B 20 Center Attachment 45 008SANDCULTIVATORWITHSPRINGTINESDRAWING...

Page 79: ...ALLATIONINSTRUCTIONS 1 Springs Ref 6 should be bolted to the center lift bar Ref 3 with the spring holder Ref 5 between center lift bar and the spring Bolt in place with 5 16 18 x 1 bolt Ref 7 and loc...

Page 80: ...B 22 Center Attachment 45 012CONSTRUCTIONLEVELINGBLADEDRAWING...

Page 81: ...1 5 INSTALLATIONINSTRUCTIONS 1 Bolt leveling blade Ref 5 to center lift bar Ref 3 using five 3 8 16 x 1 bolts Ref 7 and five 3 8 16 lock nuts Ref 4 as shown on drawing 2 Attach the center lift bar to...

Page 82: ...B 24 Center Attachment 45 013FIELDSCARIFIERWITHTINES DRAWING...

Page 83: ...LATIONINSTRUCTIONS 1 Assemble seven digger blades Ref 6 to the center lift bar Ref 5 using the 3 8 16 x 11 4 bolts washers and nuts Ref 4 13 Do not put the two digger blades on that mount with the cas...

Page 84: ...B 26 Center Attachment 45 007INFIELDSCARIFIERWITHVERTICALBLADES DRAWING...

Page 85: ...x 11 4 2 HW 38 Washer 3 8 2 INSTALLATIONINSTRUCTIONS 1 Assemble the tine Segments Ref 6 to the center lift bar Ref 5 using the 3 8 16 x 1 bolts washers and nuts Ref 4 2 Mount the right and left caste...

Page 86: ...B 28 Center Attachment 45 360INFIELDSCARIFIERWITH LONGVERTICALBLADES DRAWING...

Page 87: ...16 x 11 4 2 HW 38 Washer 3 8 2 INSTALLATIONINSTRUCTIONS 1 Assemble the tine Segments Ref 6 to the center lift bar Ref 5 using the 3 8 16 x 1 bolts washers and nuts Ref 4 2 Mount the right and left cas...

Page 88: ...B 30 Center Attachment 45 011INFIELDSCARIFIERWITHCHISELBLADESDRAWING...

Page 89: ...8 Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 INSTALLATIONINSTRUCTIONS 1 Assemble seven digger blades Ref 6 to the center lift bar Ref 5 using the 3 8 16 x 11 4 bolts washers and nuts Ref 21 on the outs...

Page 90: ...B 32 Center Attachment 45 195GRADERBLADEDRAWING 45 195GRADERBLADECARRIERDRAWINGS WithoutRollBar With Roll Bar...

Page 91: ...emoved bolts with the included 3 8 16 x 11 4 Hex Bolts and 3 8 Flat Washers Ref 3 Reinstall the Blades Ref A and secure using the 3 8 16 Lock Nuts that were set aside 4 Check all hardware for tightnes...

Page 92: ...B 34 Center Attachment 45 175ADJUSTABLEDISCEDGERDRAWING...

Page 93: ...bolt Spindle Assembly Ref to the Edger Mount Ref 6 Use the1 2 13 Bolts Washers and Lock Nuts Ref 7 to secure 2 Slide the Disc Flange Ref 12 on the Spindle Shaft Ref 13 up to the shoulder Then place th...

Page 94: ...B 36 Center Attachment 45 177 NAILSCARIFIERWITHCASTORWHEELSDRAWING...

Page 95: ...214 Long Spacer 2 6 42 539 Lynch Pin 2 7 HMB 34 10 Machine Bushing x 10GA 12 8 42 204 Castor Fork 2 9 42 202 Tire Wheel 2 10 33 338 Axle Bearing 2 11 HB 12 13 600 Hex Bolt 13 x 6 2 HNTL 12 13 Lock Nu...

Page 96: ...C 38 Rear Attachment 42 391Q 72 183CM PROBRUSH TOURNAMENTRAKEDRAWING...

Page 97: ...ide Rake 3 10 HMB 58 14 Machine Bushing 5 8 x 14GA 4 11 HRP 14 100 Roll Pin 1 4 x 1 2 12 43 154 Draw Bar 1 13 50 081 Rubber Bumper 2 14 50 081 Rubber Bumper 2 HNFL 38 16 Flange Whiz Loc Nut 3 8 16 4 1...

