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No.  TQ1230001-OM106-B

 

Explanation of Symbols

 

Sy mbol

 

Definition

 

 

Things you must not do. 
Instructions are provided as a drawing or sentence next to the symbol. 

 

Things you must do 
Instructions are provided as a drawing or sentence next to the symbol.

 

Operator 

1. This Operation Manual is intended for those who have knowledge of machinery using pneumatic equipment, and   

have sufficient knowledge of assembly, operation and maintenance of such equipment. 
Only those persons are allowed to perform assembly, operation and maintenance. 

2. Read and understand this Operation Manual carefully before assembling, operating or providing maintenance to   

the product. 

 

Safety Instructions 

Warning 

 

Disassembly 

prohibited 

Do not disassemble, modify (including the replacement of board) or repair other than 
instructed in this manual. 

Otherwise, an injury or failure can result. 

 

Do not 

Do not operate the product outside of the specifications. 

Do not use for flammable or harmful fluids. 
Fire, malfunction, or damage to the product can result. 

Please check the specifications before use. 

 

Do not 

Do not use in an atmosphere containing flammable or explosive gases. 

Fire or an explosion can result. 
The product is not designed to be explosion proof.

 

 

Do not 

Do not use the product in a place where static electricity is a problem. 

Otherwise failure or malfunction of the system can result. 

 

Do not 

Do not cut off the power and compressed air supplied to this product while it is operating.

 

Otherwise it can cause injury due to dropping of workpieces or damage to the system.

 

 

Instruction 

If using the product in an interlocking circuit 

- Provide a double interlocking system, for example a mechanical system. 
- Check the product for proper operation. 

Otherwise malfunction can result, causing an accident.

 

 

Instruction 

The following instructions must be followed during maintenance 

- Turn off the power supply 
- Stop the air supply, exhaust the residual pressure in piping and verify that the air is 

released before performing maintenance work. 

It may cause an injury.

 

 

 
 
 
 

 

Summary of Contents for ZXP7 X1 KA Series

Page 1: ...Product Number ZXP7 X1 KA The outward appearance showed on this manual is an example of the vacuum gripper with suction cups which is indicated by the product number ZXP7A ZPB25JS X1 KA Refer to the s...

Page 2: ...4 1 Mounting 12 4 2 Wiring 13 4 3 Piping 14 5 Dimensions 15 5 1 Vacuum Gripper 15 5 2 Center of gravity 16 5 3 Suction cup with adapter 17 6 How to change the number of cups 19 6 1 Change to 1 cup wi...

Page 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 4: ...failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Suction cups are exclud...

Page 5: ...fications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Please check the specifications before use Do not Do not use in an atmosphere containing flamm...

Page 6: ...ripper Operating environment Do not use in an environment where corrosive gases chemicals sea water water or steam are present Do not use the product in a place where the product could be splashed by...

Page 7: ...selected Parallel pin 5x10 1 pc Hexagon socket head cap screw M5x10 8 pcs Plug 4 pcs Part No M 3P When cup mounting flange shape is selected Used for decreasing the number of suction cups Tie band 1 p...

Page 8: ...of the Product Air supply port Parallel pin Digital pressure switch O ring 25 6x20 8x2 4 Parallel pin Cups with adapter Robot mounting flange Conforming to ISO 9409 1 31 5 4 M5 Cup mounting flange Wi...

Page 9: ...rd CE UKCA MARKED Note 1 The weight changes by the selected suction cup Refer to 3 4 How to order Note 2 May be restricted depending on the cup diameter mounting orientation or workpiece Please use wi...

Page 10: ...airtight the suction flow becomes zero and vacuum pressure is at the maximum value Pmax 2 When the suction port is opened gradually air can flow through air leakage suction flow increases but vacuum p...

Page 11: ...required lifting force can then be determined by dividing the theoretical lifting force by the safety factor t Lifting force Theoretical lifting force t Theoretical lifting force Theoretical lifting...

