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Smeg WD1160, User Manual

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Smeg WD1160 User Manual Download Page 10

 

 

 

 

User Manual 

WD2145-WD1160-WD4060-WD4190 

Page 10 - 85 

 

 

  

ELECTRICAL CONFIGURATION 

A number of different electrical connection options are available for each 60cm and 90cm model referred 
to in the table. 

The suffix added to the model names varies depending on the connection type.  

- “WD4060

-1

” indicates single-phase model: “ 

1N~

 ” 

- “WD4060

-3

” indicates three-phase model, 230V between phases, no neutral: “ 

3~

 ” 

- “WD4060”. If the model does not have a suffix it will be three-phase, with neutral, 400V between phases: 
“ 

3N~

 ”. 

 
For the 45 cm model: WD2145, only the single-phase model is available, with two options. 
- “WD2145” : standard, for 230V ~ 50Hz electrical connection with Schuko plug 
- “WD2145” variant cod. 860476 for UK market, 230V ~ 50Hz electrical connection, UK BS 1363 plug. 
 
Contact your local dealer for advice about the model best suited to your needs. 

 

2.1

 

ACCESSORIES AND OPTIONALS 

2.1.1

 

WASHING TROLLEYS 

 

 

N.B:

 the device is supplied without the washing trolleys and instrument holder baskets

 

. 

Only models with the suffix “

D”

 are supplied complete with standard dental trolleys: (E.g. for 

WD4060: racks 

CS1-1

 and 

CS2

, for WD2145 racks D-CS1 and D-CS2). 

Contact your local dealer for details of the range of racks and baskets best suited to your washing 
requirements. 
Visit 

www.smeg-instruments.com

 for information about the standard range of products available. 

To view the offering of WASHING ACCESSORIES, click:  
 

MEDICAL 

-> PRODUCTS -> WASHING AND DISINFECTION 

DENTAL DIVISION

 -> PRODUCTS –> THERMAL DISINFECTION  WASHER -> ACCESSORIES

 

 

 

Installation

, maintenance and any repairs of 

accessories

 must be carried out by technical 

staff authorised by the manufacturer.

  

Any components must always be replaced with genuine spare parts

 

 

2.1.2

 

WD-PRINTE” printer - W1245, WD1160, WD4060 series 

The appliance’s RS-232 port can be used to connect the external WD-PRINTE printer, supplied with its own power 
transformer.  
 
This accessory should be used 

only with thermal paper

, 

57.5mm

 ± 1mm, recommended weight 55 g/m

2

. 

To operate this accessory, simply connect the transformer to the power socket and connect the RS-232 port to the RS-
232 socket on the rear of the glassware washer. Refer to the accessory’s manual for detailed instructions. 

 

 

fig. 

1

 

– Optional desktop printer and detail of RS-232 connection port

 

 

 

Summary of Contents for WD1160

Page 1: ...WD2145 WD1160 WD4060 WD4190 INSTRUMENT WASHERS USER MANUAL Translation of the original instructions issued in Italian ...

Page 2: ...facturer declines all liability for uses other than those described in this manual Consumables detergents air filters thermal printer paper etc are not covered by the warranty except for any manufacturing defects The Warranty does not cover any parts found to be faulty due to negligent or careless use improper use failure to comply with the appliance s operating instructions incorrect installation...

Page 3: ...pecial offers Our After Sales Department will be able to provide you with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorised Service Centre INTERNATIONAL CUSTOMERS PLEASE CONTACT YOUR LOCAL DISTRIBUTOR instruments smeg it service instruments smeg it Our whole product offering can be viewed at www smeg instruments com ...

Page 4: ...TION 21 5 4 INDICATOR LEDS DETAILED EXPLANATION 22 5 5 SELECTING THE WASHING PROGRAMME 24 5 6 PROGRAMS INSTALLED 26 5 6 1 RESINS SOFTENER REGENERATION AND WASHING PHASE 26 5 6 2 DRYING PHASE Only for WD4060 WD4190 series 27 5 6 3 CUSTOM PROGRAMS 29 5 7 A0 THERMAL DISINFECTION PARAMETER 30 5 8 PREPARING THE LOAD FOR WASHING AND DISINFECTION 31 5 9 END OF CYCLE 32 5 10 INTERRUPTING A PROGRAM IN EXEC...