Page 98: ...C 40 Rear Attachment 42 391Q 72 183CM PROBRUSH TOURNAMENTRAKEDRAWING Fig 1 Fig 3 Fig 2...

Page 99: ...nd Lock Nuts Assemble with the Springs Ref 4 as shown in Fig 2 Please note that the 3 8 Flat Washers are used only on the Outside Assemblies Secure when assembled 5 Mount your PROBRUSH TOURNAMENT RAKE...

Page 100: ...C 42 Rear Attachment 42 392Q 84 213CM PROBRUSH TOURNAMENTRAKEDRAWING...

Page 101: ...ide Rake 3 10 HMB 58 14 Machine Bushing 5 8 x 14GA 4 11 HRP 14 100 Roll Pin 1 4 x 1 2 12 43 144 84 Draw Bar 1 13 50 081 Rubber Bumper 2 14 50 081 Rubber Bumper 2 HNFL 38 16 Flange Whiz Loc Nut 3 8 16...

Page 102: ...C 44 Rear Attachment 42 392Q 84 213CM PROBRUSH TOURNAMENTRAKEDRAWING Fig 1 Fig 3 Fig 2...

Page 103: ...nd Lock Nuts Assemble with the Springs Ref 4 as shown in Fig 2 Please note that the 3 8 Flat Washers are used only on the Outside Assemblies Secure when assembled 5 Mount your PROBRUSH TOURNAMENT RAKE...

Page 104: ...C 46 Rear Attachment 42 130Q84 213CM MILDSTEELTOURNAMENTRAKEDRAWING...

Page 105: ...x 14GA 4 8 HNC 14 20 Cap Nut 1 4 20 2 HWL 14 Lock Washer 1 4 2 9 43 144 Draw Bar 1 10 42 116 Rubber Grommet 2 11 42 110 Left Inside Mount 1 12 42 108 Inside Trowel Mount 1 13 HB 14 20 150 Bolt 1 4 20...

Page 106: ...C 48 Rear Attachment 42 130Q84 213CM MILDSTEELTOURNAMENTRAKEDRAWING...

Page 107: ...n the slot on the bottom of the drawbar 6 Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using the truss head screw 5 16 18 x 1 Ref 1 Attach four finishing blades...

Page 108: ...C 50 Rear Attachment 42 132Q72 183CM MILDSTEELTOURNAMENTRAKEDRAWING...

Page 109: ...x 14GA 4 8 HNC 14 20 Cap Nut 1 4 20 2 HWL 14 Lock Washer 1 4 2 9 43 154 Draw Bar 1 10 42 116 Rubber Grommet 2 11 42 110 Left Inside Mount 1 12 42 108 Inside Trowel Mount 1 13 HB 14 20 150 Bolt 1 4 20...

Page 110: ...C 52 Rear Attachment 42 132Q72 183CM MILDSTEELTOURNAMENTRAKEDRAWING...

Page 111: ...in the slot on the bottom of the drawbar 6 Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using the truss head screw 5 16 18 x 1 Ref 1 Attach four finishing blades...

Page 112: ...C 54 Rear Attachment 13 758 MAXFLEXSANDRAKE...

Page 113: ...s Ref 7 one to each of the Rake Frames Refs 6 11 14 using two Hex Bolts and Flange Lock Nuts Ref 8 Slide Groomer Blades to end of slot and tighten hardware 5 Attach the five Finishing Blades Ref 12 to...

Page 114: ...C 56 Rear Attachment 45 50384 RAKEASSEMBLYDRAWING...

Page 115: ...e three groomer blades Ref 7 one to each of the rake frames Refs 6 11 14 using two hex bolts and flange lock nuts Ref 8 Slide groomer blades to end of slot and tighten hardware 5 Attach three large fi...

Page 116: ...C 58 Rear Attachment 45 511RUBBERFLEXRAKEASSEMBLYDRAWING...

Page 117: ...all five rake sections using 1 4 x1 machine bolts and flange lock nuts Ref 11 Add cover straps Ref 8 and then tighten hardware 2 Lay out right left and center rake sections and connect them using 1 2...

Page 118: ...C 60 Rear Attachment 13 740 SANDRAKEBRUSHKITDRAWING For use with 42 130...

Page 119: ...brush track and the mounting brackets Now bolt the Mounting Brackets Ref 5 to the brush track using the bolts and flange whiz lock nuts Ref 4 2 To mount the Brush Assembly Refs 1 5 to the Rake Drawbar...

