SMC Networks VCC Series Operation Manual Download

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Doc. no.VCC1***-OML0002-B

PRODUCT NAME

Valve for Water and Chemical Base Fluids

(2/3 Port Air Operated Valve)

MODEL / Series / Product Number

VCC series

2021-06-10 14:35

DG018865

Summary of Contents for VCC Series

Page 1: ...Doc no VCC1 OML0002 B PRODUCT NAME Valve for Water and Chemical Base Fluids 2 3 Port Air Operated Valve MODEL Series Product Number VCC series ...

Page 2: ... Instructions P2 ３ Specific Product Precautions P4 ４ How to Order P8 ５ Specifications Weight P10 ６ Dimensions P11 ７ Special Tools P16 ８ Disassembly Assembly Maintenance Procedure P18 ９ Replacement Parts P 20 １０ Trouble shooting P24 1 ...

Page 3: ... failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product...

Page 4: ...oduct or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products with production equipm...

Page 5: ...bon powder is generated by the compres sor it may adhere to the inside of the valves and cause a malfunction Refer to Best Pneumatics No 5 for further details on com pressed air quality 4 Ambient environment Use within the operable ambient temperature range Confirm the compatibility between the product s composition materials and the ambient atmosphere Be sure that the fluid used does not touch th...

Page 6: ... Be careful regarding clogging of filters and strainers 2 Replace filter elements after one year of use or earlier if the pressure drop reaches 0 1 MPa 3 Clean strainers when the pressure drop reaches 0 1 MPa 2 Storage In case of long term storage after use with heated water thor oughly remove all moisture to prevent rust and deterioration of rubber materials etc 3 Exhaust the drain from an air fi...

Page 7: ...diately Flu ids that solidify or being cured may block the leak detection so port and leak may not be detected 2 If applying high voltage to the fluid it must be earthed by using the bolt to mount the base Do not use sealing tape when piping as it may insulate Piping Caution 1 Piping to pilot port Condensation may be formed in the piping to the pilot port due to factors such as its length The life...

Page 8: ...the O rings of the VCC series is higher Therefore when disassembly or rearrangement of the product is performed leak age may occur if the O rings are not replaced If dis assembly or rearrangement is performed replace the O rings with new O rings 6 If disassembly rearrangement or maintenance is performed perform sufficient safety checks before operating the system In addition SMC assumes no respons...

Page 9: ...number No 3 port valves used 2 pcs colors 4 pcs colors 00 02 04 Pilot port fitting size ø4 One touch fitting Antistatic ø6 One touch fitting Antistatic C4 C6 VCC12 D 00 VCC13 00 VCC12 D 02 F VCC13 02 F 2 port valve mountable number No 2 port valves used 2 pcs colors 4 pcs colors 00 02 04 Note Maximum mountable valve number 40 pcs in total of 2 port and 3 port valves Valves must be mounted in the r...

Page 10: ... No 2 port valves used 2 pcs colors 4 pcs colors 00 02 04 3 port valve mountable number No 3 port valves used 2 pcs colors 4 pcs colors 00 02 04 Valve for installation is not included in the manifold model Gate valve and cleaning valve 2 port valve for installation are not included They are ordered separately Gate valve is equivalent to 2 port valve When cleaning valve number is an even number use...

Page 11: ... 9 1 5 Passage number Fluid Operating pressure range Withstand pressure Pilot pressure Orifice diameter Flow rate characteristics Fluid temperature Ambient temperature Lubrication Mounting orientation Valve leakage MPa MPa MPa mm Kv Cv C C cm3 min Construction Fluid contact material Applicable tubing Fluid Max operating pressure at 20 C Ambient and fluid temperature Nylon Fluoro tubing Water Chemi...