Page 5: ...KLY 68 9 9 EVERY SIX MONTHS 69 9 10 EVERY YEAR 69 10 INSTALLATION 70 10 1 TECHNICAL DATA 70 10 2 PRODUCT DIMENSIONS MEASUREMENTS IN MM 72 10 2 1 WD2145 72 10 2 2 WD1160 WD4060 72 10 2 3 WD4190 73 10 3 POSITIONING THE APPLIANCE 73 10 3 1 CONNECTIONS ON THE BACK OF THE APPLIANCE 74 10 3 2 INSTALLATION ON STAND APPLIANCE STAND 75 10 4 ELECTRICAL SYSTEM REQUIREMENTS 77 10 4 1 WD2145 Power supply cable...

Page 6: ...elow summarises the product s main characteristics For a full list of models and their configurations refer to the LIST OF MODELS point below Basic WD CONTROL ELECTRONIC with MICROPROCESSOR with Time and Date functions DOOR OPENING Automatic DETERGENT DISPENSING Automatic by means of Peristaltic pumps P1 and P2 OPTIONAL DETERGENT DISPENSING Optional peristaltic pump P3 CONTROL OF DETERGENT DISPENS...

Page 7: ...als or dental facilities and are generally paramedics or nursing staff The installation engineer will train the staff assigned to use the appliance at the time of installation The manufacturer declines all liability in the event of malfunctions or accidents caused by use of the appliance by untrained staff The training of the staff responsible includes specific information on the possible risks in...

Page 8: ...qualification OQ process of obtaining and documenting evidence that installed equipment operates within predetermined limits when used in accordance with its operational procedures performance qualification PQ process of obtaining and documenting evidence that the equipment as installed and operated in accordance with operational procedures consistently performs in accordance with predetermined cr...

Page 9: ...4190 WD4190R WD4190D DD Powder detergent dispenser in inner door P1 Peristaltic detergent pump P2 Neutralising agent peristaltic pump P3 Optional peristaltic pump Drying system HEPA H13 absolute filter Steam condenser P1 detergent dispensing monitoring P2 acid neutralising agent dispensing monitoring P3 pump dispensing monitoring SL1 P1 jerry can level monitoring SL2 P2 jerry can level monitoring ...

Page 10: ...h standard dental trolleys E g for WD4060 racks CS1 1 and CS2 for WD2145 racks D CS1 and D CS2 Contact your local dealer for details of the range of racks and baskets best suited to your washing requirements Visit www smeg instruments com for information about the standard range of products available To view the offering of WASHING ACCESSORIES click MEDICAL PRODUCTS WASHING AND DISINFECTION DENTAL...

Page 11: ... 2 1 4 Peristaltic pump P3 cannot be installed on WD2145 Peristaltic pump P3 is always optional contact your local dealer for advice about the model best suited to your needs e g P34060H P34190H Note for WD4190 series the device s cabinet is designed to take two 5 litre cans of Smeg detergent To take a third detergent can for use in combination with P3 the cabinet must be fitted with the TANKBSK T...

Page 12: ... power supply must be disconnected before doing any work on these parts Never touch live parts unless the electricity supply is disconnected Transport storage and unpacking precautions Biohazard Flammability hazard At the end of its working life the product must be consigned to a disposal plant for recovery and recycling in accordance with the relevant legislation in the country of installation Co...

Page 13: ...y staff suitably trained in its operation The chamber of the appliance is not designed for users to climb into it The user must never climb into the chamber this might put his safety at risk ref 7 102 IEC61010 2 040 2005 DEMI WATER ABSENCE If demineralised water is not available the user is responsible for ensuring that the quality of the water supplied to the medical device does not cause mineral...

Page 14: ...and the internal parts of the appliance might be biologically contaminated infected Before handling tools or performing any maintenance Perform a complete disinfection cycle or if you cannot perform a complete Thermo disinfection cycle handle tools with caution using protection devices required for the handling of infected instruments eg gloves lab coat DANGER HOT SURFACES The appliance performs a...