Page 120: ...C 62 Rear Attachment 13 684SANDRAKEBRUSHKITDRAWING For use with 13 438 HOLELOCATION...

Page 121: ...ck Nuts 1 4 20 4 INSTALLATIONINSTRUCTIONS 1 Place the brush Ref 2 into the brush track Ref 1 Place the brush channel Ref 3 between the brush track and the mounting brackets Now bolt the mounting brack...

Page 122: ...C 64 Rear Attachment 13 298QFANRAKEATTACHMENTDRAWING 13 319 KFANRAKEKIT DRAWING...

Page 123: ...RIPTION QUANTITY 1 13 326 Left Holder 1 2 13 329 Long Holder 2 3 13 327 Center Holder 1 4 13 328 Right Holder 1 5 29 541 Lock Pin 5 6 13 310 Rake 5 FANRAKEKITINSTRUCTIONS 1 Remove connector links that...

Page 124: ...C 66 Rear Attachment 26 007QPROFESSIONALINFIELDFINISHERDRAWING...

Page 125: ...to drawbar Ref 3 using two bolts Ref 4 and center lock nuts Ref 2 2 Mount Professional Field Finisher to the hitch on the trap rake by sliding the drawbar into the quick hitch locking mechanism 3 Whe...

Page 126: ...C 68 Rear Attachment 43 002Q FLEXACTIONFIELDFINISHERWITH BRUSHDRAWING...

Page 127: ...x 1 1 HNCL 38 16 Center Lock Nut 3 8 16 1 5 HHP 18 Bridge Pin 1 8 2 6 43 146 Frame 1 7 18 297 Cap Plug 2 8 HMB 58 14 Machine Bushing 5 8 x 14GA 10 9 26 047 Leveler Bar 1 10 13 681 Mount Bracket 2 11...

Page 128: ...C 70 Rear Attachment 43 002QFLEXACTIONFIELDFINISHERWITH BRUSHDRAWING...

Page 129: ...nto welded tabs on each end of frame and secure with 1 8 x 1 cotter pin 6 Install flail bar strap Ref 4 to center tab on frame with 3 8 16 x 1 bolt and 3 8 16 center lock nut Loose fit is required Do...

Page 130: ...C 72 Rear Attachment 26 008QFLEXACTIONFIELDFINISHERDRAWING...

Page 131: ...ounting bar with curved leveler bar resting on top on the smooth sides of flails If all flails and washers do not fit snugly at this time remove leveler bar and install enough machine bushings to ensu...

Page 132: ...C 74 Rear Attachment 43 043 FINISHINGBRUSHKITDRAWING HOLELOCATION...

Page 133: ...m your unit it will not be used with the brush 2 Place the brush Ref 1 into the brush track Ref 2 Place the brush channel Ref 4 between the brush track and the mounting brackets Ref 5 Now bolt the mou...

Page 134: ...C 76 Rear Attachment 43 008DRAGMATDRAWING...

Page 135: ...1 4 19 601 Steel Drag Mat 1 5 13 752 Left Carrier Mount 1 INSTRUCTIONS 1 The Drag Mat Kit can be installed on all Super Star with or without the optional Roll Bars 2 Remove the two insides bolts from...

Page 136: ...C 78 Rear Attachment 45 17672 DRAGMAT FINISHERBRUSHDRAWING...

Page 137: ...using the 6 1 4 20 x 3 4 Hex Bolts and 1 4 20 Flange Lock Nuts Secure fasteners tight 3 The holes on each of the Brush Mount Arms will line up Mount to the pin on the Drawbar Ref 9 and secure using th...

Page 138: ...C 80 Rear Attachment 45 010 BOXGRADERDRAWING...

Page 139: ...Up Bar 1 9 HB 12 13 200 Bolt 1 2 13 x 2 3 HNTL 12 13 Lock Nut 1 2 13 3 10 HCP 12 150 Clevis Pin 1 2 x 11 2 2 HHP 18 Bridge Pin 1 8 2 11 34 216 Blade Assembly 1 12 34 214 Spring Rod 2 HMB 58 14 Machine...

Page 140: ...C 82 Rear Attachment 42 586QGREENSTARRBSMAINFRAMEDRAWING...