Page 12: ...mber ZP3PA T2JT 7A X2 Cup with adapter 7 Attachment ZP3PA T1JT 7A X2 Cup unit Part number Weight by cup material g cup ZPT1 A6 ZPT2 7A X2 ZPT3 7A X2 Adapter unit Vacuum inlet Male thread M6x1 ZPT2 7A...

Page 13: ...d assemble them with bolts included in the accessories Tightening torque 3 0 0 3 Nm Connect the wiring after mount the robot mounting flange Refer to 4 2 Wiring 4 Tighten the vacuum gripper to the rob...

Page 14: ...itch cable specifications Conductor cross section mm2 0 15 AWG26 Insulator O D mm 1 0 Color Brown Blue Black 3 core Sheath Finished O D 3 4 Lead wire length 2m Tip loose wire Caution Do not lift up th...

Page 15: ...ort P Refer to P 24 2 installation of tubing When you remove the tube push the release button and pull out the tube When supplying release pressure is necessary remove plug part No KQ2P 04 and connect...

Page 16: ...15 No TQ1230001 OM106 B 5 Dimensions 5 1 Vacuum Gripper 60 Operating range 50 to 70 60 Operating range 50 to 70 Cup distance is changeable...

Page 17: ...16 No TQ1230001 OM106 B 5 2 Center of gravity ZXP7A ZPB25JN X1 KA Center of gravity X Y Z 1 77 1 18 52 07 Z X Y X Z Y Unit mm...

Page 18: ...2C 7A X2 32 35 20 24 5 2 3 13 15 17 5 19 5 22 24 Model ZPG B 7A X2 Suction cup form Bellows type Dimensions Model A B D E F G H Y ZPG10B 7A X2 10 12 5 5 13 5 21 5 26 5 5 ZPG13B 7A X2 13 15 8 7 19 24 2...

Page 19: ...at vacuum pressure 85 kPa Model ZPG16J 7A X2 Suction cup form Multistage bellows type 2 5 Stage Model ZPG B25 B30 J 7A X2 Suction cup form Multistage bellows type 3 5 Stage Dimensions Model A B D E F...

Page 20: ...al in the accessory plug then mount the plugs to plate A 4 places 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to plate A Reassemble the pa...

Page 21: ...cup mounting flange with cup removed in the process 1 above 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to the product Reassemble the part...

Page 22: ...asket seal in the plug then mount the plugs to plate A Reassemble the parts by reversing the disassembling process with specified tightening torque Caution Tightening torque 1N m As reference tighten...

Page 23: ...2 Maintenance should be performed according to the procedure indicated in the Operation Manual Improper handling can cause damage and malfunction of equipment and machinery 3 Maintenance work Compres...

Page 24: ...tion at the time of initial use The adapter screw point may become loose depending on the operating conditions and environment Be sure to perform regular maintenance How to replace the suction cup Pul...

Page 25: ...ecrease and this product may drop a workpiece during gripping Please perform of safety measures by customer systems Mounting Warning 1 Tighten to the specified tightening torque If the tightening torq...

Page 26: ...n tubing Within 0 1mm Polyurethane tubing Within 0 15mm Within 0 2mm Do not use tubing which does not satisfy the specified tubing O D accuracy It may cause difficulty in connecting the tubing leakage...

Page 27: ...ups are manufactured for use with industrial products they should not come into direct contact with medicines food products etc 2 Depending upon the weight and shape of the workpieces the diameter qua...

Page 28: ...afety measures needs to be taken to prevent falling of workpiece during transfer of the object When gripping with cups which do not grip object is required connect the vacuum saving valve ZP2V series...

Page 29: ...wn in the table below Storing in an environment other than that recommended below may lead to changes in properties deformation discoloration cracking increased adhesiveness etc Recommended Storage En...

Page 30: ...Fluctuation in supply pressure Reconsider compressed air circuit line Addition of a tank etc Vacuum pressure may fluctuate under certain conditions due to ejector characteristics Lower or raise suppl...

Page 31: ...leshooting apply for UKCA 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior noti...

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