Page 15: ...For WD4190 series only open the hatch of the side cabinet and turn the main switch on Hold down the button with the On Off symbol for 2 seconds to switch the appliance on Press the Door opening button the appliance gives a beep when it receives the signal Release the button and the door will open automatically after a few moments BUTTONS TO BE PRESSED TO OPEN THE DOOR On Off Door opening fig 4 Sel...

Page 16: ...ram showing how to release the lock by hand in any emergency 4 4 OPENING THE DOOR OF THE SIDE CABINET WD4190 ONLY WD4190 series models have a side cabinet with a hatch which opens like a drawer Once the hatch is open users have full access to the components inside Main switch circuit breaker Panel printer if installed Detergent cans To open the cabinet hatch simply pull it towards you using the st...

Page 17: ...he side cabinet hatch is open the user has access to the device s master switch and the printer if installed fig 8 The RS 232 data port and the data output switch which directs data either to the transmission port or to the printer are located above the master switch panel RS 232 DATA PORT DATA OUTPUT SWITCH ...

Page 18: ...he display and indicator LEDs are in the middle and the control buttons at the sides and bottom CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On Off Functions Drying Decrease only on WD4060 WD4190 series Drying Increase only on WD4060 WD4190 series Start Stop Door opening Selection Selection The diagrams below only us the layout relating to WD4060 models The same remarks and procedures also ...

Page 19: ...on the display maximum time setting default time 2 horizontal bars medium duration 1 horizontal bar short duration Start Stop This button starts the selected cycle or interrupts a cycle in progress It must be held down for 2 seconds Two beeps sound when a cycle is started or stopped The button is also used again holding it down to confirm the value of an appliance parameter during modification Fun...

Page 20: ... door is opened automatically by means of an electric lock opening is only permitted in conditions of safety for the user The user simply presses the button there is no need to hold it down The button also provides an Escape function it is pressed to quit the procedure for displaying or modifying an appliance parameter In this case it has to be held down 2 seconds Selection Program selection butto...

Page 21: ... with indicator LEDs around the perimeter LED SYMBOLS SYMBOL MEANING SYMBOL MEANING No detergent A0 thermal disinfection Maintenance filter replacement Only for WD4060 WD4190 Temperature Appliance maintenance Time time left on display Lack of salt Thermal disinfection identifies cycles with thermal disinfection Alarm Drying Only for WD4060 WD4190 ...

Page 22: ...ter is optional on the GW series The LED indicates that the absolute filter needs to be replaced Operation of the light is triggered by the number of drying operating hours set at 500h when the filter is new The filter must be replaced by authorised staff Appliance maintenance The appliance counts the number of cycles performed and the LED comes on to alert the user that maintenance is required Th...

Page 23: ...f at least 80 C Temperature With cycle running The LED lights up when the display shows the temperature in the chamber With drying in progress The LED lights up when the display shows the temperature in the dryer pipe function introduced from firmware version 4 6 xx yy With appliance in standby the value on the display shows the max temperature associated to the cycle being selected Thermal disinf...

Page 24: ...old it down for 2 seconds 7 Two beeps sound to indicate the start of the cycle 8 Once the selected program has been successfully completed the display shows End 9 Interrupting the cycle A cycle in progress can be interrupted by pressing the Start Stop button WD series If the program is stopped it is no longer possible to restart the current cycle After the interruption a reset cycle is performed a...

Page 25: ...h program a resin regeneration phase may be automatically tripped followed by resin washing to ensure that the integral softener operates correctly These procedures do not take place at every cycle but are triggered as needed depending on the intake water hardness and the amount of water used The procedures are not included in the theoretical cycle time shown initially on the display In order for ...

Page 26: ...le indicates when a specific phase takes in cold water and when demineralised water If demineralised water is deselected by means of the appliance setup parameters the appliance will always take in cold water Whenever possible connection to demineralised water is recommended for better final rinsing results and to avoid the formation of limescale 5 6 1 RESINS SOFTENER REGENERATION AND WASHING PHAS...