Page 141: ...2 539 Lynch Pin5 16 4 3 42 536 Spring 6 4 42 537 Spade Bolt 6 HNTL 38 16 Lock Nut 3 8 16 6 5 42 576 Spring Tower 3 6 HB 38 16 275 Bolt 3 8 16 x 23 4 2 HNTL 38 16 Lock Nut 3 8 16 2 7 42 577 Frame 1 8 H...

Page 142: ...C 84 Rear Attachment 42 581GREENSTARRBSROLLERSET 3 DRAWING...

Page 143: ...ost models The four adjustment holes on the hitch are for making sure all three rollers are touching the ground at the same pressure When installing roller system start with the lower mounting holes o...

Page 144: ...C 86 Rear Attachment 42 585GREENSTARRBSBRUSHSET 3 DRAWING...

Page 145: ...the same pres sure When installing brush system start with the lower mounting holes on hitch Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction OPERATION Make sure...

Page 146: ...C 88 Rear Attachment 42 582 GREEN STAR RBS SPIKER SET 3 DRAWING...

Page 147: ...ment holes on the hitch are for making sure all three spikers are touching the ground at the same pres sure When installing spiker system start with the lower mounting holes on hitch Tire pressure sho...

Page 148: ...C 90 Rear Attachment 43 009 72 COCOMATFINISHERDRAWING...

Page 149: ...3 4 Hex Bolts and 1 4 20 Flange Lock Nuts Secure fasteners tight 3 The holes on each of the Brush Mount Arms will line up Mount to the pin on the Drawbar Ref 9 and secure using the remaining Bridge P...

Page 150: ...UANTITY 1 GL650 1 Groomer Frame 1 2 GL650 3 Pull Arms Set includes 2 arms 1 3 HP8 09 01 Pull Arm Locking Pins Set included 2 pins 1 4 HP 8 10 Hitch Pin 7 5 HP 8 02 6 Mounting Pin Set included 2 pins 1...

Page 151: ...C 93 Rear Attachment 43 170RAHNGROOMER REF PART DESCRIPTION QUANTITY 1 GL650 6 BroomAssembly Complete 1 2 GL650 6 2 Broom Channel withArms 1 3 GL650 6 1 Replacement Broom 1...

Page 152: ...1 Spring Tine Channel withArms 1 3 GL650 4 10 2 Rods 1 2 x 60 2 4 GL650 4 15 Spring Tine Replacement Set includes 38 pcs 1 5 GL650 4 10 3 End Cap 1 6 HHCS 1 4 x 3 4 2 7 Lock Nut 1 4 2 8 GL650 4 Scarif...

Page 153: ...QUICKATTACH CROSS MEMBER PICTURE 1 2 INSTALL THE RAHN PULL ARM BRACKETS LEFT RIGHT ON TOP OF THE BRACKETS USED FOR THE QUICKATTACH SYSTEM USING THE HARDWARE PROVIDED WHEN INSTALLING THE BRACK ETS THE...

Page 154: ...C 96 Rear Attachment TYPHOONDRAWING...

Page 155: ...2 01 Impeller Wear Plate Gasket and Seal 1 41 532 02 Gasket 1 41 532 03 Seal 1 13 18 376 Close Nipple 3 2 14 41 530 Swivel Joint 3 1 15 18 382 2 5 Suction Hose 1 16 41 527 Band Clamp 2 5 2 17 41 529 D...

Page 156: ...728 Switch Body On Off On 1 2 77 261 Circuit Breaker 40 amp 1 8977 Circuit Breaker Boot 1 3 U 1 300 Amp Battery not supplied 1 4 22 056 Cable 1 12 031 Battery Boot 1 5 22 065 Starter Cable 1 6 16 754...

Page 157: ...tar and lock in place with lock pin 7 There are 1 2 and 1 spacers on the castor wheels that can be arranged in any combination to achieve the desired height Please keep both side adjusted the same 8 T...

Page 158: ...C 100 Rear Attachment 41 50212VBROADCASTSPREADERDRAWING...

Page 159: ...nd fertilizing needs 1 Using the six 6 5 16 18 x 11 4 Hex Bolts and Whiz Loc nuts Ref 2 mount the Spreader Ref 1 to the Spreader Mount Ref 3 Tighten all hardware 2 Connect to the Quick Hitch Receiver...

Page 160: ...fe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Prod...

Page 161: ...cturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers...

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