Page 12: ...2 5 8 5 Pilot port Leakage detection port IN port OUT port 30 Recommended surface roughness of inner surface where the valve is inserted is Rz6 3 1 2 to 2 hole 3 8 hole 4 hole 4 hole ø23 0 05 ø22 5 0 05 48 0 1 40 5 0 1 32 7 0 05 ø24 0 05 1 2 hole 45 9 0 1 38 4 0 1 23 0 1 16 5 0 1 R0 2 55 0 05 ø22 0 05 C 1 M26 x 1 5 2 5 8 5 Pilot port Leakage detection port RETURN port IN port OUT port 30 30 30 30 ...

Page 13: ...r M5 mounting 58 6 6 50 G1 4 Rc1 4 RETURN 3 port M5 leakage detection port 19 11 38 4 23 70 30 0 5 to 2 Part number for sub base VCC13 S Sub base material is aluminum hard anodized containing PTFE 02 02F Rc1 4 G1 4 Part number for sub base VCC12 S Sub base material is aluminum hard anodized containing PTFE 02 02F Rc1 4 G1 4 VCC13 02 F VCC12 D 02 F Single valve unit Dimensions Rc1 8 pilot 12 port G...

Page 14: ... L2 L1 8 30 31 100 120 3 port valve 2 port valve Pilot port C4 ø4 One touch fitting C6 ø6 One touch fitting G1 4 RETURN port G1 4 IN port 4 x ø9 for M8 mounting n 10 8 6 4 2 Manifold Dimensions 50 142 2 144 2 120 20 67 5 69 5 64 9 G1 4 OUT port 122 2 124 2 100 67 5 69 5 50 20 G1 4 OUT port 64 9 10 5 8 50 Leakage detection port 0 5 to 2 0 5 to 2 0 5 to 2 0 5 to 2 122 2 124 2 142 2 144 2 10 10 75 25...

Page 15: ...ightening torque Tighten within 10 1 N m Approx G A p p r o x F VCKK 40 swivel elbow Width across flats E Width across flats 14 øB ø11 G1 4 ø8 6 Approx C 18 8 13 8 11 8 5 8 2 8 0 5 Tightening torque Tighten within 10 1 N m After tightening manually tighten 1 5 to 2 more turns Equivalent tightening torque T 40 SUS316L Stainless steel fittings Mounting female thread recommended dimensions Dimensions...

Page 16: ...y tighten 1 5 to 2 more turns Equivalent tightening torque T Tightening torque Tighten within 10 1 N m Approx H VCKL1209 02F VCKL1008 02F VCKL1075 02F VCKL0806 02F VCKL0604 02F Part no Indication of A 12 9 10 8 10 75 8 6 6 4 øB 13 11 11 9 7 C 43 5 42 5 42 5 40 38 5 D 33 33 33 32 32 E 30 5 30 30 27 5 27 5 F G 10 9 9 8 8 19 17 17 14 12 H T 18 5 18 5 18 5 16 16 9 to 12 N m 6 to 9 N m 6 to 9 N m 4 to ...

Page 17: ...leaning Valve Element VCC G A VCC G C VCC G B for socket wrench VCC12 D 2 port valve VCC13 3 port valve 4 x ø1 8 ø 2 1 M16 x 1 5 ø8 104 ø25 For attaching detaching valve Knurled ø 2 1 4 x ø1 8 A type 6 3 square drive Socket wrench 24 ø28 Knurled ø 1 3 4 4 x ø1 8 105 ø19 ø8 Knurled For 3 port valve For 2 port valve 16 ...

Page 18: ...D 1 2 VCC G D 1 VCC G D 1 113 VCC G D 1 VCC G D 2 97 For extending the socket VCC G D 1 Applicable fitting VCK 1209 1008 1075 Width across flats 19 60 14 13 25 5 9 20 5 50 14 Width across flats 17 Union Nut Socket VCC G D 2 Applicable fitting VCK 0806 0604 17 ...