Page 27: ...s t_1 10 minutes t_2 target_time t_3 4 minutes Duration with 2 dashes t_1 10 minutes t_2 0 5 x target_time t_3 4 minutes Duration with 1 dash t_1 10 minutes t_2 0 t_3 4 minutes Duration with 0 dashes t_1 4 minutes t_2 0 t_3 4 minutes NOTES The target time stated in the table refers to the time specified in the annexed PROGRAM TABLE document In a standard program e g with drying having t_target 25m...

Page 28: ...splay during Drying setting adjustment N B important for selecting the cycle and max cycle temperature The drying temperature stated in the programs table e g 110 C refers to the value measured at a specific point of the Dryer duct and does not correspond to the temperature reached by the load Temperatures in the chamber during drying never exceed 90 C ...

Page 29: ...a record should be kept of the various phases and the new program settings Warning when creating a custom program do not include more than two thermal disinfection phases at 93 C for 10min CUSTOM PROGRAM RECORD TEMPLATE Program 1 Prewash Wash cold 2 Wash Enzymatic Wash 3 Chemical Disinfection 4 Neutralisation 5 Mains Water Rinse 6 Demi Rinse 7 Hot Demi Rinse 8 Thermal Disinfection Td lubrication 9...

Page 30: ...phase when the temperature is kept constant at close to the target value set Programs that include thermal disinfection have therefore been designed to offer the following A0 values Temperature C and time min A0 90 C 1 600 90 C 5 3000 93 C 5 6000 93 C 10 12000 The formula for calculating A0 is given below 10 80 0 10 T A Time in seconds for which the disinfection temperature must be maintained T Di...

Page 31: ...entire surface of the elements to be processed Instruments which can be dismantled must be prepared and stowed as instructed by the manufacturer Overlapping must always be avoided For effective cleaning items with hinged joints must be opened to minimise the overlapped surfaces The instrument holder devices used and the fixing devices must be designed so that no shadow zones are created during sub...

Page 32: ...ctiveness has occurred A beep sounds to indicate the end of the cycle fig 18 End of cycle display screen The word End indicates that the washing process has been completed correctly If automatic opening is enabled the door is released automatically and the 4 dashes appear on the display WD Series Automatic door opening at the end of the cycle cannot be set an operative must be present Wait about 1...

Page 33: ...rogram the letter S appears on the display followed by the code of the current program WD Hospital Instrument Washer If the program is stopped it is no longer possible to restart the current cycle After the interruption a reset cycle is performed automatically to return the machine to the standby condition fig 19 Interrupting a Program hold down the Start Stop button fig 20 Display screen Suspensi...

Page 34: ...tion the system quits the option and the last parameter set is maintained N B the current date and time must be set to allow the delayed start setting to function correctly 5 11 1 DELAYED START Setting the hours Delayed start initially the display shows dh 00 The selection keys can be pressed to set up to a max of 12 hours dh 12 The clock LED remains on while the selection is made and the value se...

Page 35: ... set a delay of 1 h 5 11 3 TEMPORARY DISABLING OF DEMI WATER Funzionaliltà presente a partire dalla versione firmware main 1 8 0 32 Aprile 2013 Press the Start Stop and Door opening buttons simultaneously for a moment to display the status of the demineralised water disabling option The Selection buttons can be used to deselect the use of demineralised water Modifications to the parameter must be ...

Page 36: ...the end of which it is deactivated automatically When the disabling option is active demi water is replaced with cold water in all the phases where it would normally be used 1 1 2 fig 24 Demi water disabling buttons To access the function hold down the Functions Door opening buttons together To select demi water disabling Selection buttons fig 25 Display screen TEMPORARY disabling of demi water th...

Page 37: ...ccurs the device manages its status independently and does not allow a RESET to be performed until the automatic process for dealing with the alarm has been completed STARTING A RESET After an alarm or with the appliance at a standstill press the Functions and Start Stop buttons and hold them down for about 2 seconds until a beep is heard P appears on the display and the RESET procedure starts At ...

Page 38: ... Off Functions keys Parameters use Functions LH Selection keys 6 SETUP MODE FUNCTIONS The appliance has setup procedures for modifying its operating parameters The setup mode is accessed by pressing the Functions button and requires a password For reasons of security and responsibility 4 levels of password are available for access to more and more complex functions 1 USER Level 1111 2 SUPERUSER Le...

Page 39: ...a seguente Per passare da una voce alla successiva pressione breve del tasto 5 Funzioni Setup Item Description Set Appliance parameter setup detailed explanation provided below in Set Parameters Cloc Date and time detailed explanation provided below in Cloc Parameters Filt Drying filter counter Press the Start Stop button to display the number of absolute filter hours left before the maintenance m...

Page 40: ... WD4060 WD4190 series a short press on the button Drying has the same meaning of the short press on button Functions 3 Selection buttons Modification of the selected parameter During modification the parameter concerned flashes on the display 4 Start Stop hold down to confirm the modification Once the modification has been confirmed the parameter stops flashing and appears on the display with stea...

Page 41: ...old down the Start Stop button to access the parameters in this case identified as C1 C2 etc Parameter C1 sets the current year Use the Selection buttons to modify the parameter Use the Functions buttons to move to another parameter Confirm changes using the Start Stop button ...

Page 42: ...um recommended quantity 15ml litre Increase and decrease with the Selection buttons Display and Modification Display 4 Water hardness setting Set the hardness in f in steps of 5 Range 5 60 f The default setting is 40 f Warning Make sure that the value is actually the same as the hardness of the water used Display and Modification Display and Modification 6 Printer language English by default the l...

Page 43: ...introduced from Main Firmware version 4 6 xx yy If d 0 the superuser is able to modify the dosages If d 1 the superuser is not able to modify the dosages but can display them Default value d 0 This Parameter can only be modified by the authorised engineer Display Only Display Only E Parameter for setting presence or absence of the WD LANE accessory Parameter introduced from Main Firmware version 4...

Page 44: ...User Manual WD2145 WD1160 WD4060 WD4190 Page 44 85 fig 33 Set t value can be or on In this latter case a test cycle will be activated ...

Page 45: ...ting disabled 1 meaning overwriting enabled 1 is the default value for the parameter overwriting is permitted and no alarm is triggered when the appliance s memory is full WARNING If overwriting is disabled parameter b 0 alarm AF 91 is triggered once the memory is full In this case the appliance is cut out and will not perform any more cycles until the data from the memory are downloaded to free s...

Page 46: ...9 2 2012 10 17 11 12 33 START PHASE N 3 2012 10 17 11 13 19 Inflow Detergents 2012 10 17 11 13 41 TL1 36 9 TCL 36 5 2012 10 17 11 13 41 Start heating Target temp 0 2012 10 17 11 15 41 TL1 49 9 TCL 49 5 2012 10 17 11 15 41 Start heating Target temp 0 2012 10 17 11 15 41 TL1 49 9 TCL 49 5 2012 10 17 11 16 41 START PHASE N 4 2012 10 17 11 17 26 Inflow Detergents 2012 10 17 11 17 49 TL1 33 3 TCL 32 9 ...

Page 47: ...on e Door opening button 7 hold pressed to quit the parameter being modified and the Cloc function During modification the parameter concerned flashes CLOC PARAMETER DESCRIPTION C1 Year last two figures only 00 99 e g for 2012 enter 12 C2 Month 1 12 C3 Day 1 31 C4 Hour 1 24 C5 Minutes 0 59 C6 Seconds 0 59 fig 36 Cloc parameters Hold down the Start Stop button to access the parameters in this case ...

Page 48: ...user can disable up to 15 of the 16 programs available The procedure is similar to that in use for the setup parameters Step Button Action 1 Start stop hold down to access the option To access the PrEn parameters hold down until the PrEn setup option appears on the display 2 Functions quick press Selects the programs to be enabled disabled 3 Buttons for Selection Modification of the selected param...

Page 49: ...User Manual WD2145 WD1160 WD4060 WD4190 Page 49 85 fig 37 Example of use of the PrEn function to disable display of program 06 on the screen ...