Page 19: ...ort valve There is a possibility of damaging threads if tightening exceeds the tightening torque range VCC12 D 00 2 port valve VCC13 00 3 port valve Procedure q Loosen the orifice body with a tool and remove it w Clean the valve e Assemble a new orifice body Cleaning Valve Element Special tool part no VCC G C VCC13 00 3 port valve VCC12 1A 1 Orifice body assembly VCC13 1A 1 Orifice assembly Jig VC...

Page 20: ...tion for cleaning Mount the valve so that the arrow comes to IN port position Apply vaseline commercially available on the O ring surface and in sert straight Note the direction shown on the label After mounting the indicator lamp cover tighten the mounting nut to a tightening torque of 2 5 to 3 5 N m of tightening torque Procedure q Loosen the mounting nut with a tool to remove w Remove the indic...

Page 21: ...ouch fitting ø6 One touch fitting O ring O ring assembly between port blocks O ring One touch fitting O ring O ring O ring O ring HNBR Special FKM Special FKM Special FKM 1 1 1 1 2 2 1 set unit 1 set unit 1 set unit 1 set unit C w D t C t D o F e D e D r Symbol Component Special FKM Material Qty Order qty Note Note Note Note Note Note Note Note M5 x 20 Hexagon socket head cap screw Tightening torq...

Page 22: ... display cover PEEK resin Special PTFE Special FKM POM Special FKM Special FKM Special FKM Special FKM Special FKM PEEK resin Special FKM Special FKM HNBR Special FKM PEEK resin Special FKM Special FKM Special FKM Special FKM HNBR Special FKM Aluminum A PET Special FKM A PET 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 3 2 3 1 1 1 10 1 set unit 1 set unit 1 set unit 1 set unit 1 set unit 1 set unit 1...

Page 23: ...u i o q w q w e r q w e A E F G B D E F H J K C Part no Symbol Manifold block O ring Tie rod for adding stations Clip One touch fitting U side end plate D side end plate Plug O ring Manifold block Port block O ring O ring O ring D side end plate Plug O ring Tie rod for adding stations Clip One touch fitting U side end plate Hexagon socket head cap screw with M5 x 20 SW Hexagon socket head cap scre...

Page 24: ...1008 02F H K VCKL1209 02F H K VCKL0604 02F H K VCKL0806 02F H K VCKL1075 02F H K VCKL1008 02F H K VCKL1209 02F H KFN 06 X2 KFN 08 X2 KFN 10 X2 KFN 12 X2 KFS 06 KFS 08 KFS 10 KFS 12 VCKK 4 1 Part no Symbol Description Union nut Sleeve Gasket L M N C3604BD Ni plated Nylon Nylon 1 1 1 1 set unit 1 set unit 10 set unit Conforming item Material Qty Order qty SUS316L Stainless Steel Fitting 23 ...

Page 25: ...e P19 2 5 3 5Nm 3 The permanent deformation compressed of O ring material special FKM The permanent deformation compressed is large due to the characteristics of the O ring so the compression is reduced leading to leakage of fluid from the OUT port Replace the O ring with new one Maintenance pats list P21 2 The ＲＥＴＵＲＮ port has a leakage When the 3 port valve is turned on 1 Gelling or clogging of p...

Page 26: ...lure and pilot air leakage from the leakdetectingport Replace the O ring with new one Maintenance pats list P21 Apply Vaseline to the O ring at the external face of the valve and to the inside of the base Disassembly Assembly procedure P19 2 Internal sealing failure of valve The sealing failure of the sliding part of the valve piston causes the pilot air leakage from the leak detecting port Replac...

Page 27: ...P20 1 2 0 2Nm 2 The permanent deformation compressed of O ring material special FKM The permanent deformation compressed is large due to the characteristics of the O ring so the compression is reduced leading to leakage of fluid from the between the port block Replace the O ring with new one Maintenance pats list P21 The permanent deformation compressed of the VCC series O ring is large due to the...

Page 28: ...14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2021 SMC Corporation All Rights Reserved ...

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