Page 50: ...n filling the softener tank with regenerating salt If water of average hardness is used fresh salt will have to be added about every 20 washes The softener tank contains about 1 kg of coarse salt The salt tank is in the bottom of the glassware washer s chamber Remove the bottom basket unscrew the cap of the tank by turning it anticlockwise and pour in the salt using the funnel supplied with the gl...

Page 51: ...ttles closed in a dry place to prevent the formation of lumps which might lead to poorer washing results Once bottles have been opened they must not be kept for too long since the detergents tend to lose their efficacy ATTENTION If the jerry can level sensors are not fitted check the levels of product in the cans bottles to ensure that programs are not performed without detergent or neutralising a...

Page 52: ...tic pumps detergent suction and intake circuit and level and flow sensors if installed The intake pipe is supplied complete with intake filter The filter pushes into place on the pipe Make sure that the filter is always fitted and correctly positioned to keep the detergent dispensing system in good working order Check regularly that the silicone hose is properly fixed to the stainless steel intake...

Page 53: ...xx may vary depending on the suction nozzle configuration required for series WD1160 WD4060 WD LS3060 Contact your local dealer for advice about the accessory best suited to your needs and your device WARNING The electrical connection to level sensors must be made using the terminal board provided inside the rear crosspiece each peristaltic pump has a terminal for connection of the relative level ...

Page 54: ... using the cleaning agents listed in this manual The parameters of the various phases of the programmed washing cycles duration temperature extension and doses have been calculated on the basis of the use of these agents The appliance s effectiveness and correct operation cannot be guaranteed in the event of use of cleaning agents other than those recommended here N B the THIRD pump P3 is an optio...

Page 55: ...tact with the skin or eyes wash immediately and thoroughly with water If possible apply a sterile gauze dressing Seek medical advice Swallowing rinse out the mouth with plenty of water Seek for medical advice immediately DETERGENT SAFETY DATA SHEETS Detergent SAFETY DATA SHEETS must be kept 1 close to the place where detergents are stored 2 close to the appliance In easily accessible positions The...

Page 56: ...start a new program The washing cycle can be started with this message present i e overriding the warning by pressing the Start Stop button again If two or more similar alarms e g cans P1 and P2 empty the Start Stop button will have to be pressed twice or more before the cycle can be started The device s internal memory records the event but allows execution of the cycle Maintenance filter replace...

Page 57: ...s of the information provided by the user Regular checks every 6 months year to ensure that the initial characteristics are retained are recommended If the characteristics change contact the authorized engineer for modification of the parameters accordingly Alarm The machine displays an anomaly which can be generated by a fault or by the detection of abnormal conditions The segment display shows A...

Page 58: ...described for the RESET PROCEDURE 1 DEFAULT PROCEDURE If the event which triggered the alarm is due to a temporary anomaly the situation can be resolved as follows Switch off using the On Off button and then switch on again using the same button The display shows a flashing OFF during automatic management of the anomaly The word OFF becomes steady once the situation has been resolved 2 RESET PROCE...

Page 59: ...AF 11 No cold water during filling Check the water supply 1 Check that the intake tap is open 2 Check the water supply pressure 3 Check that the filler hoses are correctly positioned Follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 13 No demineralised water Check the water and demi water supply 1 Check that the intake tap is open 2 If using...

Page 60: ...30 During the working cycle the chamber water level exceeds the safety level Water safety level Check the water supply to the appliance 1 Intake pressure 2 That the connections are correct as specified in this manual For the user follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE If there are leaks turn off all water supply taps at once and cont...

Page 61: ... properly before starting a cycle 2 Do not force the door open with a cycle in progress always use the buttons provided on the appliance to stop a cycle and open the door 3 Check there is nothing between the door and the appliance s chamber preventing the door from closing properly 3 Follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 56 Door ...

Page 62: ...eries products The alarm occurs when the temperature is over 45 C at the start of the cycle Wait for the appliance to cool before starting a new cycle AF 78 Restore fail Problem of motherboard For the user follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 79 Program not compatible This alarm is triggered if a program is created using the TRA...

Page 63: ...n or since its last service contact the After Sales Service for routine maintenance Press the Start Stop button to override the message and continue using the device The service must be carried out as soon as possible to keep the device in good working order The device s internal memory records the event AF 94 Temperature below actual temperature during extension phase T not stable For the user fo...

Page 64: ...AFF Any work done on the appliance by unauthorised staff is not covered by the warranty and is performed under the user s responsibility During maintenance and cleaning if appropriate use personal protection equipment 9 2 CLEANING THE DEVICE AND ITS PARTS General cleaning The external surfaces and inner door of the device must be cleaned at regular intervals once a month is recommended with a soft...

Page 65: ...4 Appliance bottom spray arm remove and clean regularly to maintain optimal washing results Cleaning the filter unit The filter unit consists of a coarse filter a conical fine filter and a larger external filter To ensure that the appliance operates effectively it is extremely important to keep the filters clean They should therefore be inspected frequently e g if glassware with paper labels is wa...

Page 66: ... out the central filter 9 2 2 WD1160 WD4060 WD4190 filter elements fig 45 Draining filters in the chamber dismantling procedure and detailed view Coarse conical filter To remove the coarse filter press the tabs of the filter and pull upwards A fig 45 Clean the filter and replace it Conical fine filter This is located underneath the conical coarse filter B and should be checked and cleaned whenever...

Page 67: ...or rust has deposited in the pipelines if this has occurred allow water to run from the water supply tap for a few minutes Restore the electricity supply if disconnected Reconnect the water supply hose and turn on the tap Run a program containing a Td thermal disinfection phase with no load for processing A thermal disinfection cycle should be performed before using the device if it has been out o...

Page 68: ...ly closed 5 If the elements processed are streaked stained etc make sure that The amount of neutralising agent dispensed is not excessive 6 If there are visible traces of rust in the chamber The chamber is made of corrosion proof steel so any rust marks are due to external factors pieces of rust from the water pipes etc Specific products for removal of these stains are commercially available Make ...

Page 69: ...cially the internal hose 2 Inspection of the detergent intake pipes and replacement if necessary 3 Inspection of the door gasket and replacement if necessary 4 Inspection of the drying system filters relative and absolute and replacement if necessary 5 Inspection and if necessary cleaning replacement of the filters water intake filters on the filler pipes detergent filters on the suction systems 6...

Page 70: ... is recommended Fe2 Fe3 max 0 5 ppm Cold water temperature max 35 C Demineralised water conductivity max 30μS cm Limits depending on microbial contamination Minimum microbiological quality required potable water ref limits in accordance with Italian Legislative Decree 31 2001 DIMENSIONS and WEIGHT Series WD2145 WD1160 WD4060 WD4190 Standard External Height x Width x Depth 850 x 450 x 620 850 x 600...

Page 71: ...3x38 16 A ON POWER SUPPLY L1 N OTHER DATA DATA COMMUNICATION PRINTER CONNECTION RS 232 PORT MAX NOISE LEVEL 50dB AMBIENT CONDITIONS USE Indoor ALTITUDE Up to 1000m AMBIENT TEMPERATURE From 5 C to 40 C MAX RELATIVE HUMIDITY 80 for temperatures up to 31 C with linear decrease to 50 at the temperature of 40 C INSTALLATION CATEGORY OR SURGE CATEGORY or INSTALLATION CATEGORY II ELECTRICAL INSULATION CL...

Page 72: ... D E F STANDARD 620 600 30 450 850 10 STANDARD PAD1 730 770 600 30 450 850 10 10 2 2 WD1160 WD4060 The appliance can be requested with top for built in installation for special requirements In this case the product is 30 mm shorter than the stated height fig 47 WD1160 WD4060 Product overall dimension diagram VERSION A B C D E F STANDARD 600 600 30 600 850 10 STANDARD ACQUASTOP 600 600 30 600 857 1...

Page 73: ...he appliance can be installed with its sides flush against those of the adjacent cabinets taking care not to obstruct the steam vent on the rear The wall at the back should be in masonry or another waterproof material Also take care that the heat does not reach any electrical circuits or sockets behind the appliance The appliance has water intake and drain hoses which can be positioned leading to ...

Page 74: ...A Demi water intake hose B Mains water intake hose C Electricity supply cable D Steam condenser exhaust hose E Appliance drain hose P1 Peristaltic pump P1 intake hose and P1 can detergent level sensor cable P2 Peristaltic pump P2 intake hose and P2 can detergent level sensor cable H RS 232 port for PC or printer connection Cables with connectors for correct connection are provided with the followi...

Page 75: ...for identification with P1 detergent and P2 acid neutraliser WD4190 Rear of WD4190 WD4190 front view side cabinet open 10 3 2 INSTALLATION ON STAND APPLIANCE STAND If the device is installed on a stand e g product B6040L for WD1160 WD4060 B9040L for WD4190 with having height base height HB all the measurements of height above the supporting surface provided in this document must be increased by th...

Page 76: ...Manual WD2145 WD1160 WD4060 WD4190 Page 76 85 HMi Hi HB Where Hi normal height stated in the document HB height of appliance stand HMi height recalculated for appliance installed on stand fig 48 B6040L Stand ...

Page 77: ...arket UK BS1363 plug WARNING The device is supplied complete with power cable with plug for connection to the electrical mains the plug constitutes its disconnection device and must be easily accessible to the user 10 4 2 WD1160 WD4060 WD4190 Power supply cable and disconnection device Characteristics of the power supply cable supplied with the appliance FROR 5 x 2 5 mm 2 5G2 5 450 750 V IMQ mark ...

Page 78: ...e filter provided A in the illustration when connecting the end of the intake hose fig 49 Fit the filters provided when connecting the intake hose MODELS NUMBER CONNECTIONS CONNECTION TYPE cw dw hw WD2145 WD1160 WD4060 WD4190 2 1 1 10 5 3 POSIZIONAMENTO DEI RUBINETTI DI CARICO I rubinetti per il carico idrico devono essere posizionati in prossimità dell apparecchio in posizione accessibile all ute...

Page 79: ...gral water softener unless the hardness of the intake water is known Regular checks must be made e g every 6 months year on the intake water to ensure that the initial values are maintained to allow the appliance parameters to be corrected if the characteristics change Dw DEMINERALISED WATER optional connection but strongly recommended If available the use of demineralised water conductivity 30 µS...

Page 80: ...nd the bottom of the tank This height ensures that water is supplied to the PAD at a pressure of about 0 1 bar The manufacturer declines all responsibility for any damage or injury caused by incorrect installation of the pump by unauthorised technical staff fig 51 Unpressurised tank height above appliance installation surface ...

Page 81: ...d as d appliance drain hose d drain cd steam condenser drain hose cd condenser drain The diagram and summary table are provided below fig 52 Diagram The water drain connections may be on the right or left of the appliance always considering the maximum distance I MODELS No OF DRAIN HOSES Distance I Distance between drain and side of appliance cm DRAIN TYPE AND HEIGHT H ABOVE APPLIANCE INSTALLATION...

Page 82: ...p is recommended During installation the following precautions should be complied with Since the drain water temperature is 95 C the end of the drain hose must be permanently connected to the hose connector using the ties provided There must be no sharp bends in the drain hose which might cause restrictions The difference in height between the end of the drain hose and the surface on which the app...

Page 83: ...above accessories for any connection details The RS 232 cable used for the connection must have the following characteristics CONNECTION TYPE CONNECTOR Crossover Null Modem Female Female fig 55 RS 232 female connector Not all PC models have serial ports In these cases a USB SERIAL adapter accessory must be used When choosing the accessory bear in mind the following characteristics Adapter USB fema...

Page 84: ...n switch and the printer if installed RS232 port for data transmission connection by means of TRACELOG software Data output switch used to activate the panel printer or data transmission on the RS232 port These two devices can never operate simultaneously The data output switch activates the printer when turned to II or the RS 232 port when turned to I fig 58 WD4190 Position of the RS 232 port and...

Page 85: ...60 WD4060 WD4190 Page 85 85 Smeg S p A Instruments Division Via Leonardo da Vinci 4 42016 Guastalla RE Italy Tel 39 0522 8211 Fax 39 0522 821 592 E Mail instruments smeg it service instruments smeg it www smeg instruments com ...

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